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Section 2 Installation Considerations

2.1

INTRODUCTION

The SAE5-35 Altitude Data System simplifies installations that include GPS, Terrain Aware-
ness Systems and other avionics that require RS232 altitude input information.  The SAE5-35
provides standard Gillham Grey Code output on its 15 pin connector.  Grey code is required
for interface to Mode C ATCRBS and Mode S transponders.  Two independent RS232
outputs are provided on the nine pin connector.  The SAE5-35 also incorporates 

SANDIA

aerospace’s

 exclusive Altitude In-flight Monitoring (AIM) feature that advises pilots if they

deviate from their selected altitude by more than one hundred feet.  The AIM feature can be
installed by purchasing 

SANDIA aerospace’s

 optional annunciator/switch assembly, P/N

305217-00.  Or the installer can supply his own switch and annunciator assembly(s).  The
main 15 pin connector follows the standard encoder interconnect used by many manufactur-
ers.  By following this convention, upgrading to the SAE5-35 is made easier.  If another
manufacturers encoder is being replaced, it is important to check the wiring information
before plugging the existing connector into the SAE5-35.  Both the Grey Code output and
each of the RS232 outputs have separate drivers.  This ensures that a load on one line does
not load the other.  Additionally, the RS232 output is available even if the enable line on the
Grey Code has not been enabled by the transponder.

The SAE5-35 does not require warm up unless the outside temperature is below 20 degrees
C.  When warm up time is required, the internal heater is capable of warming the SAE5-35
from -20 degrees C to operating temperature in less than two minutes.

2.2

MOUNTING CONSIDERATIONS

The SAE5-35 can be mounted in any axis and either inside or outside the pressure vessel.
Mounting should allow for as short a pressure line as possible from the encoder to the altim-
eter.  Be sure to allow an ample service loop on the cable to allow for calibration of the
SAE5-35

CAUTION:  DO NOT mount the SAE5-35 in
the direct airstream or near either the hot or
cold air ducts.

2.3

COOLING

The SAE5-35 does not require external cooling.

7

Summary of Contents for SAE5-35

Page 1: ...rospace Inc SANDIA aerospace Inc SANDIA aerospace Inc SANDIA aerospace Inc SANDIA aerospace Inc 3700 Osuna Rd NE Suite 711 Albuquerque NM 87109 305186 00 Rev 3 SAE5 35 Altitude Data System Installatio...

Page 2: ...Due to SANDIA aerospace s continued product and quality improvement programs information contained in this document is subject to change without prior notice Copyright 2000 SANDIA aerospace Inc All ri...

Page 3: ...ling 7 Section 3 Installation Procedures 8 3 1 General 8 3 2 Equipment Required 8 3 2 1 Equipment Supplied 8 3 2 2 Equipment Not Supplied 8 3 2 3AIMAnnuciator 8 3 3MountingTrayInstallation 8 3 4 Stati...

Page 4: ...signed to provide altitude data to GPS and Terrain Awareness Systems in addition to Mode C Transponders The SAE5 35 outputs Gillham Grey Code to the transponder and two inde pendent RS232 digital outp...

Page 5: ...1 2 4 AIM Outputs Maximum Lamp Current 80 mA Maximum off Voltage 50V 1 2 5 Discrete Inputs AIM SET Strobe and RS232 Mode Select Inputs Asserted 0 4 Vdc Not Asserted 1 7 Vdc Pull up current 150 uA 1 2...

Page 6: ...top bit 1 d Parity None e Output rate 1 2 seconds f Message length 17 bytes g Altitude resolution 10 foot h Temperature resolution 1 degree C i For use with UPSAT MX20 and GPS receivers 1 2 7 Certific...

Page 7: ...n X y r o g e t a C s a d e i f i t n e d i t n e m p i u q E s s e n f o o r p r e t a W 0 0 1 d e m r o f r e p t s e t o n X y r o g e t a C s a d e i f i t n e d i t n e m p i u q E y t i l i b i...

Page 8: ...ading to the SAE5 35 is made easier If another manufacturers encoder is being replaced it is important to check the wiring information before plugging the existing connector into the SAE5 35 Both the...

Page 9: ...4 9 Pin Connector Hood 305207 Mounting Tray 305145 Knurled Holdown Nut 305189 3 2 2 Required but not supplied Number 6 32 mounting screws Staticportfitting 3 2 3 OptionalEquipment AIMAnnunciator Insta...

Page 10: ...ng rotating while installing the static lines a D shaped hole is used to mount the brass fitting into the front panel Upon completion of installation of the SAE5 35 a Case Leak test is to be performed...

Page 11: ...time is com pleted even when the Strobe Enable line is not grounded Note If power is supplied from the transponder the RS232 and AIM functions will be inoperative when the transponder is turned off o...

Page 12: ...SAE5 35 uses Sub D solder cup connectors with screw lock assemblies Proper wire attachment and assembly of the screw locks and connector hood are shown in Figure 3 2 and 3 3 It is recom mended that ea...

Page 13: ...r loss indicator if desired 5 The Garmin 430 530 must be set to Icarus RS232 format J5 Notes 1 J5 is 9 Pin receptacle 2 Maximum lamp current 80mA 3 All wires are 22AWG unless otherwise noted 4 AIM swi...

Page 14: ...r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G 8 r e w o P t f a r c r i A 1 e t o N 1 e t o N r e p r...

Page 15: ...re 3 7 J5 interconnect With Garmin and UPSAT Systems 14 Notes 1 The SAE5 35 has two independent RS232 outputs RS232 TX2 can be connected to a second sysytem in the same manner as RS232 TX1 2 The RS232...

Page 16: ...e and read the flight altimeter at the encoder transition point Verify the transition point is 34 950 30 feet or between 20 feet and 80 feet above the maxi mum test altitude If necessary press the inc...

Page 17: ...t altimeter 305186 00 3 6 3 Placarding We recommend that the altimeter used for flight reference and the SAE5 35 be placarded with the following information Replacement or re calibration of the altime...

Page 18: ...0 0 0 1 1 1 0 0 1 0 4600 0 0 0 1 1 1 0 0 1 1 4700 0 0 0 1 1 1 0 0 0 1 4800 0 0 0 1 0 1 0 0 0 1 4900 0 0 0 1 0 1 0 0 1 1 5000 0 0 0 1 0 1 0 0 1 0 5100 0 0 0 1 0 1 0 1 1 0 5200 0 0 0 1 0 1 0 1 0 0 5300...

Page 19: ...1 0 0 1 0 1 1 0 16500 0 1 1 0 0 1 0 0 1 0 16600 0 1 1 0 0 1 0 0 1 1 16700 0 1 1 0 0 1 0 0 0 1 16800 0 1 1 0 1 1 0 0 0 1 16900 0 1 1 0 1 1 0 0 1 1 17000 0 1 1 0 1 1 0 0 1 0 17100 0 1 1 0 1 1 0 1 1 0 17...

Page 20: ...700 0 1 0 0 1 1 0 0 0 1 28800 0 1 0 0 0 1 0 0 0 1 Altitude D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 Altitude D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 28900 0 1 0 0 0 1 0 0 1 1 29000 0 1 0 0 0 1 0 0 1 0 29100 0 1 0 0 0 1 0...

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