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1. INTRODUCTION

2. SAFETY  RULES

Do not unpack or operate the crimping machine until you have thoroughly read this manual.

All who operate the crimping machine must read this manual.

This manual provides necessary information for safe use of this machine.

This manual  is  the result of  continual development, testing and technical evaluations  that  are  registered 

and   verified   by   SAMWAY according  to  2006:42/EG,  2004:108/EG,  2006:95/EG,  EN614-2, 97/23/EG. 

This  manual  does  not  explain  disassembly  or  comprehensive  maintenance in detail. These may only be

performed by an authorized service technician.

It  is  necessary  to  store  the  manual  and  keep  it  in  good condition  for future use. Contact your closest 

authorized supplier for a replacement manual or additional information if necessary.

This manual should be preserved and stored for the length of the machine’s lifetime or at least ten(10) years

in a well-known, easily accessible location together with other machine documentation.

SAMWAY  is  not  liable  for  injury/damage  to  persons/machine  or  property  as  a result of improper use, 

having made prohibited modifications to the machine or misinterpreting this manual’s safety instructions.

Always ensure that the minimum standards for safety,  installation and  operation  are complied with before

operating the machine. Observe the surrounding environmental  conditions  such  as temperature,humidity,

lighting, vibrations,  dust  and  other  conditions at the machine operation site. Never remove the machine’s

information  or  warning  plates. Ensure  that  they  remain  clearly  readable. Contact  an authorized service 

workshop for replacement plates if they become unreadable.

The use of any spare parts that deviate from this manual’s specifications, any  other  changes/manipulations

(however  insignificant)  made   to  your  machine  releases  SAMWAY  from  any  liability  for consequences  

that  arise due to the machine’s performance, level safety for nearby persons and / or personal property.

This information is intended only for specialized operators  who  can  operate  the  machine without  risk to

themselves,   other   persons,  property,  the   machine,  or   the   environment.  The   operator  should  have 

fundamental    knowledge   in   trouble-shooting   methods,   perform   machine   inspections   and   simple 

maintenance  according  to  the  information  provided  in this manual and according to local legislation for

protection of health and safety.

P20D USER MANUAL EDITION  2019

www.samway.com

[email protected]

[email protected]

Page 3

Summary of Contents for P20D

Page 1: ...P20D USER MANUAL www samway com SAMWAY Operation Book Read Before Opeartion...

Page 2: ...RATION OF CRIMPING DIAMETER DIAL 11 8 TROUBLE SHOOTING 11 9 SAMWAY P20D 12 CONTENTS P20D USER MANUAL EDITION 2019 www samway com samwaysales gmail com sales samway com Page 2 All Die Sets Required to...

Page 3: ...nterpreting this manual s safety instructions Always ensure that the minimum standards for safety installation and operation are complied with before operating the machine Observe the surrounding envi...

Page 4: ...roper use or normal wear Travel costs time for repair and shipping costs are not covered by the warranty Repairs under the warranty are to be made only by SAMWAY or an authorized service technician ap...

Page 5: ...ns and limitations for use operation as well as health and safety regulations must be complied with 3 3 Identification Note The machine can be identified by the CE label with the following information...

Page 6: ...t of 17mm requires the die size nr 16 since it covers the 16 19 mm interval Always select the die set within the correct interval to achieve the best crimping results Every die is marked with the smal...

Page 7: ...Control Symbol 5 Manual Opening Button 6 Crimping data adjustment 7 Foot Pedal Control Mode 8 Back Stop Control Mode 9 Mode Selection 10 Semi Automatic Mode 11 Manual Control Mode 12 Opening data adj...

Page 8: ...h the machine see figure Insert the die with the retaining pin into the master die die number always towards you Release the pull pin After installing all the dies make sure they are straight and prop...

Page 9: ...r with the machine you can see the die set numbers and the corresponding crimping ranges The upper section of the chart shows the corresponding dial position for each crimping iameter in the columns d...

Page 10: ...cylinder or under the machine 2 When the machine has been filled up with oil some oil might have leaked inside the machine and then slowly under the machine 3 If the machine is in continuous use some...

Page 11: ...l at 1 0 so that the crimping diameter will be 20 mm see the adjacent picture and lock the dial Crimp the ferrule and measure the real diameter 3 Remove the control dial knob avoid to turn the dial sh...

Page 12: ...Main Specification SAMWAY P20D Max Hydraulic Hose 1 1 2 4SP Crimping Range 4 65 mm Die Type P20 Master Die Length 80 mm Max Opening 26 mm Motor 3 KW Crimping Force 1700 KN Crimpings Per Hour 1800 Cont...

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