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Section 1 General Description

1.1  INTRODUCTION

This manual describes the installation of the 

SANDIA aerospace

 SAE5-35 Altitude Data System.  It

is intended for use by FAA certified repair stations to install the SAE5-35 Altitude Data System and
includes both the mechanical and electrical installation information for the SAE5-35. Calibration and
checkout procedures are included. The installer should insure that all functions are operating accord-
ing to their intended purpose in their particular installation.

1.1.1 Product Description

The SAE5-35 is a solid state -1000 to 35,000 foot altitude data system that converts pressure altitude
into a digital output as set forth in the 

International Standard for SSR Pressure Altitude Transmis-

sion

.  The data output of the SAE5-35 is referenced to 29.92 inch HG (1013 Millibars).  The SAE5-

35 has been designed to provide altitude data to GPS and Terrain Awareness Systems in addition to
Mode C Transponders. The SAE5-35 outputs Gillham Grey Code to the transponder and two inde-
pendent RS232 digital outputs that can be used by GPS or other systems requiring this format.
Additionally, the SAE5-35 includes 

SANDIA aerospace’s

 exclusive Altitude In-flight Monitoring

(AIM) feature.  With the addition of an optional panel mounted switch and annunciator the AIM
mode will monitor and advise the pilot if the aircraft deviates from a selected altitude.

1.2 TECHNICAL CHARACTERISTICS

1.2.1 Physical Characteristics

Width:

4.87” (5.11” with mounting tray)

Height:

1.06” (1.57” with mounting tray)

Depth:

4.74” (4.80” with mounting tray)

Weight:

0.7 lbs. (.86 lbs. with mounting tray)

1.2.2 Operational Characteristics

Operating Temp.

-20

C to + 55

o

 C

Altitude:

35,000 feet

Voltage:

11 - 32 Vdc

Current

1.0 amps maximum with heater on
<100 mA quiescent

Accuracy:

+/- 50 feet Typical

Resolution:

Grey Code 100’
RS232

10’

Burst Pressure

90 in Hg

Maximum Rate of Altitude Change:

12,000 Feet/Minute

3

Summary of Contents for SAE5-35

Page 1: ...rospace Inc SANDIA aerospace Inc SANDIA aerospace Inc SANDIA aerospace Inc SANDIA aerospace Inc 3700 Osuna Rd NE Suite 711 Albuquerque NM 87109 305186 00 Rev 3 SAE5 35 Altitude Data System Installatio...

Page 2: ...Due to SANDIA aerospace s continued product and quality improvement programs information contained in this document is subject to change without prior notice Copyright 2000 SANDIA aerospace Inc All ri...

Page 3: ...ling 7 Section 3 Installation Procedures 8 3 1 General 8 3 2 Equipment Required 8 3 2 1 Equipment Supplied 8 3 2 2 Equipment Not Supplied 8 3 2 3AIMAnnuciator 8 3 3MountingTrayInstallation 8 3 4 Stati...

Page 4: ...signed to provide altitude data to GPS and Terrain Awareness Systems in addition to Mode C Transponders The SAE5 35 outputs Gillham Grey Code to the transponder and two inde pendent RS232 digital outp...

Page 5: ...1 2 4 AIM Outputs Maximum Lamp Current 80 mA Maximum off Voltage 50V 1 2 5 Discrete Inputs AIM SET Strobe and RS232 Mode Select Inputs Asserted 0 4 Vdc Not Asserted 1 7 Vdc Pull up current 150 uA 1 2...

Page 6: ...top bit 1 d Parity None e Output rate 1 2 seconds f Message length 17 bytes g Altitude resolution 10 foot h Temperature resolution 1 degree C i For use with UPSAT MX20 and GPS receivers 1 2 7 Certific...

Page 7: ...n X y r o g e t a C s a d e i f i t n e d i t n e m p i u q E s s e n f o o r p r e t a W 0 0 1 d e m r o f r e p t s e t o n X y r o g e t a C s a d e i f i t n e d i t n e m p i u q E y t i l i b i...

Page 8: ...ading to the SAE5 35 is made easier If another manufacturers encoder is being replaced it is important to check the wiring information before plugging the existing connector into the SAE5 35 Both the...

Page 9: ...4 9 Pin Connector Hood 305207 Mounting Tray 305145 Knurled Holdown Nut 305189 3 2 2 Required but not supplied Number 6 32 mounting screws Staticportfitting 3 2 3 OptionalEquipment AIMAnnunciator Insta...

Page 10: ...ng rotating while installing the static lines a D shaped hole is used to mount the brass fitting into the front panel Upon completion of installation of the SAE5 35 a Case Leak test is to be performed...

Page 11: ...time is com pleted even when the Strobe Enable line is not grounded Note If power is supplied from the transponder the RS232 and AIM functions will be inoperative when the transponder is turned off o...

Page 12: ...SAE5 35 uses Sub D solder cup connectors with screw lock assemblies Proper wire attachment and assembly of the screw locks and connector hood are shown in Figure 3 2 and 3 3 It is recom mended that ea...

Page 13: ...r loss indicator if desired 5 The Garmin 430 530 must be set to Icarus RS232 format J5 Notes 1 J5 is 9 Pin receptacle 2 Maximum lamp current 80mA 3 All wires are 22AWG unless otherwise noted 4 AIM swi...

Page 14: ...r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G t f a r c r i A d n u o r G 8 r e w o P t f a r c r i A 1 e t o N 1 e t o N r e p r...

Page 15: ...re 3 7 J5 interconnect With Garmin and UPSAT Systems 14 Notes 1 The SAE5 35 has two independent RS232 outputs RS232 TX2 can be connected to a second sysytem in the same manner as RS232 TX1 2 The RS232...

Page 16: ...e and read the flight altimeter at the encoder transition point Verify the transition point is 34 950 30 feet or between 20 feet and 80 feet above the maxi mum test altitude If necessary press the inc...

Page 17: ...t altimeter 305186 00 3 6 3 Placarding We recommend that the altimeter used for flight reference and the SAE5 35 be placarded with the following information Replacement or re calibration of the altime...

Page 18: ...0 0 0 1 1 1 0 0 1 0 4600 0 0 0 1 1 1 0 0 1 1 4700 0 0 0 1 1 1 0 0 0 1 4800 0 0 0 1 0 1 0 0 0 1 4900 0 0 0 1 0 1 0 0 1 1 5000 0 0 0 1 0 1 0 0 1 0 5100 0 0 0 1 0 1 0 1 1 0 5200 0 0 0 1 0 1 0 1 0 0 5300...

Page 19: ...1 0 0 1 0 1 1 0 16500 0 1 1 0 0 1 0 0 1 0 16600 0 1 1 0 0 1 0 0 1 1 16700 0 1 1 0 0 1 0 0 0 1 16800 0 1 1 0 1 1 0 0 0 1 16900 0 1 1 0 1 1 0 0 1 1 17000 0 1 1 0 1 1 0 0 1 0 17100 0 1 1 0 1 1 0 1 1 0 17...

Page 20: ...700 0 1 0 0 1 1 0 0 0 1 28800 0 1 0 0 0 1 0 0 0 1 Altitude D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 Altitude D4 A1 A2 A4 B1 B2 B4 C1 C2 C4 28900 0 1 0 0 0 1 0 0 1 1 29000 0 1 0 0 0 1 0 0 1 0 29100 0 1 0 0 0 1 0...

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