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8.  TROUBLE SHOOTING

Problem

Reason

Solution

Low crimping force:

Crimping measurement is

inconsistent

1.  Insufficient lubrication.

2.  Return valve not closed.

3.  Leakage.

4.  Pump leakage.

2.  Insufficient lubrication.

3.  Adjusting knob lost its

     position.

Lubricate.

Close the valve.

Repair

Replace seals.

Lubricate.

Calibrate.

P20D USER MANUAL EDITION  2019

www.samway.com

[email protected]

[email protected]

Page 11

d at the factory during test run. 

1.  Re-calibrate  the  crimping  diameter  with  ferrule 

(seamless  steel  tube),  Ø  25  mm;  wall  2  mm,  by 
using  the  die  set  No  20-19  (20  model)  or  the  die 
set 32-19 (32 model). 

2.  Set  the  dial  at  1.0,  so  that  the  crimping  diameter 

will be 20 mm (see the adjacent picture) and lock 
the  dial.  Crimp  the  ferrule  and  measure  the  real 
diameter.

3.  Remove  the  control  dial  knob  (avoid  to  turn  the 

dial shaft at the same time). 

4.  Open the dial lock lever and set the real diameter

into  it  (diameter  of  ferrule)  relock  it  and  install

 

back.

5.  Turn  the  dial  to  right  diameter  and  crimp  another

ferrule. Now the machine has been calibrated and 
the  real  diameter  should  be  the  same  than  the 
diameter  which  state  on  the  dial.  If  not,  repeat 
from  point  2  and  be  more  careful  when  handling 
the dial. 

6.  After the adjustment,  the  crimping  result  should be the   minimum  nominal  c rimping  diameter 

of  each  die set with the dial at 0.0. 

7. RE-CALIBRATION OF CRIMPING DIAMETER DIAL

NOTE: The crimping diameter dial has been calibrate

Summary of Contents for P20D

Page 1: ...P20D USER MANUAL www samway com SAMWAY Operation Book Read Before Opeartion...

Page 2: ...RATION OF CRIMPING DIAMETER DIAL 11 8 TROUBLE SHOOTING 11 9 SAMWAY P20D 12 CONTENTS P20D USER MANUAL EDITION 2019 www samway com samwaysales gmail com sales samway com Page 2 All Die Sets Required to...

Page 3: ...nterpreting this manual s safety instructions Always ensure that the minimum standards for safety installation and operation are complied with before operating the machine Observe the surrounding envi...

Page 4: ...roper use or normal wear Travel costs time for repair and shipping costs are not covered by the warranty Repairs under the warranty are to be made only by SAMWAY or an authorized service technician ap...

Page 5: ...ns and limitations for use operation as well as health and safety regulations must be complied with 3 3 Identification Note The machine can be identified by the CE label with the following information...

Page 6: ...t of 17mm requires the die size nr 16 since it covers the 16 19 mm interval Always select the die set within the correct interval to achieve the best crimping results Every die is marked with the smal...

Page 7: ...Control Symbol 5 Manual Opening Button 6 Crimping data adjustment 7 Foot Pedal Control Mode 8 Back Stop Control Mode 9 Mode Selection 10 Semi Automatic Mode 11 Manual Control Mode 12 Opening data adj...

Page 8: ...h the machine see figure Insert the die with the retaining pin into the master die die number always towards you Release the pull pin After installing all the dies make sure they are straight and prop...

Page 9: ...r with the machine you can see the die set numbers and the corresponding crimping ranges The upper section of the chart shows the corresponding dial position for each crimping iameter in the columns d...

Page 10: ...cylinder or under the machine 2 When the machine has been filled up with oil some oil might have leaked inside the machine and then slowly under the machine 3 If the machine is in continuous use some...

Page 11: ...l at 1 0 so that the crimping diameter will be 20 mm see the adjacent picture and lock the dial Crimp the ferrule and measure the real diameter 3 Remove the control dial knob avoid to turn the dial sh...

Page 12: ...Main Specification SAMWAY P20D Max Hydraulic Hose 1 1 2 4SP Crimping Range 4 65 mm Die Type P20 Master Die Length 80 mm Max Opening 26 mm Motor 3 KW Crimping Force 1700 KN Crimpings Per Hour 1800 Cont...

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