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P20D USER MANUAL EDITION  2019

www.samway.com

[email protected]

[email protected]

Page 10

6. IF THE MACHINE DOES NOT WORK…

If the motor doesn’t start up

1.  To start up the machine, turn the switch completely to the left (0) and then to the upright

     position (I).

2.  Make sure that the voltage on the machine plate is the same as the power supply. If not, 

     please contact the seller of the machine.

3.  Check  the  power supply  to  the  machine: check  the power supply cable, contact plug 

     and  wall  socket, possible  safety  or  main power switch as well as the fuses outside of 

     the machine.

4.  Open the crimping machine’s electrical cabinet and check the thermal relay.

If the motor starts up but the dies don’t move

1.  Check the rotation of the motor.

2.  Check the oil level.

3.  Check that the measuring device is in its place and the cable is connected.

4.  Check that the dies are not already in close- or retraction position.

5.  Check that the direction valve gets power (24V). Press the crimping- and retraction 

     buttons, the lights on the valves should light up at the same time.

If the machine leaks oil

1.  A  new  machine  might  leak  a  small amount of rust protection oil under the cylinder or 

     under the machine.

2.  When the machine  has  been  filled  up  with  oil, some oil might have leaked inside the 

     machine and then slowly under the machine.

3.  If  the  machine  is  in  continuous  use, some  oil (0,1dl) might  pass  the seals and leak 

     under the cylinder when the machine is stopped or when changing the die sets.

If the machine’s power is not enough

If  you  contact  the  manufacturer  or  the  distributor  about  the  operating  or service-problems, 

remember to give your crimping machine’s serial number and the type of the control.

1.  The lack of power might be caused by dry sliding surfaces. Grease the machine.

2.  Check that the coupling or the piece you are crimping is the size that the machine can 

     crimp. The machine’s pressure relief valve opens and the dies stop when the maximum 

     power of the machine has been reached.

3.  If  the  dies  open  up  in  normal  speed  but  close  slower  and  the  machine is lacking 

    crimping  power,  there  is  dirt  in  the hydraulic system which causes a leak in the valve. 

    The hydraulic system of the machine has to be cleaned and the valves either cleaned or 

    changed.

4.  The pressure relief valve of the machine has been adjusted  at  the factory. Do not open 

    or  adjust  this  valve  in  any  way.  If  you  suspect that the valve is not working properly, 

    contact the seller of the machine.

5.  Make sure that there is oil enough in the tank.

Summary of Contents for P20D

Page 1: ...P20D USER MANUAL www samway com SAMWAY Operation Book Read Before Opeartion...

Page 2: ...RATION OF CRIMPING DIAMETER DIAL 11 8 TROUBLE SHOOTING 11 9 SAMWAY P20D 12 CONTENTS P20D USER MANUAL EDITION 2019 www samway com samwaysales gmail com sales samway com Page 2 All Die Sets Required to...

Page 3: ...nterpreting this manual s safety instructions Always ensure that the minimum standards for safety installation and operation are complied with before operating the machine Observe the surrounding envi...

Page 4: ...roper use or normal wear Travel costs time for repair and shipping costs are not covered by the warranty Repairs under the warranty are to be made only by SAMWAY or an authorized service technician ap...

Page 5: ...ns and limitations for use operation as well as health and safety regulations must be complied with 3 3 Identification Note The machine can be identified by the CE label with the following information...

Page 6: ...t of 17mm requires the die size nr 16 since it covers the 16 19 mm interval Always select the die set within the correct interval to achieve the best crimping results Every die is marked with the smal...

Page 7: ...Control Symbol 5 Manual Opening Button 6 Crimping data adjustment 7 Foot Pedal Control Mode 8 Back Stop Control Mode 9 Mode Selection 10 Semi Automatic Mode 11 Manual Control Mode 12 Opening data adj...

Page 8: ...h the machine see figure Insert the die with the retaining pin into the master die die number always towards you Release the pull pin After installing all the dies make sure they are straight and prop...

Page 9: ...r with the machine you can see the die set numbers and the corresponding crimping ranges The upper section of the chart shows the corresponding dial position for each crimping iameter in the columns d...

Page 10: ...cylinder or under the machine 2 When the machine has been filled up with oil some oil might have leaked inside the machine and then slowly under the machine 3 If the machine is in continuous use some...

Page 11: ...l at 1 0 so that the crimping diameter will be 20 mm see the adjacent picture and lock the dial Crimp the ferrule and measure the real diameter 3 Remove the control dial knob avoid to turn the dial sh...

Page 12: ...Main Specification SAMWAY P20D Max Hydraulic Hose 1 1 2 4SP Crimping Range 4 65 mm Die Type P20 Master Die Length 80 mm Max Opening 26 mm Motor 3 KW Crimping Force 1700 KN Crimpings Per Hour 1800 Cont...

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