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Sanyo PLC-XU101, Service Manual

The Sanyo PLC-XU101 is a high-performance projector designed to bring your presentations to life. With its sleek and compact design, this projector offers exceptional image quality and versatility. To get the most out of your device, make sure to download the free Owner's Manual from our website to guide you through its features and functionalities effortlessly.

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A3

SCH_KL6AC

LINE FIL

TER

IC601

FA5502M

P.F.CONTROL

POWER FACTOR CORRECTION

(T601,Q601,Q602,D604,IC601)

IC651

STR-Z2156A

Swithing Power Supply

AV

TEMP

IC681

UPC1093T

IC4831

LM76CHMX

TEMP SENSOR 1

  (OUTSIDE)

MAIN

LAMP

BALLAST

POWER

R/CS

LAMP COVER

SW.

R

LCD

PANEL

G

LCD

PANEL

B

LCD

PANEL

S6V

S-5V

S15.5V

COLD

HOT

COMPUTER
/COMPONENT

S-VIDEO IN

AUDIO_OUT

AUDIO_IN

CVBS

L(MONO)
R

RUSH CURRENT SUPPRESSION

(DS601,PTH601)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16 

A

B

C

D

E

F

G

H

I

J

K

L

A

B

C

D

E

F

G

H

I

J

K

L

KL6AC-01

J10EG035G

K6M

1

1

2
3

3

J10EG037G

K8N

1

1

2
3

3

J10EG036G

K6K

1

1

2
3

3

J10EG037G

K6J

1

1

2
3

J10EG035G

K8G

1

1

2
3

3

1AV4M10B41000

FN907

1AV4M10B41400

FN904

1AV4M10B33501

FN902

1AV4M10B34400

FN903

1AV4M10B33501

FN901

J10EP031G

K8F

1

1

2

3

3

1LB4A10B07400

SP901

1

2

CN2

1

5

J10EZ051G

K8H

1

5

J10EG045G

K8D

1

4

AC CORD

W901

AC100-120V

AC200-240V

S10B5470N

SW902

1

2

J10XK120G

K8R

1

12

1AV4M10B41400

FN905

J10EG036G

K6L

1

1

2
3

3

J10EG045G

K8S

J10B1010N

CN1

1

2

J10EG045G

K8E

1

4

J10QG204G

K200

1

1

2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

19

20

20

CN3

1

1

2

3

4

4

1

3

G

K

A

G

D

S

S

D

G

(LIVE CIRCUIT)

(PRIMARY CIRCUIT)

K

A

REF

(SECONDARY CIRCUIT)

PFC_ON

PFC_O

N

Z20051---

FB601

1/10GJ270C

R682

1/10GJ

4.7KC

R694

1GJ47K

R657

RF101L2SP

D602

16EM

2205D

C685

1SS355

D607

;1SS352G

1/2

GJ240K

R603

25KK

0.1GQ

C627

AJ

Q622

25KK

0.1GQ

C688

1/10GJ

470KC

R633

1SS355

D608

;1SS352G

1

2

3

1/10GJ

180C

R624

1GK680VB

R606

TLP421F-GBP

;TLP421F-GRP

PC602

1

2

3

4

25KK

0.1GQ

C663

400GK1DV

C607

;400GK1FD

;450GK1BS

1/10GJ

100C

R635

1/10GJ100C

R620

1/2GF

150K

R639

1GJ47K

R654

RB160L-40P

D603

;SFPB-54P

2

1

25TM1FD

C661

;25TM1JR

2000KK

220NH

C657

1/10GJ1KC

R692

RF101L2SP

D651

1/2GF

150K

R641

FFXAVB

001SGJ

R661

1/3

GJ

120

R672

KK1000

GQ

C653

1/3GJ680

R604

1/10GJ1KC

R683

RF101L2SP

D683

1/10GJ

330C

R626

1SS355

D609

;1SS352G

25KK0.1GQ

C626

1/10GJ

270KC

R634

16KZ0.22

GQF

C664

1/10GJ4.3KC

R632

1/10

GJ390C

R630

1/10GJ

100C

R615

1/10GF

36KC

R622

25KK

0.047GQ

C621

16KK

0.1

GQ

C619

5XJ0.15

VBE

R614

25KK

0.1GQ

C684

2000KK330NH

C654

16KZ

2.2

FA

C692

1GJ47K

R656

25KK

0.1

GQ

C624

AH

Q681

KK

0.01

GQ

C623

1000KK

1000NH

C609

1/2FJ22VRH

R658

400NJ

0.022EAQ

C658

DHXAVB002

PTH601

RF101L2SP

D601

KK330

GQ

C622

1/10GJ

22C

R621

1GJ47K

R651

02DZ

22YG

D605

;UDZS

22BG

25KK

0.1GQ

C656

TLP421F-GBP

;TLP421F-GRP

PC601

1

2

3

4

400GK1DV

C611

;400GK1FD

;450GK1BS

25EM

1005D

C614

1/10GJ10KC

R631

1/3GJ47

R659

25KK

0.1GQ

C682

10KK0.47GQ

C686

F35B1470N

L603

1SS355

D615

;1SS352G

1/10GJ

4.7KC

R673

1/2GF

150K

R638

KK680GQ

C659

450GK

0.1FD

C618

Z20051---

FB602

FMX-G26S

D604

1SS355

D606

;1SS352G

1/10GJ10KC

R693

25EM

1005D

C613

1/10GJ

1KC

R671

CEXAVB01100

C616
;CEXAVB01200

1

2

KZ

0.22

FA

C652

1/2GF

150K

R642

1/2

GJ240K

R602

X

R629

35EM

2208HC

C662

450GK

0.1FD

C636

R3L5

102SG

VR601

1

2

3

1/10GJ

620C

R636

KK470

GQ

C629

1/10

GZ

0C

R619

1/10GJ4.7C

R625

1/10

GJ100C

R628

35TM

2.2DG

C651

16KK0.1GQ

C631

CJ68

CGQ

C628

5XJ0.15

VBE

R613

AH

Q621

RB160L-40P

D610

;SFPB-54P

1/10GF

5.1KC

R687

RB085T-60

D681

;FMB-26L

C681

25EM

47005D

1/3GJ

1500

R699

1/10GJ

220KC

R649

1000KK

1000NH

C608

1GJ47K

R652

02DZ

12YG

D653

;UDZS

12BG

RB085T-60

D682

;FMB-26L

1

IF

B

2

IIN-

3

VDET

4

OVP

5

VF

B

6

VIN-

7

GND

8

OUT

9

VC

10

VC

C

11

CS

12

ON/OF

F

13

RE

F

14

SYNC

15

CT

16

IDE

T

EM4.73P

C625

35EM

2205F

C612

1/10

GJ

4.7C

R627

25KK0.1GQ

C632

1/10GJ

10KC

R681

1GJ47K

R653

X

R662

1/10GF1.2KC

R637

16V

6V

L51B6870N

T651

2

3

5

6

7

8

10

9

11

4

1

1/2FJ22VRH

R660

1

2

AJ

Q651

AH

Q652

1SS

355

D654

;1SS352G

X

PTH651

1/10GJ

1.2KC

R648

1/10GJ

560C

R655

1/10GJ

9.1KC

R650

1/10GJ

68KC

R647

25KK

0.1GQ

C650

1/10GF

2.2KC

R679

D652

CRF03P

1

3

4

5

6

7

8

9

11

12

14

15

DDXAVB004

DB601

:RBV-1506

1

2

3

4

25KK

0.1GQ

C633

1/10

GJ2.4KC

R612

1/10

GJ4.7KC

R618

1/10GJ2.4KC

R674

1

2

1/10GJ

10KC

R684

16KZ0.15GQF

C691

1/10

GJ39KC

R686

AH

Q682

1/10GJ

10KC

R688

02DZ

6.2YG

D686

;UDZS

6.2BG

-5V

C616_2

R660_2

K6AC_2B

K6A_2A

IC601_10

K6R_3

K6AC_2A

K6AC_1A

K6R_7

IC651_8

K6R_4

K6AC_1B

K6R_8

K6A_1B

R674_1

K6A_2B

K6R_12

K6A_1A

J10XK120G

K6R

1

1

2

3

4

10

5

11

6

12

12

7

8

9

J10B1010N

K6A

1

2

TF861S

DS601

DHXAVB026G

PTH652

L26B5410N

T601

1

2

3

4

F34BR152G

L611

1

2

3

F34BR152G

L614

1

2

3

F34BR152G

L616

1

2

3

K6R_10

K6R_11

SCREW_10

X

SCREW1

1 2

3

4

5

6 7

8 9 10

C683

10EM39005F

K6R_5

K6R_9

K6R_6

K6R_1

K6R_2

RB551V-30G

D687

2SK3934LBS1

Q601

G

D

S

2SK3934LBS1

Q602

G

D

S

J10EM024N

K6AC

1

1

2

2

250KK2200XH

C693

1/2GJ

120K

R600

1/2GJ 120

K

R601

J20B

00100

F601B

;B4J20B0010J

J20B

00100

F601A

;B4J20B0010J

8A

250VTC

F601

C601

275GK

0.47VBB

;275GM

0.47VB

K6AA_2B

K6AA_2A

K6AA_1A

K6AA_1B

K6AB_1A

K6AB_1B

K6AB_2B

K6AB_2A

F35B1010N

L601

1

2

3

4

J10B

1010N

K6AB

1

2

275GK

0.33VBBC

C602

DVXAVB007

VA601

1

2

J10EM024N

K6AA

1

1

2

2

Y

C

F34DH107G

L2031

Z30B0220G

SC2056

CJ100CGQ

C2061

Z30B0220G

SC2051

VIDEO_L_EXT

1/10GJ100KC

R2064

OUT_DET_EXT

1/10GJ100C

R2062

OUT_R_EXT

1/3GJ75

R2021

F34DH506G

L2061

F34DH107G

L2021

F34DH506G

L2052

1/10GJ100KC

R2052

K20D_2

K20B_3

1/10GJ100C

R2031

F34DH506G

L2056

1/3GJ75

R2001

K20B_5

F34DH506G

L2051

PC_R_EXT

1/10GJ100KC

R2057

K20B_1

K20A_3

K20D_3

Z30B0220G

SC2011

1/10GJ100KC

R2056

Z30B0220G

SC2057

OUT_L_EXT

K20B_2

K20D_6

K20A_6

VIDEO_R_EXT

F34DH107G

L2001

F34DH506G

L2057

02DZ12YG

D2031

;UDZS12BG

1/3GJ75

R2011

Z30B0220G

SC2052

KK0.1GQ

C2031

;KK0.1LZB

K20C_3

CJ100CGQ

C2062

F34DH107G

L2011

1/10GJ100C

R2061

Z30B0220G

SC2001

F34DH506G

L2062

K20C_2

1/10GJ100KC

R2063

Z30B0220G

SC2021

PC_L_EXT

1/10GJ100KC

R2051

VIDEO_EXT

S_Y_EXT

S_C_EXT

S_SW_EXT

VIDEO_L_EXT

PC_R_EXT

VIDEO_R_EXT

OUT_L_EXT
OUT_R_EXT

PC_L_EXT

OUT_DET_EXT

S_C_EXT

S_SW_EXT

VIDEO_EXT

S_Y_EXT

K300_2

K300_3

K300_6

K300_7

K300_9

K300_10
K300_11
K300_12
K300_13
K300_14
K300_15

X

C2006

X

R2009

1/10GZ0C

R2008

X

C2007

J12B06000

K20C

;B4J12B02600

7

1

6

2

3

4

5

J12B06000

K20D

;B4J12B02600

7

1

6

2

3

4

5

K20A_4

J12B3541N

K20B

1

2

3

4

5

6

9

J11B4700N

K20A
;J11B4701N

7

1

2

3

4

5

6

1/10GZ0C

R2012

1/10GZ0C

R2022

1/10GZ0C

R2003

J10QY201G

K300

1

1

2

2

3

4

5

6

7

8

9 10

11 12

13 14

15 16

17 18

19 20

Z30B0220G

SC2058

Z30B0220G

SC2059

Z30B0220G

SC2031

R/C PRE AMP

OUT

VCC

GND

X

D2901

X

D2902

6.3KM47PCH

C2903

;6.3KM471N

S5V

J10EG045G

K29D

1

4

K29D_1

K29D_3

K29D_2

U20C01800

A2901

1

2

3

10KK1MN

C2901

;10KK11B

1/16GJ47A

R2901

KK470MN

C2902

;KK470AYH

;KK470AXH

1/16GJ

100A

R2902

SDA0_5V

SCL0_5

V

X

R4835

1

1

SDA

2

SCL

3

O.S.

4

GND

5

INT OUT

6

A1

7

AO

8

+VS

S5V

J10EG

045G

K48E

1

4

1/16GJ

10KA

R4833

1/16GJ10

A

R483

2

16KK0.1MN

C4833

;16KK0.1AYH

;16KK0.1AXH

CJ33CM

C4832

;CJ33DAY

;CJ33DAX

CJ33CM

C4831

;CJ33DAY

;CJ33DAX

1/16GJ10

A

R483

1

16KK10BB

C4834

;16KK101L

K48E_1

K48E_3

K48E_4

K48E_2

MICRO SW

K690_1

K690_2

K690_3

COM NO

NC

S10B6470N

SW901

1

2

3

J10ES036G

K690

1

1

2

3

3

A901

K35R
J11EA365G

1

30

30

1

30

1

LP900

METAL

HALIDE LAMP

K35B
J11EA365G

15.5V

S6V
S6V
S6V

DC_ON

LAMPDC_ON

1

30

30

1

1

30

PROJECTION LENS

(NEUT)

SP-

N.C.

SP+

GND

GND

GND

S15.5V

GND

S-5V

G-PNL

B-PNL

EXHAUST

SIDE

POWER

EXHAUST

SIDE

LAMP

5V

GND

LAMP_SW

ECO

LAMP_SENS

5V

GND

LAMP_SW

ECO

LAMP_SENS

(LIVE)

(TERMOSTAT_SW)

LF901

U20B55201

F.G.

(NEUT)

K35G
J11EB363G

R-PNL

INTAKE

LATE

LAMP

(100°C)

Schematic Diagrams

cAutIoN

Components indicated by a mark 

!

 in this schematic diagram have the special sig-

nificance in the safety. It is therefore, particularly recommended that the replacement 
of those parts must be made by exactly the same parts. Must be used with a specified 
fuse. Unauthorized substitutions may result in fire or accident.
This  projector  is  isolated  from  AC  line  by  using  the  internal  converter  transformer. 
Please pay attention to the following notes in servicing.
1.  Do not touch the part on hot side (primary circuit) or both parts on the hot and cold 

sides (secondary circuit) at the same time.

. Do not shorten the circuit between hot and cold sides.
3.  The grounding lead must be connected to the ground of the same circuit when mea-

suring the voltages and waveform.

cAutIoN

Fuse of the specified parts number must be used.
Unauthorized substitutions may result in fire or accident.

Summary of Contents for PLC-XU101

Page 1: ...del No PLC XU101 U S A Canada Europe U K Asia Chassis No KL6 XU10100 Match the Chassis No on the unit s back cover with the Chassis No in the Service Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is re quired You must refer to Notices to the Original Service Manual prior to servicing the unit ...

Page 2: ...ent Menu Operation 26 Memory IC IC1391 Replacement 26 Circuit Adjustments 27 Test Points and Locations 31 Service Adjustment Data Table 32 Chassis Block Diagrams 45 Chassis over view 45 System control 46 Lamp control 47 Audio circuit 48 Power supply protection circuit 49 Fan control circuit 50 IIC bus control circuit 51 Troubleshooting 52 Indicators and Projector Condition 52 No Power 53 No Pictur...

Page 3: ...re replacing the cabinet cover thoroughly inspect the inside of the cabinet to see that no stray parts or tools have been left inside Before returning any projector to the customer the service personnel must be sure it is completely safe to operate without danger of electric shock Service Personnel Warning Eye damage may result from directly viewing the light produced by the Lamp used in this equi...

Page 4: ...k RCA Type x 1 S Video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x 2 Computer Input 1 Terminal Analog RGB Mini D sub 15 pin Terminal X 1 Computer Input 2 Component Input Terminal Analog RGB Mini D sub 15 pin Terminal X 1 Computer Component Audio Input Jack Mini Jack stereo x 1 Monitor Output Analog RGB Mini D sub 15 pin Terminal X 1 Service Port Connector Mini DIN 8 pin x 1 Audio Ou...

Page 5: ... thermal switch SW902 inside of the projector to detect the internal temperature rising abnormally When the internal tem perature reaches near 100 C the thermal switch opens to stop the operation of the power supply circuit The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal Reset the thermal switch fol lowing to the below procedure How to reset ...

Page 6: ...uctions in the Air filter care and cleaning below Ventilation slots of the projector are blocked In such an event reposition the projector so that ventilation slots are not obstructed Check if projector is used at higher temperature place Normal operating temperature is 5 to 35 C or 41 to 95 F The projector is shut down and the WARNING indicator lights red When the projector detects an abnormal co...

Page 7: ...he projector Usage in these environments may cause poor image quality When using the projector under dusty or smoky conditions dust may accumulate on a lens LCD panels or optical elements in side the projector degrading the quality of a projected image When the symptoms above are noticed contact your authorized dealer or service station for proper cleaning Note When reinserting this filter be sure...

Page 8: ... indicator Lamp replacement icon Maintenance Note The Lamp replacement icon will not appear when the Display function is set to Off during Freeze or No show Follow these steps to replace the lamp Lamp Screw Turn off the projector and unplug the AC power cord Let the projector cool for at least 45 minutes Remove the two 2 screws that secure the lamp Lift the lamp out of the projector by using the h...

Page 9: ...y after replacing the lamp Lamp counter Select Reset and the Lamp replacement counter Reset appears Select Yes then another confirmation box appears Select Yes again to reset the Lamp counter Maintenance The LAMP REPLACE indicator will light yellow when the total lamp used time Corresponding value reaches 3 000 hours This is to indicate that lamp replacement is required The total lamp used time is...

Page 10: ...pray disassemble and clean the optical unit Disassembly Cleaning Disassembly cleaning method should only be performed when the unit is considerable dirty and cannot be suf ficiently cleaned by air spraying alone Be sure to readjust the optical system after perform ing disassembly cleaning 1 Remove the cabinet top and main units following to Mechanical Disassemblies 2 Remove the optical base top fo...

Page 11: ...C outlet again Keep pressing the SELECT button until the POWER indicator lights continuously This is complete the resetting of the security function The PIN code lock and Logo PIN code lock are reset as the initial PIN code at the factory and the Key lock function is disabled Please refer to the owner s manual for further information of the security functions Function Description Key lock Locks op...

Page 12: ...d Caution The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety Screws Expression Type Diameter x Length mm T type M Type T3x10 Black x5 Cabinet front R C Board Fig 1 M2 5x6 Cabinet top M2 5x6 x2 T2x6 1 Remove the cabinet top Before removing the cabinet top open the Lens cover fully 2 Remove the Cabinet front 3...

Page 13: ...5x6 x5 Side grill T3x6 x2 T3x6 Black x2 1 Remove the Main board 2 Remove the Rear panel 3 Remove AV board 4 Remove fans FN901 FN902 FN901 FN902 T3x8 M3x8 FN907 1 Disconnect the lamp ballast socket and remove fan FN907 Fig 3 c Fan FN907 removal Trigger Trigger Duct Trigger should be mounted as the figure above Ballast socket ...

Page 14: ...rojection lens Noise filter Optical unit T3x6 x2 T3x8 M2 5x8 x4 T3x8 T3x6 Line filter board FN904 FN903 FN905 Duct bottom 1 Remove the Optical unit 2 Remove Screw T3x8 and 4 hooks on the duct and then remove the Duct 3 Remove the Line filter board and Temp board 4 Remove fans and SP901 Duct top T3x8 x5 ...

Page 15: ...rmal Sw SW902 removal Isolation sheet 2 sheet Lamp cover switch board Themal switch SW902 Power board T3x6 T3x6 T3x6 x2 T3x6 Ballast board 1 Remove the Power board 2 Remove the Ballast board 3 Remove the Lamp cover switch board and thermal switch SW902 T3x6 Black T3x6 Black ...

Page 16: ...sembly Disassembly requires a 2 0mm hex wrench z Projection lens disassembly M2 5x8 x4 Fig 1 x Integrator lens in disassembly Hooks Integrator lens in Integrator Lens In Ass y M2 5x5 x2 Fig 2 Rugged surface Behind Projection lens Optical unit Note The optical unit should be removed from the cabinet bottom before re moving the projection lens ...

Page 17: ...glass in disassembly Polarized glass Polarized glass in Ass y M2 5x5 x1 Fig 4 Film sheet c Relay lens disassembly Relay lens Relay lens Ass y M2 5x5 x2 Fig 3 Spring Mount the polarized glass as the film at tached side faces the prism side Hooks ...

Page 18: ...or shading at the top bottom left or right of the screen If there is try to remove the shading following to the chapter Optical Adjustment Check the white balance If it needs the adjustment adjust the white balance following to the White Balance Ad justment Gamma Adjustment and Common Centre Adjustment in the chapter Electrical Adjustment Check the white uniformity on the screen If you find the co...

Page 19: ...Ass y is used with the figure below When replacing the LCD Panel Prism Ass y you need to take Panel Type Check and Setting on the Electrical Adjust ment for the replaced LCD Panel Prism Ass y The gamma characteristics is different between L Type and R Type LCD Panel Prism Ass y How to check the type of LCDPanel Prism Ass y Check the printed number on the flat cable of the G LCD Panel L Type LCD Pa...

Page 20: ...unt the polarized glasses as the film attached side faces the LCD panel side M2x2 Film Blue Red Green Fig 6 m Optical unit top removal M3x8 x2 Pre Polarized Glass B Fig 7 Polarized Glass G Polarized Glass R Polarized Glass B M2x2 Optical top A Optical top B 1 Remove the Optical top A and Optical Top B ...

Page 21: ... 2 3 4 8 8 11 Locations and Directions Rugged surface is facing this side Point marker is printed on this side up Point marker is printed on this side up No Parts Name 1 Integrator lens OUT 2 Prism beam splitter PBS 3 Condenser lens OUT 4 Dichroic mirror B 5 Dichroic mirror G 6 Condenser lens G 7 Relay Lens IN 8 Mirror R 9 Condenser lens R 10 Condenser lens B 11 Mirror B 7 Film attached side is fa...

Page 22: ...Contrast adjustment G Contrast adjustment B Contrast adjustment Integrator lens adjustment Relay lens out adjustment Electrical Adjustments Fan control adjustment Panel type check and setting Auto calibration adjustment PC Auto calibration adjustment Component Auto calibration adjustment Video Common center adjustment 50 white adjustment PC White balance adjustment PC 50 white adjustment Video Whi...

Page 23: ...g optical adjustments below remove the Cabinet Top following to the Mechanical Disassembly Adjustments require a 2 0mm hex wrench and a slot screwdriver When you adjust Integrator lens or Relay lens adjustment you need to disconnect FPC cables of LCD panels on the main board Optical adjustment requires a 2 0mm hex wrench and a slot screwdriver Note Do not disconnect connectors on the main board be...

Page 24: ...loosen 1 screw A and adjust the slot B to make color uniformity in white by using a slot screwdriver 2 If the shading appears on the top or bottom of the screen as shown in Fig 2 2 loosen 2 screws C and insert a slot screw driver into the slot D and adjust color uniformity in white by turn ing a slot screwdriver up or down 4 Tighten screws A and C to fix the Integrator lens unit Note The relay len...

Page 25: ...just the adjustment base of relay lens assy to make color unifor mity in white If the shading appears on the left or right of the screen as shown in Fig 3 loosen 1 screw A and adjust the slot B to make color unifor mity in white by using a slot screwdriver 4 Tighten the screw A to fix the relay lens unit Relay lens Out adjustment Optical Adjustments ...

Page 26: ...t counter is stored in the Memory IC Please note that the lamp replace counter will be reset when the memory IC is replaced Lamp replace counter cannot be set to the previous value Caution to memory IC replacement When memory IC is replaced with new one the CPU writes down the default data of the service adjustments to the replaced IC as the mentioned on the service ad justment table As these data...

Page 27: ...ent This adjustment is not required even if the power board is replaced because this adjustment is carried out be fore parts shipment Output Voltage adjustment WARNING USE UV RADIATION EYE AND SKIN PROTECTION DURING SERVICING CAUTION To prevent suffer of UV radiation those adjustments must be completed within 25 minutes 1 Enter the service mode 2 Connect a digital voltmeter to test point TPFANA an...

Page 28: ...tment PC Pedestal adjustment Component 1 Enter the service mode 2 Receive the 16 step grey scale 480i component signal with Computer2 Component mode 3 Connect an oscilloscope to test point TP35G and chassis ground 4 Select group no 0 item no 0 and change data val ue to adjust the pedestal level and black level to be the same level 5 Connect an oscilloscope to test point TP35R and chassis ground 6 ...

Page 29: ...nect an oscilloscope to test point TP35G and chassis ground 4 Select group no 100 item no 6 and change data value to adjust amplitude a to be 1 6 0 1V a white level white level m 50 White adjustment PC Gain adjustment Video 1 Enter the service mode 2 Receive the 16 step grey scale composite video signal with Video Video mode 3 Connect an oscilloscope to test point TP35G and chassis ground 4 Select...

Page 30: ... grey scale composite video sig nal with Video Video mode 3 Select group no 100 item no 7 Red or 8 Blue and change Data values respectively to make a prop er white balance Confirm that the same white balance is obtained in video and computer input 0 White Balance adjustment Video Note OnWhite Uniformity Adjustment If you find the color shading on the screen please ad just the white uniformity by u...

Page 31: ... 31 Electrical Adjustments 1 1 1 K6J K6K K8G K8P K8S TPFANC K35B TP35B IC801 IC1802 K8E K35G TP35G IC531 IC561 K35R TPFANA K6L K6M K8B K8N TPFANB TP35R MAIN BOARD Test Points and Locations ...

Page 32: ...al 8 1 63 120 PreCoast PC Video 480i 7 0 63 121 PostCoast PC Video 480i 13 0 63 122 PreCoast PC Video 575i 7 0 63 123 PostCoast PC Video 575i 13 0 63 124 PreCoast PC Video 480p 7 0 63 125 PostCoast PC Video 480p 13 0 63 126 PreCoast PC Video 575p 7 0 63 127 PostCoast PC Video 575p 13 0 63 128 PreCoast PC Video 720p 60Hz 7 0 63 129 PostCoast PC Video 720p 60Hz 13 0 63 130 PreCoast PC Video 720p 50H...

Page 33: ... 0 3 NTSC PAL 11 C2DBDIAGONALGAIN Comb 2D Band Pass Diagonal Gain 1 3 0 3 NTSC PAL 12 C2DNBCWBCLGAIN Comb 2D Narrow Band Comb Wide Band Comb 1 1 0 3 NTSC PAL 13 RLUMASETUP Enable 7 5IRE Setup Enable 0 0 1 Effective only NTSC Signal Group 40 General 0 IP Mode Sets for IP Off 1 0 1 0 IP Block not used 1 IP OFF used with IP Block 1 3 2 PullDown Mode 1 1 3 bit0 Global Motion bit1 Video Motion 2 Detect...

Page 34: ... Global Motion Window Start X GMDSTARX 10 0 2047 Range of detective for Film mode 7 Global Motion Window Stop X GMDSTOPX 10 0 2047 Range of detective for Film mode 8 Global Motion Window StartY GMDSTARY 10 0 1023 Range of detective for Film mode 9 Global Motion Window StopY GMDSTOPY 10 0 1023 Range of detective for Film mode Group 60 Image 0 Center Contrast 534 596 534 534 492 492 0 1023 Video S V...

Page 35: ...lic Operation 43 LineB1 4 0 255 MIN MAX Cyclic Operation 44 LineB2 2 0 255 MIN MAX Cyclic Operation 45 LineB3 0 0 255 MIN MAX Cyclic Operation 46 LineB4 255 0 255 MIN MAX Cyclic Operation 47 GhostR Pos 10 0 15 48 GhostG Pos 10 0 15 49 GhostB Pos 10 0 15 50 GhostR Cent 0 0 2047 51 GhostR Start 128 0 255 52 GhostR End 128 0 255 53 GhostG Cent 0 0 2047 54 GhostG Start 128 0 255 55 GhostG End 128 0 25...

Page 36: ... 0 511 113 R DCOffset N10 0 0 0 511 114 R DCOffset N11 0 0 0 511 115 R DCOffset N12 491 491 0 511 116 G DCOffset NGain 0 0 0 255 117 G DCOffset N1 511 511 0 511 118 G DCOffset N2 0 0 0 511 119 G DCOffset N3 0 0 0 511 120 G DCOffset N4 0 0 0 511 121 G DCOffset N5 0 0 0 511 122 G DCOffset N6 0 0 0 511 123 G DCOffset N7 0 0 0 511 124 G DCOffset N8 0 0 0 511 125 G DCOffset N9 0 0 0 511 126 G DCOffset ...

Page 37: ... 511 178 B DCOffset P10 0 0 0 511 179 B DCOffset P11 0 0 0 511 180 B DCOffset P12 22 22 0 511 Scan Direction Front Rear 181 ENBX R 0 0 127 182 ENBX G 0 0 127 183 ENBX B 0 0 127 184 DXOutPos 0 0 1 Group101 Panel Service 6150 1060 0 R LCCOM 335 0 511 1 G LCCOM 335 0 511 2 B LCCOM 335 0 511 3 R LCCOM Gain 191 0 255 4 G LCCOM Gain 191 0 255 5 B LCCOM Gain 191 0 255 6 R LCCOM Bright 0 0 255 7 G LCCOM B...

Page 38: ...imes of Fanctory Default n a 0 255 Read only 55 Motor Disable 0 On 1 Off n a 0 1 56 Menu Position Move menu X asis 0 0 1024 57 Menu Position Move menu Y asis 0 0 1024 58 Lamp Go Out n a 0 1 Group 201 Option signal 0 FrameLock Option 1 0 1 0 FrameLockOFF at PC signal 1 FrameLockON at PC signal and 47Hz Vfreq Panel frequency of input signal 2 Field Sense Invert Enable 0 0 1 Reverse Processing of FLD...

Page 39: ...ut for Fan Lamp mode is forced Eco 10 0 255 1 FAN1 MAX ADJUST DAC 225 0 255 2 FAN2 MIN ADJUST DAC 10 0 255 3 FAN2 MAX ADJUST DAC 225 0 255 4 FAN3 MIN ADJUST DAC 10 0 255 5 FAN3 MAX ADJUST DAC 225 0 255 Group 251 Not used Group 252 Fan Option 0 HI LAND SWITCH 0 Normal 1 Hi Land 2 4 Hi Land 1 3 0 0 5 1 SAFETY SWITCH For test purpose 0 0 6 2 FAN MANUAL SWITCH 0 Auto 1 Manual 0 0 3 3 FAN1 MANUAL VOLTA...

Page 40: ... Start End Tem p at Normal 40 40 44 44 20 100 11 Normal Fan Control Max Temp 46 46 44 44 20 100 12 Normal Fan1 Min Fan voltage value at Normal unit 0 1V 67 67 125 125 0 255 13 Normal Fan1 Max 125 125 125 125 0 255 14 Normal Fan2 Min 75 75 120 120 0 255 15 Normal Fan2 Max 120 120 120 120 0 255 16 Normal Fan3 Min 70 65 75 70 0 255 17 Normal Fan3 Max 75 70 75 70 0 255 18 Normal Fan4 Min 9999 9999 19 ...

Page 41: ...e of White Level Adj 1 1 255 Group 262 Auto Calibration CVBS SVIDEO 0 Y Image Area Start X Y Acquiring Area H Start Position 20 0 1000 1 Y Image Area StartY Y Acquiring Area V Start Position 500 0 1000 6 Image Area H Width Image Level Acquiring Area 13 0 4095 7 Image Area V Hight Image Level Acquiring Area Height 20 0 4095 8 Y Target Level Target Value ofY Level Adj 217 0 255 11 Gain Tolerance Tor...

Page 42: ...osite SECAM Composite S Video 0 1 Disp Dots 652 0 4095 2 H Back Porch 28 0 4095 3 V Back Porch 22 0 4095 4 Disp Line 536 0 4095 Group 510 SCART 480i 0 1 Disp Dots 662 0 4095 2 H Back Porch 142 0 4095 3 V Back Porch 48 0 4095 4 Disp Line 456 0 4095 Group 511 SCART 575i 0 1 Disp Dots 458 0 4095 2 H Back Porch 162 0 4095 3 V Back Porch 64 0 4095 4 Disp Line 534 0 4095 Group 520 YCbCr 480i 0 Total Dot...

Page 43: ...095 Group 540 RGBVideo 480i 0 Total Dots 960 0 4095 1 Disp Dots 752 0 4095 2 H Back Porch 166 0 4095 3 V Back Porch 48 0 4095 4 Disp Line 460 0 4095 5 Clamp 1 0 255 6 Clamp Width 31 0 255 Group 541 RGBVideo 575i 0 Total Dots 966 0 4095 1 Disp Dots 736 0 4095 2 H Back Porch 182 0 4095 3 V Back Porch 66 0 4095 4 Disp Line 536 0 4095 5 Clamp 1 0 255 6 Clamp Width 31 0 255 Group 542 RGBVideo 480P 0 To...

Page 44: ... 0 255 6 Clamp Width 31 0 255 Group 547 RGBVideo 1080i 50 0 Total Dots 2640 0 4095 1 Disp Dots 1868 0 4095 2 H Back Porch 258 0 4095 3 V Back Porch 54 0 4095 4 Disp Line 1052 0 4095 5 Clamp 1 0 255 6 Clamp Width 31 0 255 Group 548 RGBVideo 1035i 0 Total Dots 2200 0 4095 1 Disp Dots 1868 0 4095 2 H Back Porch 258 0 4095 3 V Back Porch 92 0 4095 4 Disp Line 1012 0 4095 Group 981 Color Shading Adj Of...

Page 45: ...W1141 IC5031 AUDIO OUTPIT LM4889 OUTPUT SERVICE PORT R C IC801 FLASH ROM C VIDEO S VIDEO VIDEO AUDIO RGB DHS DVS DCLK 34 32 28 DB 0 9 DG 0 9 DR 0 9 A 1 23 22 20 11 13 26 15 288 206 204 82 260 258 410 408 411 262 264 1 2 73 331 164 21 10 5 8 10 10 12 PC1 PC2_SW 265 214 124 368 PW_TXD PW_RXD TXD RXD R C IRRCVR0 1 5 11 15 17 2 5 3 7 13 16 18 4 27 1 30 9 22 4 13 7 13 SP901 SPEAKER PC_L R VIDEO_L R L R...

Page 46: ..._LED BLAST_AC BALAST_AC FAN_ERR LAMPREP_LED ON_3 3V ON_150V 346 413 269 11 344 FAN_SW2 CABLE_SW WARNING_LED ON_5VA 363 182 184 DDC_SW3 1 DDC_SW1 101 110 P_FAIL P_FAIL FAN_SW1 FAN_SW2 FAN_SW1 LAMPDC_ON DC_ON READY_LED 215 P Fail L P_FAIL_FAN P_FAIL_FAN 370 285 89 201 91 CHO_TXD CHO_RXD CHO_TXD CHO_RXD MUTE KEY1 295 26 92 28 KEY2 126 KEY3 IRRCVR0 SCL0_5V SDA0_5V SCL0_5V SDA0_5V 216 IRRCVR0 214 290 2...

Page 47: ...902 THERMAL SW LINE FILTER A901 LAMP BALLAST SW901 LAMP COVER SW Q4811 CHO_RXD LAMP_DET BALAST_AC LAMPDC_ON CHO_TXD IC9882 INVERTER 13 10 295 26 89 413 11 5 4 1 1 3 K8R K6R K8H K8S 1 2 POWER ON H POWER ON H MAIN POWER LAMP COVER SW Power Control Lamp control ...

Page 48: ... SW SPEAKER SP901 L R L R 1 30 10 21 13 14 4 1 4 27 AUDIO OUT L R 9 22 3 5 2 6 Q5031 K300 K200 Q5032 Q5061 Q5063 Q5036 Q5034 Q5062 Q5064 IC5031 AUDIO OUT LM4889 1 3 K8F IC301 SCALER SCL0_5V OUT_DET SDA0_5V SCL0_5V SDA0_5V 293 212 92 AUDIO MUTE MUTE Mute On H 11 12 9 10 13 14 15 Q5033 Audio circuit ...

Page 49: ...On L P Fail L PC603 IC651 POWER OSC STR Z2156 Feedback S6V 16V 5V ON_150V LAMPDC_ON IC4891 NAND S6V S 5V 1 2 5 6 9 IC8811 TEMP SENSOR3 LM76CHMX LAMP PANEL OUTSIDE IC8821 TEMP SENSOR2 LM76CHMX IC44831 TEMP SENSOR1 LM76CHMX 26 2 13 295 215 P_FAIL P Fail L 215 11 344 ON_5VA 110 DC_ON LAMPDC_ON 201 89 413 212 293 SCL0_5V SDA0_5V IC9882 INVERTER SW901 12V S15 5V IC5641 DDC FAN_A Q7812 D3613 D3611 D3612...

Page 50: ...P SENSOR3 LM76CH IC4831 TEMP SENSOR1 LM76CH MAIN BOARD FAN_CON_B FAN_CON_A Power On H IC3531 D A M62334 IC4891 NAND 2 FAN_CON_C 3 1 2 4 1 8 7 215 P_FAIL_FAN 370 269 Q7802 FAN_SW2 Power On H 363 212 293 SCL0 SDA0 SCL0_5V SDA0_5V IC1371 BUS SW Power Error On P_Fail H SIGNAL MODE POWER ON STAND BY H L NORMAL ERROR H L FAN_SW1 FAN_SW2 P_FAIL P_FAIL_FAN P_FAIL Q3601 Power Error On P_Fail H FAN_ERR TPFA...

Page 51: ...5 IC1041 DDC SW Q8111 5 2 2 3 5 3 2 1 290 208 2 1 2 1 7 1 2 3 6 FAN CONTROL IC3501 DAC M62334 IC8811 TEMP SENSOR 3 LM76CH 14 13 IC5001 AUDIO SELECTOR NJW1141 48E K30A TEMP MAIN 6 SCL SDA 211 294 5 IC1391 CONTROL MEMORY 2 1 IC8821 TEMP SENSOR 2 LM76CH IC4831 TEMP SENSOR 1 LM76CH 6 5 4 15 IC8101 VGA HDCP MEMORY 6 5 IC1051 VGA HDCP MEMORY 4 3 IC8131 DDC SW 5 3 2 1 4 15 9 10 11 DDC_SW3 Q1061 9 11 DSub...

Page 52: ...until cool ing is completed and the POWER indicator stops blinking Q The projector is ready to be turned on with the POWER ON OFF button Q The projector is operating normally Q The projector is in the Power management mode Q The temperature inside the projector is abnormally high The pro jector cannot be turned on When the projector is cooled down enough and the temperature returns to normal the P...

Page 53: ...IC4891 and SW901 lamp cover switch to stop operation of the lamp circuit An abnormality occurs on the secondary power supply Check power supplies 15 5V S6V S 5V P_FAIL signal becomes Low when the abnormality occurs on any of the power supply lines An abnormality occurs on the fan control circuit Check FN901 FN902 FN903 FN904 FN905 FN907 and peripheral circuit If any of the fans has an error the fa...

Page 54: ...l circuit PC1 PC2_SW signal PC2 H is output from pin 348 of IC301 Scaler and applied to pin 26 of IC5201 PC1 L PC2 H Check PC AV source selecting stage and processing stage Check IC5201 PC1 PC2_SW and IC301 Scaler and peripheral circuit No picture with all of computer input sources Yes Yes Yes No No No No Check following steps Check AV source selecting and decoding stage S Video source Check S vid...

Page 55: ...t Check speaker connection of the terminal K8F Yes No Check following steps Check IC5031 5V_AUDIO and peripheral circuit Check the Mute signal at pin 1 of IC5031 The Mute signal is output from pin 92 of IC 301 Scaler The OUT_DET signal is sent from Audio Out terminal Mute On H at pin 347 of IC301 L at pin1 of IC5031 Check if the audio sig nal is observed at pins 5 and 8 of IC5031 Yes No ...

Page 56: ...s Control Data O 295 D22 CHO_TXD CHO_TXD Serial Control TXD O 215 D24 ADC0 ADC0 P_FAIL Power Failure Signal Input Failure L I 126 D25 ADC2 ADC2 KEY 2 Key Control Input I 29 D26 ADC6 ADC6 LAMP Option Lamp Option I 354 E6 SIVS SIVS V Sync Input for DVI I 362 E14 PORTC4 IRM_RST O 363 E15 PORTC0 FAN_SW2 Fan Control Switch 2 O 367 E19 THRWSC 3 Wire Serial Clock SCLK 3 Wired Serial Control Clock O 368 E...

Page 57: ...h1 Analog Input R R Signal Input I 280 Y3 GAI1 Ch1 Analog Input G G Signal Input I 174 AA2 SOG1 SOG Ch1 SOG Ch1 Sync on Green ch1 Input I 258 AB3 BAI1 Ch1 Analog Input B B Signal Input I 331 AC7 HS1 HS1 H Sync Input I 166 AE6 ADCXOUT Crystal oscillator X TAL OUT 165 AE7 AFETEST3 TestPin TAFETST3 162 AE10 RESETB Reset PW_RESET Reset Input I 161 AE11 VS1 Channel 1 VSync VS1 V Sync Input I 50 AE26 NM...

Page 58: ... 58 Waveform VIDEO signal VIDEO HSYNC signal VSYNC signal HSYNC signal TPDHS VSYNC signal TPDVS R S H signal TP35R G S H signal TP35G B S H signal TP35B ...

Page 59: ... 59 IC Block Diagrams BA7078 Sync Separator IC5301 AN5870 Signal Switch IC5201 ...

Page 60: ... 60 IC Block Diagrams FA5502 P F Control IC601 FA7711 DC DC Converter IC5801 ...

Page 61: ... 61 IC Block Diagrams HIN202EIB RS 232C Driver IC3801 L3E06150 D A S H LCD Driver IC501 IC531 IC561 ...

Page 62: ... 62 IC Block Diagrams L3E07110 LCD Driver Gamma Correction IC401 L3E01060 Level Shift IC2501 IC2531 IC2561 ...

Page 63: ... 63 IC Block Diagrams LM4889 Audio Output IC5031 M62334 DAC IC3501 ...

Page 64: ... 64 IC Block Diagrams NJW1141 Audio Control IC5001 PW190 Scaler IC301 ...

Page 65: ... 65 IC Block Diagrams STR Z2156 Power OSC IC651 ...

Page 66: ...omposite STYRENE Styrene TA SOLID Tantalum Oxide Solid Electrolytic AL SOLID Aluminium Solid Electrolytic ELECT Aluminum Foil Electrolytic NP ELECT Non polarised Electrolytic OS SOLID Aluminium Solid with Organic Semiconductive Electrolytic POS SOLID Polymerized Organic Semiconductive DL ELECT Double Layered Electrolytic PPS FILM Polyphenylene Sulfide Film MT PPS FILM Metalized Polyphenylene Sulfi...

Page 67: ...oling Fan Lamp Cover SW Board AV Board R C Board FN901 Cooling Fan LP900 Lamp Ass y LF901 Noise Filter FN905 Cooling Fan Out Of Circuit Board SP901 Speaker FN907 Cooling Fan Temp Board Line Filter Board A901 Ballast Board Power Board FN903 Cooling Fan SW902 Thermal Switch FN902 Cooling Fan ...

Page 68: ... T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q681 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q682 305 014 4512 TR 2SC2412K T...

Page 69: ...1 2905 FUSIBLE RES 22 JH 1 2W R659 301 238 4512 MT GLAZE 47 JA 1 3W R660 302 081 2905 FUSIBLE RES 22 JH 1 2W R661 324 006 1305 FUSE 250V 2 5A R671 301 150 6212 MT GLAZE 1K JA 1 10W R672 301 257 7419 MT GLAZE 120 JA 1 3W R673 301 162 3711 MT GLAZE 4 7K JA 1 10W R674 301 256 2613 MT GLAZE 2 4K JA 1 10W R679 301 264 6511 MT GLAZE 2 2K FA 1 10W R681 301 150 5918 MT GLAZE 10K JA 1 10W R682 301 256 6215...

Page 70: ...086 7454 FILTER EMI 50MHZ L2061 945 086 7454 FILTER EMI 50MHZ L2062 945 086 7454 FILTER EMI 50MHZ DIODE D2031 307 223 0514 ZENER DIODE 02DZ12Y TPH3 307 221 7119 ZENER DIODE UDZS TE 1712B MISCELLANEOUS K20A 945 045 8478 SOCKET DIN 4P 645 089 9041 SOCKET DIN 4P K20B 945 068 3740 JACK RCA 3 K20C 945 006 4792 JACK PHONE D3 6 952 001 0971 JACK PHONE D3 5 K20D 945 006 4792 JACK PHONE D3 6 952 001 0971 J...

Page 71: ...146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q5061 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S ...

Page 72: ...TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6841 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L6 TB 305 015 8925 TR 2SC2812 L7 TB 305 163 1615 TR 2SC2812N L6 TB0 305 173 9816 TR 2SC3928A1R 305 173 9915 TR 2SC3928A1S Q6842 305 014 4512 TR 2SC2412K T146 R 305 014 4611 TR 2SC2412K T146 S 305 015 8727 TR 2SC2812 L...

Page 73: ... 50V C1519 303 276 1911 CERAMIC 22P J 50V C1521 303 276 1911 CERAMIC 22P J 50V C1522 303 276 1911 CERAMIC 22P J 50V C1523 303 276 1911 CERAMIC 22P J 50V C1524 303 276 1911 CERAMIC 22P J 50V C1526 303 276 1911 CERAMIC 22P J 50V C1527 303 276 1911 CERAMIC 22P J 50V C1528 303 276 1911 CERAMIC 22P J 50V C1541 303 276 1911 CERAMIC 22P J 50V C1542 303 276 1911 CERAMIC 22P J 50V C1543 303 276 1911 CERAMI...

Page 74: ... 401 3810 ELECT 10U M 25V 303 424 1510 ELECT 10 0U M 25V C2891 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C2892 303 453 7217 CERAMIC 47P J 50V 303 454 1610 CERAMIC 47P J 50V 303 305 8812 CERAMIC 47P J 50V C301 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C302 303 453 8917 CERAMIC 0 1U K 16V 303 ...

Page 75: ... 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3513 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C3514 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C352 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C353 303 453 8917 C...

Page 76: ...C4009 303 372 7510 CERAMIC 2 2U K 6 3V C401 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C4011 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C402 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C403 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC...

Page 77: ... 1U K 10V 303 433 1112 CERAMIC 1U K 10V C502 303 367 0410 CERAMIC 0 1U K 50V 303 370 1510 CERAMIC 0 1U K 50V C5021 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5022 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5023 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5024 403 455 9018 CERAMIC 10U K 16V 303 379 6714 CERAMIC 10U K 16V C503 303 367 0410 CERAMIC...

Page 78: ...10 ELECT 10 0U M 25V C527 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C528 303 401 3810 ELECT 10U M 25V 303 424 1510 ELECT 10 0U M 25V C529 303 135 0710 CERAMIC 1U K 25V C5301 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C5302 303 070 0912 CERAMIC 0 1U K 50V C5303 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C5306 30...

Page 79: ...2 CERAMIC 4 7U K 25V C5618 303 417 9912 CERAMIC 4 7U K 25V C5619 403 455 1012 CERAMIC 1U K 10V 303 433 1112 CERAMIC 1U K 10V C562 303 367 0410 CERAMIC 0 1U K 50V 303 370 1510 CERAMIC 0 1U K 50V C5624 303 454 1016 CERAMIC 8200P K 50V 303 306 6510 CERAMIC 8200P K 50V C563 303 367 0410 CERAMIC 0 1U K 50V 303 370 1510 CERAMIC 0 1U K 50V C5632 303 378 9112 POS SOLID 47U M 16V C5633 303 347 5510 POS SOL...

Page 80: ...1917 CERAMIC 4700P K 50V 303 379 7315 CERAMIC 4700P K 50V C7841 303 314 6212 CERAMIC 2 2U K 16V C7843 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT 100U M 16V C7844 303 381 5316 ELECT 100U M 16V 303 369 3211 ELECT 100U M 16V C7847 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 303 409 3426 CERAMIC 0 1U K 16V C7848 303 454 1917 CERAMIC 4700P K 50V 303 379 7315 CERAMIC 4700P K 50...

Page 81: ...LAZE 47K JA 1 16W R2023 301 225 0718 MT GLAZE 56K JA 1 16W R2024 301 225 1319 MT GLAZE 470 JA 1 16W R2026 301 224 9316 MT GLAZE 1K JA 1 16W R2027 301 224 8814 MT GLAZE 100 JA 1 16W R2028 301 225 0015 MT GLAZE 270 JA 1 16W R2032 301 224 9019 MT GLAZE 10K JA 1 16W R2033 301 224 9217 MT GLAZE 15K JA 1 16W R2036 301 225 8110 MT GLAZE 10 JA 1 16W R2037 301 225 8110 MT GLAZE 10 JA 1 16W R2038 301 225 81...

Page 82: ...301 225 1814 MT GLAZE 47 JA 1 16W R4031 301 225 8110 MT GLAZE 10 JA 1 16W R4032 301 225 8110 MT GLAZE 10 JA 1 16W R404 301 226 1516 MT GLAZE 0 000 ZA 1 16W R406 301 226 1516 MT GLAZE 0 000 ZA 1 16W R407 301 226 1516 MT GLAZE 0 000 ZA 1 16W R408 301 226 1516 MT GLAZE 0 000 ZA 1 16W R409 301 226 1516 MT GLAZE 0 000 ZA 1 16W R411 301 225 1814 MT GLAZE 47 JA 1 16W R412 301 225 1814 MT GLAZE 47 JA 1 16...

Page 83: ...302 301 240 9710 MT GLAZE 820K JA 1 16W R5303 301 224 9316 MT GLAZE 1K JA 1 16W R5304 301 224 9316 MT GLAZE 1K JA 1 16W R5306 301 162 2219 MT GLAZE 10 JA 1 10W R5307 301 224 9019 MT GLAZE 10K JA 1 16W R5308 301 224 9316 MT GLAZE 1K JA 1 16W R5309 301 226 1516 MT GLAZE 0 000 ZA 1 16W R531 301 224 9316 MT GLAZE 1K JA 1 16W R5311 301 226 1516 MT GLAZE 0 000 ZA 1 16W R5312 301 224 9316 MT GLAZE 1K JA ...

Page 84: ...JA 1 16W R7803 301 224 9019 MT GLAZE 10K JA 1 16W R7813 301 224 9415 MT GLAZE 1M JA 1 16W R7816 301 237 2915 MT GLAZE 51 JA 1 16W R7818 301 276 3010 MT GLAZE 75K JA 1 16W R7819 301 224 8913 MT GLAZE 100K JA 1 16W R7820 301 286 4717 MT GLAZE 30K JA 1 16W R7821 301 294 3511 MT GLAZE 27K FA 1 16W R7824 301 294 4419 MT GLAZE 1 8K FA 1 16W R7828 301 224 9019 MT GLAZE 10K JA 1 16W R7829 301 235 1415 MT ...

Page 85: ...0 OHM P L341 301 037 5017 MT GLAZE 0 000 ZA 1 10W L351 301 037 5017 MT GLAZE 0 000 ZA 1 10W L352 301 037 5017 MT GLAZE 0 000 ZA 1 10W L353 301 037 5017 MT GLAZE 0 000 ZA 1 10W L354 301 037 5017 MT GLAZE 0 000 ZA 1 10W L356 301 037 5017 MT GLAZE 0 000 ZA 1 10W L357 301 037 5017 MT GLAZE 0 000 ZA 1 10W L3581 945 062 2824 INDUCTOR 3 3U M L361 301 037 5017 MT GLAZE 0 000 ZA 1 10W L362 301 037 5017 MT ...

Page 86: ...1F60A D56841 307 254 2716 DIODE CMS16 D5821 307 254 2716 DIODE CMS16 D5861 307 254 2716 DIODE CMS16 D6801 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D6802 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D6803 307 223 1115 ZENER DIODE 02DZ6 2Y TPH3 307 209 1214 ZD UDZS TE 176 2B D6831 307 209 7513 LED SML 210YT T86 L D6832 307 203 7816 LED SML 210LT ...

Page 87: ...945 084 1997 UNIT REMOCON RECEIVER 610 333 7951 ASSY PWB TEMP KL6AC INTEGRATED CIRCUIT IC4831 309 481 8615 IC LM76CHMX 5 CAPACITOR C4831 303 453 7019 CERAMIC 33P J 50V 303 453 9617 CERAMIC 33P J 50V 303 276 3113 CERAMIC 33P J 50V C4832 303 453 7019 CERAMIC 33P J 50V 303 453 9617 CERAMIC 33P J 50V 303 276 3113 CERAMIC 33P J 50V C4833 303 453 8917 CERAMIC 0 1U K 16V 303 453 8610 CERAMIC 0 1U K 16V 3...

Page 88: ...KL6 XU10100 88 Cabinet Parts Location M07 Mechanical Parts List M11 M09 M02 M06 M10 M05 C03 C02 C09 M12 C12 C04 C01 S01 S02 C08 M01 M08 C13 S02 C11 C01 M04 C10 S01 S01 S01 C07 C14 C06 C05 M03 ...

Page 89: ...KL6 XU10100 89 Mechanical Parts List S03 S03 L11 Relay out L04 Integrator In Optical Parts Location Integrator Lens In S03 Relay Lens Out ...

Page 90: ...KL6 XU10100 90 Mechanical Parts List L14 Polarized in R L15 Polarized in G L16 Polarized in B S03 S03 L03 Projection Polarized Glass In Projection Lens S03 ...

Page 91: ...KL6 XU10100 91 Mechanical Parts List L02 Prism LCD panel Ass y L02 3 L02 1 L02 Prism LCD Panel Assy L02 4 Blue Red Green L02 2 L02 5 S05 S04 ...

Page 92: ...KL6 XU10100 92 Mechanical Parts List 527 528 L13 L09 L01 L17 L06 L18 L12 L08 L05 L07 In the Optical Unit L10 L13 ...

Page 93: ...P B KM6A SCREWS S01 411 190 5001 SCR S TPG BIN 3X10 S02 411 200 2808 SCR TPG FLT 3X8 S03 411 189 6507 BOLT HEX SCT SW W 2 5X5 S04 312 069 7105 SPECIAL SCREW V S05 312 070 3400 SPECIAL SCREW 3 0X10V OPTICAL PARTS L01 645 092 9892 PRISM PBS L02 610 335 2084 ASSY LCD PNL PRISM KM6AC Including Key No L02 1 to L02 5 and LCD Panels L02 1 645 089 3506 POLARIZED GLASS OUT R L02 2 645 089 3513 POLARIZED GL...

Page 94: ... KL6AC Jun 2007 DC 350 Printed in Japan SANYO Electric Co Ltd ...

Page 95: ...ce manual original for chassis No KL6 XU10100 model PLC XU101 File with the service manual No SM5110857 00 Note All the information of part numbers and values indicated on these diagrams are at the beginning of production To improve the performance there may be some differences to the actual set When you order the service parts use service parts code mentioned on the parts list in this service man...

Page 96: ...rial E Electrolytic P Electrolytic non polarized C Ceramic temperature compensation K Ceramic F Polyester N Polypropylene M Metalized polypropylene H Metalized polypromylar B Ceramic semiconductor G Metalized polyestel Y Composite film S Styrol T Tantalum oxide solid electrolytic U Organic semiconductive electrolyte D Electric double layer electrolytic Mark Tolerance A not specified B 0 1 C 0 25 D...

Page 97: ...00 Pin description of diode transistor and IC OEFY OEFY OEFY 065 OEFY OEFY OEFY OEFY OEFY OEFY 3 4 5 7EE 4 4 BUIPEF OPEF PMMFDUPS BTF NJUUFS SBJO BUF 4 4PVSDF L JPEF L 5SBOTJTUPS 5 L OEFY Diode Transistor FET IC FET ...

Page 98: ...mponents or the circuit board may easily occur Because of this you should use a soldering iron and solder that satisfy the following conditions when carrying out repair work Also soldering work must be done in a short time Soldering iron Use a soldering iron which is 70 W or equivalent and which lets you adjust the tip temperature up to 450 C 842 F It should also have as good temperature recovery ...

Page 99: ...K6AC_2B K6A_2A IC601_10 K6R_3 K6AC_2A K6AC_1A K6R_7 IC651_8 K6R_4 K6AC_1B K6R_8 K6A_1B R674_1 K6A_2B K6R_12 K6A_1A J10XK120G K6R 1 1 2 3 4 10 5 11 6 12 12 7 8 9 J10B1010N K6A 1 2 TF861S DS601 DHXAVB026G PTH652 L26B5410N T601 1 2 3 4 F34BR152G L611 1 2 3 F34BR152G L614 1 2 3 F34BR152G L616 1 2 3 K6R_10 K6R_11 SCREW_10 X SCREW1 1 2 3 4 5 6 7 8 9 10 C683 10EM39005F K6R_5 K6R_9 K6R_6 K6R_1 K6R_2 RB551...

Page 100: ...GZ0A R5319 1 16GJ4 7KA R8101 1 16GZ0A R5317 1 16GJ 47KA R1034 1 16GJ 10KA R8111 1 16GZ0A R1043 1 16GJ2 2KA R1040 1 16GJ10A R5201 1 3GJ75 R1032 1 10GJ10C R5306 X R5322 1 16GZ0A R8133 1 16GJ100A R5212 X R5321 1 16GJ1KA R1039 1 16GJ4 7KA R1052 1 16GJ10A R5207 1 8GJ56 R5229 1 16GJ 1KA R5303 1 10GZ0C R4011 1 16GZ0A R5224 1 16GJ100A R5211 1 16GJ 47KA R1026 1 16GJ4 7KA R8102 1 16GJ 47KA R1036 1 16GJ 1KA ...

Page 101: ...RTA4 252 AD7 414 M5 253 AD6 415 L5 254 AD5 416 K5 255 AD4 417 J5 256 AD3 418 H5 257 AC3 419 G5 258 AB3 259 AA3 420 F5 260 Y3 261 W3 262 V3 263 U3 264 T3 265 R3 10 A10 266 P3 11 A11 PORTC5 267 N3 PORTA6 12 A12 268 M3 PORTB0 13 A13 269 L3 PORTB7 14 A14 15 A15 16 A16 17 A17 18 A18 19 A19 270 K3 271 J3 272 H3 273 G3 274 F3 275 E3 20 A20 276 D3 21 A21 277 D4 22 A22 278 D5 PORTD5 23 A23 279 D6 24 A24 25...

Page 102: ...3 X C482 401A20 DR_XFR 10KK1MN C471 10KK11B DG_ENBX5 R1JA4704G RB406 R1EB4704G 1 2 3 4 5 6 7 8 C436 DR_1 0 9 C421 6 3EM1003T C438 6 3EM100WD C417 C416 DR_SHCLK 401A1 C404 DG_2 0 9 C434 DG_SHCLK DR_CLX C402 DR_ENBX5 3 3VGA SCS C411 3 3VGA 3 3VGA C407 C412 DG_ENBY2 DR 0 9 1 2VGA 1 2VGA C431 1 2VGA DB_ENBX5 DR_DX C437 DG_1 0 9 DB_2 0 9 DG_XFR C433 DB_ENBY1 C423 401Y1 DB_FRP NRG C422 DB_XFR 3 3VGA DCL...

Page 103: ...K0 1LZB KK0 1GQ C2507 KK0 1LZB KK0 1GQ C2506 KK0 1LZB KK0 1GQ C2536 KK0 1LZB KK0 1GQ C2537 KK0 1LZB KK0 1GQ C2543 KK0 1LZB KK0 1GQ C2573 KK0 1LZB KK0 1GQ C2567 KK0 1LZB KK0 1GQ C2566 KK0 1LZB KK0 1GQ C509 KK0 1LZB KK0 1GQ C508 KK0 1LZB KK0 1GQ C507 KK0 1LZB KK0 1GQ C506 KK0 1LZB KK0 1GQ C505 KK0 1LZB KK0 1GQ C504 KK0 1LZB KK0 1GQ C511 KK0 1LZB KK0 1GQ C513 KK0 1LZB KK0 1GQ C514 KK0 1LZB KK0 1GQ C5...

Page 104: ... 3 4 5 6 7 8 9 10 11 12 13 14 X PB5 1 2 3 4 5 6 7 8 9 10 X PB6 1 2 3 4 5 6 7 8 9 10 X PB8 1 2 3 4 5 6 7 8 9 10 X PB7 1 2 3 4 5 6 7 8 9 10 X PB9 1 2 3 4 5 6 7 8 9 10 X PB10 1 2 3 4 5 6 7 8 9 10 X PB4 1 2 3 4 5 6 7 8 9 10 S15 5V_FAN 1 3GZ0 R5043 1 16GJ47KA R5013 1 16GJ100A R5631 1 16GJ100A R5007 1 3GJ4 7 R5001 1 16GJ75KA R7818 X R600 1 16GJ10KA R5081 X R7822 1 16GJ10A R8812 1 16GJ 390A R6858 1 16GJ ...

Page 105: ...07 R2001 R2003 R2008 C2031 R2009 R2011 R2012 R2021 R2022 D2031 R2031 C2061 C2062 R2051 R2052 R2056 R2057 R2061 R2062 R2063 R2064 SC8751 SC8752 SC8753 SC8754 SC2001 SC2011 SC2021 SC2031 SC2051 SC2052 SC2056 SC2057 SC2058 SC2059 A30C5 AV SIE B B SIDE SW8754 SW8753 SW8752 SW8751 K20A K20B K20C K20D A30C5 1AA4B10C5900C A SIDE SW901 1 3 K690 A30C5 LAMP COVER SW SIDE A B SIDE SW901 A30C5 LAMP COVER SW S...

Page 106: ... C437 C1391 C5217 C5023 C5218 C5219 C2531 C2532 C2533 C2534 C5221 C8101 C5222 C5223 C2539 C8106 C5033 C5807 C5037 C5038 C2541 C5809 C5039 C9882 C5041 C5624 C5243 C5821 C5823 C481 C482 C483 C2561 C2562 C2563 C2564 C3511 C2572 C3512 C3513 C3514 C5843 C5844 C891 C5863 C5864 C1038 C1039 C301 C302 C303 C304 C306 C307 C308 C309 C2002 C2003 C311 C312 C313 C314 C316 C317 C318 C319 C2011 C2012 C2013 C321 C...

Page 107: ...B303 RB304 RB306 RB307 RB308 RB309 C2891 C2892 C1511 C1512 C1513 C1514 C1516 C1517 C1518 C1519 C1521 C1522 C1523 C1524 C1526 C1527 C1528 C1529 C1541 C1542 C1543 C1544 C1546 C1547 C1548 C1549 C1551 C1552 C1553 C1554 C801 C1556 C1557 C1558 C1559 C2501 C2502 C2503 C2504 C2509 C5002 C5003 C5007 C5008 C2511 C1571 C2512 C1572 C1573 C1574 C439 C1576 C1577 C1578 C1579 C5012 C5013 C5014 C5209 C5017 C5019 C...

Page 108: ...608 C609 C612 C613 C614 C616 C618 C636 PTH651 C654 C657 C658 R661 K6A D681 D682 C685 1 5 6 11 T651 DS601 T601 L603 C681 C683 Q601 Q602 IC651 C607 C611 R613 R614 K6AC 1 2 C662 R606 D601 R603 R602 D610 D603 R627 R625 R630 C628 C619 D606 R637 R624 C623 Q621 D609 R612 C621 C633 R628 R631 C629 D607 R619 C627 R632 R621 C631 Q622 D615 R629 R649 R633 C632 R618 D608 R626 C624 R620 D605 D602 R615 C626 R638 ...

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