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15

8.

8.

8.

8.    

Trouble Shooting

Trouble Shooting

Trouble Shooting

Trouble Shooting

 

8.1

8.1

8.1

8.1    

Emergency lid release

Emergency lid release

Emergency lid release

Emergency lid release    

If it happens that the cover does 
not release and it is necessary to 
open the cover, use the following 
procedure: 
 
Power on procedure: 
Press all three left buttons at the 
same time and the cover will open 
(this only happens if the unit and 
the blade have been cooled down). 
 
 

 

8.2

8.2

8.2

8.2    

Temperature sensor

Temperature sensor

Temperature sensor

Temperature sensor    

The temperature sensor can be  
cleaned with a cotton wool stick 
which is moistened with alcohol 
after an interruption. 
 

 

8.3

8.3

8.3

8.3    

Trouble isolation table

Trouble isolation table

Trouble isolation table

Trouble isolation table    
    

LCD display is not lit 

 

Check that instrument is plugged in 
Check that the power switch is ON 
Unit fuse has blown. Contact Service Representative for help

 

The first welding is always unusable

 

Check that the BioWelder® is not installed on a cold or windy place

 

Unit does not recognize that  
the holders are installed

 

Check that the surface of contact plate (blue holder) and the contact 
pins in the BioWelder® are clean

 

Depyrogenation temperature  
can not be reached

 

Has the blade been changed in the right cycle? 
Exchange blade and repeat the welding.  
If this occurs again please contact Service Representative

 

Cover does not open 

 

Check that the power switch is ON 
Check that the process is finished 
See the next section for instructions on resetting the unit. 

 

Welding insufficient

 

Is the right hose type programmed? 
Did you choose the right hose diameter? 
Is the blade bent? 
Is the blade correctly locked in position in the blade holder? 
Is the right side of the blade showing in direction to the temperature 
sensor (point in direction to the temperature sensor)? 
Is the holder size on the printout identical to the holder size installed?

 

Is the welding joint burned? 

 

Has the right hose program been chosen for the welded hose?  
Did you clean the temperature sensor as indicated in maintenance 
chapter?

 

Printer does not work

 

Is the printer connected to power supply? 
Is the printer switched on? 
Is the function SEL activated? (green LED is on) 
The dip switches have to be in the showed position.

 

Date is incorrect     

 

Change the date by referring to the information provided in the quick 
reference manual 

 
 
 

Summary of Contents for BioWelder

Page 1: ...Operation Manual Operation Manual Operation Manual Operation Manual BioWelder 85030 531 87...

Page 2: ...dix 4 Short form of the manual for the calibration holder 21 1 1 1 1 Manual Manual Manual Manual Please read this manual carefully It includes important information for the safe and successful use of...

Page 3: ...e of the equipment should not be done by children without adult supervision The blade reaches over 400 C during the welding cycle To avoid possible C burns DO NOT open the access door unless it is rel...

Page 4: ...mains sterile Once the tubing has been cut the machine slides the cut tubing pieces into alignment The blade is then extracted while the tubing is pushed together The tubing pieces remain at all times...

Page 5: ...blade Step 2 Blade heats up sterilization and then cuts through both tubing pieces Step 3 Tubing holders slide the cut tubing into alignment Hot blade is held against the cut tubing to ensure sterilit...

Page 6: ...upper and lower tubes are sealed on both sides Step 2 Blade heats up sterilization and then cuts through four tubing pieces Step 3 Tubing holders slide the cut tubing into alignment Hot blade is held...

Page 7: ...anguage Choose the language Choose the language Choose the language You can choose the language of your unit German or English To open this menu press MODE and the right arrow Enter the password 264 U...

Page 8: ...s you want to connect with a suitable disinfectant Place the hoses carefully in the tube holders The hose ends have to extend beyond the tube holders Attention Attention Attention Attention Check that...

Page 9: ...old the middle of the blade between two fingers Insert the blade into the blade holder and check that the blade locks in correct position and the point shown in the left picture shows to the temperatu...

Page 10: ...s The tubing holders can be quickly changed to connect different diameter tubing The holders must be changed as a set Left and Right holders Removing the holders 1 Open the cover and both tube holders...

Page 11: ...ot take care about the following explanations there is the risk of a damaged hose which can cause a leackage Step 1 Press the hose on the back side down to the bottom with both tumbs Check the hose po...

Page 12: ...rect position and has to be reinserted Check again the correct position of both hoses Step 5 Press both clamps sufficently down to grip the tubes Step 6 Finally close the blue clamp If both hoses are...

Page 13: ...erent types of hoses types of hoses types of hoses types of hoses It is possible to weld thermoplastic tubings like C Flex Raumedic FluiSoftTM Pharmed and Sanipure It is not possible to weld non therm...

Page 14: ...nation temperature welding temperature welding time and the date and time 7 3 7 3 7 3 7 3 Printing of last 10 welding protocols Printing of last 10 welding protocols Printing of last 10 welding protoc...

Page 15: ...installed Check that the surface of contact plate blue holder and the contact pins in the BioWelder are clean Depyrogenation temperature can not be reached Has the blade been changed in the right cyc...

Page 16: ...e limitation heater Blade is not able to reach the depyrogenation temperature in between the programmed 90 sec Legend Z axis corresponds to the stroke X axis corresponds to the red holder Y axis corre...

Page 17: ...irs must be done by a factory service representative Exception is the cover which can be exchanged by the client itself 9 3 9 3 9 3 9 3 Calibrat Calibrat Calibrat Calibration ion ion ion The unit has...

Page 18: ...are available as standards Other sizes can be provided upon The maximum tubing O D is determined by the cutting blade width This is currently restricted to 3 4 inch O D max OD OD OD OD ID ID ID ID Wa...

Page 19: ...ing Some of the tubing brands that have been tested are listed below The unit cannot be used to join silicone tubing or PTFE Pharmed Ideal very high purity tubing Can be autoclaved or SIP Long life in...

Page 20: ...down arrow English and German 6 As soon as you have chosen the language press MODE 7 The BioWelder is now ready for welding Set date and time Set date and time Set date and time Set date and time 1 P...

Page 21: ...t form of the manual for the calibration holder Short form of the manual for the calibration holder Clean the Infrared sensor with a cotton stick and alcohol Choose the program Temp validating in the...

Page 22: ...re indicated in the display Insert a new blade in the way displayed Insert the Calibration Holder very carefully do not touch the thermocouple and close the holder afterwards Measuring instrument has...

Page 23: ...t of range is where you can see a high temperature decrease During this phase you don t see big temperature jumps Afterwards the unit cools down the blade sufficiently to a safe temperature for the op...

Page 24: ...the prior written permission of Sartorius Stedim Biotech GmbH The status of the information specifications and illustrations in this manual is indicated by the date given below Sartorius Stedim Biote...

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