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S&C ELECTRIC COMPANY

716-600 

INSTRUCTION SHEET

Page 10 of 24
February 11, 2002

S&C Series 2000 Circuit-Switchers

Interrupter Replacement

Outdoor Transmission (69 kV through 230 kV)

INTERRUPTER REPLACEMENT ON MODELS 2020, 2025, AND 2030  — Continued

Step 11

For interrupters with the remote gas-density monitor
option, see “Installing the Transmitter” on page 18. 

Attach the replacement interrupter to the insulating

support column as follows. See Figure 8.

(a) Thoroughly wire-brush the top of the transition box

and the mating surface on the interrupter, and immedi-
ately apply a liberal coating of Penetrox

®

 A (available

from Burndy Corporation) or other suitable aluminum
connector compound to the brushed surfaces.

(b)

Make certain that the positioning mark on the
bottom of the interrupter is aligned with the posi-
tioning mark on the top of the transition box.

 Then

carefully lower the interrupter on top of the transition
box. Note that one of the 

¹⁄₂

—13 stainless-steel studs

on the interrupter is longer than the other three, to aid
in assembly.

(c) Reattach a 

¹⁄₂

-inch Belleville washer and a 

¹⁄₂

—13

stainless-steel hex nut, as retained from Step 6, to
each of the four studs. Tighten each nut securely.

(d)

For Circuit-Switchers rated 69 kV through 138
kV:

 Insert the connecting pin retained from Step 10(c)

into the coupling and operating rod link. See Figure 5
(top). 

It will be necessary to loosen the 

⁵⁄₁₆

—18

2

¹⁄₄

hex-head stainless-steel screw indicated in Figure 5
(top) and withdraw it approximately 

¹⁄₈

 inch, so that

the connecting pin can be inserted. Do not remove
the screw at this time.

 Now insert the pin retaining

clip retained from Step 10(c) as indicated in Figure 5
(top). 

Make sure that the clip is positioned as shown.

For Circuit-Switchers rated 161 kV and 230 kV:

Insert the connecting pin retained from Step 10(c) into
the coupling and operating rod link. See Figure 5 (bot-
tom). 

It will be necessary to loosen the 

⁵⁄₁₆

—18

2

¹⁄₄

hex-head stainless-steel screw indicated in Figure 5
(bottom) and withdraw it approximately 

¹⁄₈

 inch, so

that the connecting pin can be inserted. Do not
remove the screw at this time

. Use a screwdriver

blade in the slot at the end of the connecting pin to
align the cross-hole in the connecting pin with the
cross-hole in the operating rod link. Now insert the pin
retaining clip retained from Step 10(c) as indicated in
Figure 5 (bottom). 

Make sure that the clip is posi-

tioned as shown.

Interrupter lifting 
bracket

¹⁄₂

—13

 stainless-steel 

studs, Belleville
washers, and stainless-
steel hex nuts

Positioning mark

Transition box

Access cover 

(removed)

Figure 8.  Attaching replacement interrupter to insulating support column. Model 2030 illustrated; Models 2020 and 2025 are
similar.

Summary of Contents for 2000 series

Page 1: ...e containing sulfur hexafluoride SF6 gas under pressure It employs an operating rod which is driven to the open position at high speed by means of a power train connected to the Series 2000 Circuit Sw...

Page 2: ...binet of the circuit switcher using the instruction manual holder Proper Application Warranty The standard warranty contained in S C s standard con ditions of sale as set forth in Price Sheet 150 is a...

Page 3: ...ffice S C Authorized Distributor S C Headquarters or S C Electric Canada Ltd It is important that any missing damaged or faded labels on the equipment be replaced immediately Replacement labels are av...

Page 4: ...of loss and or damage Packing The Series 2000 Circuit Switcher interrupter is a porce lain enclosed hermetically sealed device containing sulfur hexafluoride SF6 gas under pressure 75 PSI To guard aga...

Page 5: ...ound the interrupter to be replaced using the following procedure a Remove the two container halves from the shipping crate Note that one of the container halves is fur nished with a loosely attached...

Page 6: ...r forth as necessary to allow the cable to be threaded through the holes g Pull the cable taut at the indicator end of the inter rupter and attach two of the clamps furnished See Figure 3 right Secure...

Page 7: ...ith a black yellow striped label and spacer marked with a black yellow striped label to the interrupter using the 18 2 hex head stainless steel screw fur nished These items are included with the repla...

Page 8: ...d link Pin retaining clip 18 2 hex head stain less steel screw Stop bracket marked with a black yellow striped label 18 2 hex head stain less steel screw Coupling Slot coincides with cross hole Spacer...

Page 9: ...n box on the insulating support column Use care to avoid damaging the exposed coupling Step 10 Prepare the replacement interrupter for attachment to the insulating support column as follows a Remove a...

Page 10: ...38 kV Insert the connecting pin retained from Step 10 c into the coupling and operating rod link See Figure 5 top It will be necessary to loosen the 18 2 hex head stainless steel screw indicated in Fi...

Page 11: ...wo 16 1 and one 16 zinc plated hex head cap screws and flat washers which attach one of the container halves to the indicator end casting of the interrupter Don t remove the remaining 16 cap screw it...

Page 12: ...ise the container into position around the interrupter d Using a screwdriver as necessary to spread the edges snap the two halves together as shown in Figure 3 Place a 16 zinc plated serrated hex nut...

Page 13: ...cover to the side of the transition box on the insulating support column See Figure 10 Remove the cover and place it and the hardware on a clean surface They will be re used in Step 31 Step 21 Prepar...

Page 14: ...rate Step 26 Remove the interrupter lifting bracket and associated inch stainless steel hardware from the end of the replacement interrupter This bracket is not used in the interrupter replacement pro...

Page 15: ...ing slings to the replacement inter rupter and carefully lift and slide the interrupter into posi tion Use care to avoid damaging the exposed operating rod Thoroughly wire brush the mating surfaces on...

Page 16: ...draw it approximately inch so that the connect ing pin can be inserted Do not remove the screw at this time Now insert the pin retaining clip retained from Step 28 as indicated in Figure 13 left Make...

Page 17: ...e provided so that a rope or lifting sling can be attached and the container half more conveniently lowered to the ground d Now remove and discard the 16 hex head cap screw and flat washer which attac...

Page 18: ...cable Do not remove the shorting plug from the end of the green 6 pin connector at this time See Figure 14 Step 38 On Circuit Switchers with vertical interrupters Model 2020 Model 2025 and Model 2030...

Page 19: ...he side of the operating rod that is towards the access opening Feeding the sensor cable from behind the operat ing rod may cause the cable to catch on the rod during switch operation See Figure 16 St...

Page 20: ...nnector located on the red sensor cable Remove the shorting plug from the 6 pin socket on the transmitter circuit board Firmly plug the green 6 pin connector from the inter rupter into the green 6 pin...

Page 21: ...e replaced Retain the jumper for future use in the pocket on the operator enclosure door NOTICE Save the shorting plugs and install them on the replaced interrupters When replacing an interrupter with...

Page 22: ...perator door Step 46 Press and hold for 10 seconds the system set up button located on the right side of the receiver See Figure 20 The receiver unit will start to count down See Figure 21 Release the...

Page 23: ...nce every hour When the magnet tool is applied to transmitter the transmitter is prompted to send a signal to the receiver once every second The transmitter will continue to send this sig nal for up t...

Page 24: ...esignations are not correct reprogramming of the receiver is required Repeat Steps 41 51 until the pole unit designations are appropriate for the installation NOTICE If the poles are not initialized i...

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