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Insert and remove blades 

    
    
    
    
    
    
    
    
    
    
    
    

temperature sensor

    

    
    
Caution: 

Caution: 

Caution: 

Caution: 

 

The blade has sharp edges.  
Hold the blades from the sides 
only.

    

 
 

    

5.3

5.3

5.3

5.3    

Insert hoses

Insert hoses

Insert hoses

Insert hoses    

 

 

1.  Open the cover 

 

 

2.  Clean the outside of the tubing area to be connected using a suitable  

disinfectant. 
 

 

3.  Place the tubing firmly in the holders. The tubing ends must protrude  

beyond each holder. 
 
 
 
 
 

 

4.  Close both tube holders. 

 
 
 
 
 
 
 
 
 
 
 
 
 

5.4

5.4

5.4

5.4    

Insert and remove blades

Insert and remove blades

Insert and remove blades

Insert and remove blades    

Insert blades 
Remove a new cutting blade from its packaging. Hold the middle of the blade  
between two fingers. Insert the blade into the blade holder and check that the  
blade locks in correct position and the point (shown in the left picture) shows to  
the temperature sensor. Insert blades into these clips 

 

The point on the blade must  
show to the temperature sensor. 

 

 

   

–  Edge with curved corners should 

 

   face up 

 

 

 

 

–  Please make sure that the dot  

 

 

 

  matches to the temperatur sensor 

 

 

    
    
    
    
    
    
    
    
    
    
    

To remove a blade:

To remove a blade:

To remove a blade:

To remove a blade:    

First open the cover and then attach the blade remover. You remove the blade by 
pressing to the right and pulling. 
 
Biowelder until the serialnumber RW1299 have a blade holder with runners. 
Biowelder from the serial number RW1300 are equipped with balls, which the  
blade pinches, it does not change the overall approach to the welding. 

    
    
    

Summary of Contents for BioWelder

Page 1: ...Operation Manual Operation Manual Operation Manual Operation Manual BioWelder 85030 531 87...

Page 2: ...dix 4 Short form of the manual for the calibration holder 21 1 1 1 1 Manual Manual Manual Manual Please read this manual carefully It includes important information for the safe and successful use of...

Page 3: ...e of the equipment should not be done by children without adult supervision The blade reaches over 400 C during the welding cycle To avoid possible C burns DO NOT open the access door unless it is rel...

Page 4: ...mains sterile Once the tubing has been cut the machine slides the cut tubing pieces into alignment The blade is then extracted while the tubing is pushed together The tubing pieces remain at all times...

Page 5: ...blade Step 2 Blade heats up sterilization and then cuts through both tubing pieces Step 3 Tubing holders slide the cut tubing into alignment Hot blade is held against the cut tubing to ensure sterilit...

Page 6: ...upper and lower tubes are sealed on both sides Step 2 Blade heats up sterilization and then cuts through four tubing pieces Step 3 Tubing holders slide the cut tubing into alignment Hot blade is held...

Page 7: ...anguage Choose the language Choose the language Choose the language You can choose the language of your unit German or English To open this menu press MODE and the right arrow Enter the password 264 U...

Page 8: ...s you want to connect with a suitable disinfectant Place the hoses carefully in the tube holders The hose ends have to extend beyond the tube holders Attention Attention Attention Attention Check that...

Page 9: ...old the middle of the blade between two fingers Insert the blade into the blade holder and check that the blade locks in correct position and the point shown in the left picture shows to the temperatu...

Page 10: ...s The tubing holders can be quickly changed to connect different diameter tubing The holders must be changed as a set Left and Right holders Removing the holders 1 Open the cover and both tube holders...

Page 11: ...ot take care about the following explanations there is the risk of a damaged hose which can cause a leackage Step 1 Press the hose on the back side down to the bottom with both tumbs Check the hose po...

Page 12: ...rect position and has to be reinserted Check again the correct position of both hoses Step 5 Press both clamps sufficently down to grip the tubes Step 6 Finally close the blue clamp If both hoses are...

Page 13: ...erent types of hoses types of hoses types of hoses types of hoses It is possible to weld thermoplastic tubings like C Flex Raumedic FluiSoftTM Pharmed and Sanipure It is not possible to weld non therm...

Page 14: ...nation temperature welding temperature welding time and the date and time 7 3 7 3 7 3 7 3 Printing of last 10 welding protocols Printing of last 10 welding protocols Printing of last 10 welding protoc...

Page 15: ...installed Check that the surface of contact plate blue holder and the contact pins in the BioWelder are clean Depyrogenation temperature can not be reached Has the blade been changed in the right cyc...

Page 16: ...e limitation heater Blade is not able to reach the depyrogenation temperature in between the programmed 90 sec Legend Z axis corresponds to the stroke X axis corresponds to the red holder Y axis corre...

Page 17: ...irs must be done by a factory service representative Exception is the cover which can be exchanged by the client itself 9 3 9 3 9 3 9 3 Calibrat Calibrat Calibrat Calibration ion ion ion The unit has...

Page 18: ...are available as standards Other sizes can be provided upon The maximum tubing O D is determined by the cutting blade width This is currently restricted to 3 4 inch O D max OD OD OD OD ID ID ID ID Wa...

Page 19: ...ing Some of the tubing brands that have been tested are listed below The unit cannot be used to join silicone tubing or PTFE Pharmed Ideal very high purity tubing Can be autoclaved or SIP Long life in...

Page 20: ...down arrow English and German 6 As soon as you have chosen the language press MODE 7 The BioWelder is now ready for welding Set date and time Set date and time Set date and time Set date and time 1 P...

Page 21: ...t form of the manual for the calibration holder Short form of the manual for the calibration holder Clean the Infrared sensor with a cotton stick and alcohol Choose the program Temp validating in the...

Page 22: ...re indicated in the display Insert a new blade in the way displayed Insert the Calibration Holder very carefully do not touch the thermocouple and close the holder afterwards Measuring instrument has...

Page 23: ...t of range is where you can see a high temperature decrease During this phase you don t see big temperature jumps Afterwards the unit cools down the blade sufficiently to a safe temperature for the op...

Page 24: ...the prior written permission of Sartorius Stedim Biotech GmbH The status of the information specifications and illustrations in this manual is indicated by the date given below Sartorius Stedim Biote...

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