Samsung DW60A6080 Series Page 9 Repair Manual Download | Manualshive

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Disassembly and Reassembly _ 9

Part

Figure

Description

DOOR HINGE

(except

DW60A60**IB)

About 15˚

DOOR INNER assembly

7. Do same work at the opposite side, and pull out the

DOOR INNER assembly to the direction of about 15˚.

Warning

Do not do this work without safety gloves. It may

cause injury from sharp edges.

8. Remove the 2 screws to remove the BRACKET

DOOR FRAME from the DOOR INNER.

- Screws: DD81-02728A / 2 pcs

Warning

Do not do this work without safety gloves. It may

cause injury from sharp edges.

9. Remove the 2 screws at each side to remove the

DOOR HINGE from the DOOR INNER.

- Screws: DD81-02764A / 4 pcs

ASSY

HOUSING

SUPPORT

10. Remove the GUIDE HINGE from the DOOR

HINGE.

NOTE

:

DOOR HINGE and GUIDE HINGE will serviced to

assembly only.

NOTE

:

In case of Free standing models(DW60A60**F*),

it need to disassemble ASSY HOUSING

SUPPORT(DD82-01727A) also.

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Summary of Contents for DW60A6080 Series

Page 1: ...E DW60A6092 Series DW60A6082 Series DW60A6090 Series DW60A6080 Series MODEL CODE DW60A6092FS DW60A6092FW DW60A6092US DW60A6092UW DW60A6092BB DW60A6092IB DW60A6082FS DW60A6082BB DW60A6090FS DW60A6090UW DW60A6090BB DW60A6090IB DW60A6080BB For End User DW60A60 F DW60A60 U DW60A60 BB DW60A60 IB ...

Page 2: ...G Note 1 You can check where to buy replacement parts at http www samsung com support 2 Visit the part purchase site and enter the model code of your product to check the parts available for pur chase The model code is labelled on the edge of the tub When you open the dishwasher s door you can check the model code and version on the barcode label at the left side of the tub 3 For replacement parts...

Page 3: ...ng our SVC part this tool is needed NOTE Preparation for parts replacement 1 Remove the residual water inside the product Drain the water by operating the drain pump 2 Close the water supply valve 3 Turn off the power disconnect the power cable You must turn off the circuit breaker connected to the product 4 Pull out the unit from the sink and lay it on the floor Be careful of the drain hose when ...

Page 4: ...disconnect the power supply Lock the water faucet that is connected with inlet hose Uninstall the dishwasher from the furniture cabinet except simple work Disconnect the Inlet Drain hoses from the duct if the hoses are too short to pull the dishwasher out of the furniture cabinet enough Make sure to remove any remaining water in the Sump and hoses by rag or vacuum There is a risk of water spill on...

Page 5: ... pcs Type B DD81 02694A 1 pc Warning Be sure to remove the power plug before servicing NOTE In case of Free Standing models there re no screws of type B C B 2 1 2 Remove 3 screws at the back side of dishwasher Type C DD81 02692A 1 pc Type B DD81 02694A 2 pcs NOTE In case of Free Standing models take off the COVER TOP by removing 2 screws of type A After removing screws pull the COVER TOP backward ...

Page 6: ...6 Remove the GASKET BRAKE from the CASE BRAKE assembly ASSEMBLY 1 Fit the GASKET BRAKE on the CASE BRAKE and fasten the CAP CASE BRAKE by rotating to clockwise direction with long nose pliers Caution It can brake easily when you use the iron part of the pliers Remove the cap using the handle of the pliers to prevent damage Caution Pay attention to assemble the seal correctly It may cause the water...

Page 7: ... 6 pcs Warning Be sure to remove the power plug before servicing Caution The screws can fall into the SUMP after disassembly Keep the screws away in a safe place to reassemble the DOOR DW60A60 F DW60A60 U DW60A60 BB DW60A60 IB 2 Remove the wire connector of the Sub PBA C 3 Remove the 6 screws fixing the DOOR OUTER with a Torx T15 screwdriver Type C DD81 02757A 6 pcs Warning Be sure to remove the p...

Page 8: ...Be sure to remove the power plug before servicing Caution Pay attention to hook of terminals 5 Remove HOLDER ROPE DOOR from the DOOR HINGE left right with the DOOR closed Caution Pay attention to DOOR drop after removing the rope It may cause injury GUIDE HINGE 6 Push both ribs of GUIDE HINGE to pull out the DOOR Warning Do not do this work without safety gloves It may cause injury from sharp edge...

Page 9: ...2 screws to remove the BRACKET DOOR FRAME from the DOOR INNER Screws DD81 02728A 2 pcs Warning Do not do this work without safety gloves It may cause injury from sharp edges 9 Remove the 2 screws at each side to remove the DOOR HINGE from the DOOR INNER Screws DD81 02764A 4 pcs ASSY HOUSING SUPPORT 10 Remove the GUIDE HINGE from the DOOR HINGE NOTE DOOR HINGE and GUIDE HINGE will serviced to assem...

Page 10: ...Do not do this work without safety gloves It may cause injury from sharp edges About 15 2 Fit the DOOR INNER assembly into the holder of TUB to lock the hook of DOOR HINGE Warning Do not do this work without safety gloves It may cause injury from sharp edges 3 Fit the HOLDER ROPE DOOR on the both side of the DOOR HINGE with the DOOR closed 4 Connect the 2 terminals of DETERGENT DISPENSER and 1 gro...

Page 11: ...ts B A 6 Fix the 8 screws to assemble the ASSY CONTROL PANEL with a Torx T15 screwdriver Type A DD81 02756A 2 pcs Type B DD81 02758A 6 pcs 1 2 7 Assemble the holes of DOOR OUTER to hooks of CONTROL PANEL Warning Do not do this work without safety gloves It may cause injury from sharp edges Hooks of CONTROL PANEL Holes of DOOR OUTER C 8 Fasten the 6 screws to fix the DOOR OUTER NOTE Use the Torx T1...

Page 12: ...and SIDE PANEL 1 Open the door about 45 Warning Be sure to remove the power plug before servicing Warning Do not do this work without safety gloves It may cause injury from sharp edges 2 Insert a pin to fix the door spring Caution Make sure to use a strong enough pin to endure the spring force 3 Remove the 2 screws at each side Total 4 pcs fixing DOOR INNER Caution Be careful not to dent the DOOR ...

Page 13: ...e injury from sharp edges DOOR HINGE left DOOR HINGE right 5 Remove the ASSY HINGE from the DOOR SPRING Warning Do not do this work without safety gloves It may cause injury from sharp edges Warning Be careful not to pop out the spring during disassembly It may cause serious injury NOTE DOOR HINGE will be serviced with DOOR INNER together by DOOR INNER assembly SVC ASSY INNER DOOR ...

Page 14: ... to use a strong enough pin to endure the spring force Warning Be careful not to pop out the spring It may cause serious injury 2 Hang the DOOR HINGE to the hole of the spring Warning Do not do this work without safety gloves It may cause injury from sharp edges 3 Assemble the stopper carefully Warning Do not do this work without safety gloves It may cause injury from sharp edges ...

Page 15: ...DOOR HINGE DW60A60 IB 4 Fasten the 2 screws at each side Total 4 pcs to fix DOOR INNER Caution Be careful not to dent the DOOR INNER during assembly 5 Remove the pin NOTE After servicing DOOR INNER assembly assemble WIRE HARNESS DOOR OUTER CONTROL PANEL and SIDE PANEL ...

Page 16: ...PE DOOR from the DOOR HINGE left right with the DOOR closed Warning Be sure to remove the power plug before servicing Caution Pay attention to DOOR drop after removing the rope It may cause injury 2 Remove HOLDER HINGE from the DOOR HINGE Caution Be careful to avoid injury from the DOOR drop without the HOLDER ROPE DOOR NOTE Rotate the HOLDER HINGE to release from hook ASSEMBLY Reassembly is the r...

Page 17: ... after removed the seal It may cause injury from sharp edges Insert to Bracket seal Tub Seal tip Seal tip faces to inside ASSEMBLY 1 Put some water on new SEAL TUB PACKING to assemble it easily Fold the SEAL TUB PACKING in half with the tip of the seal facing inward Caution Pay attention to the direction of seal If it is assembled in reverse it may cause leakage of steam or water Center About 20 c...

Page 18: ... 3 4 cm 3 Put Seal in the left right side of the bottom NOTE The folded seal is about 3 4 cm long 4 Press the seal from the top corner toward remaining side Caution Pay attention to assemble not to deform the seal tip at the corner If the gap is opened it may cause steam leakage ...

Page 19: ...e dishwasher s door and remove the ROTOR LOWER 2 Turn the COARSE FILTER counter clockwise to unlock the filter assembly 3 Remove the 2 screws to take off ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs 4 Release the hooks from tub holders Warning Do not do this work without safety gloves It may cause injury from sharp edges Caution Make sure to reassemble to the correct location There re risks of leakag...

Page 20: ...n to assemble the HOLDER ROTOR LOWER correctly There re risks of leakage or poor performance when it s misassembled 2 Assemble the ASSY DUCT NOZZLE to hooks and on the HOLDER ROTOR LOWER Warning Do not do this work without safety gloves It may cause injury from sharp edges Caution Make sure to reassemble to the correct location There re risks of leakage or poor performance when it s misassembled ...

Page 21: ...sassembly and Reassembly _ 21 Part Figure Description ROTOR LOWER ASSY DUCT NOZZLE 3 Fasten 2 screws to fit the ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs 4 Fit the ROTOR LOWER onto the HOLDER ROTOR LOWER ...

Page 22: ...ake off the BASKET MIDDLE 2 Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE Caution Be careful not to break the hooks ASSEMBLY 1 Reassembly is the reverse order of disassembly long short long short NOTE To disassemble the ROTOR MIDDLE only loosen the HOLDER ROTOR MIDDLE in a counter clockwise direction NOTE Make sure to fit the hook to the correct location of ROTOR MIDDLE ...

Page 23: ...OARSE FILTER counter clockwise to unlock the filter assembly 2 Separate the filters by releasing hooks Warning Do not do this work without safety gloves It may cause injury from sharp edges NOTE Make sure to the direction of the MICRO FILTER when reassemble filters Hooks must face upward Coarse filter Fine filter Micro filter ASSEMBLY Reassembly is the reverse order of disassembly Caution Make sur...

Page 24: ...ASKET MIDDLE NOTE Please refer to the section of ASSY ROTOR MIDDLE for disassembly of rotor middle ASSY BRACKET ADJUSTER ASSYAdjuster 2 Release the 4 hooks of the ASSY ADJUSTER at each side to release them from the BASKET MIDDLE ASSY BRACKET ADJUSTER L R DD82 01896A DD82 01897A ASSY Adjuster L R DD82 01958A DD82 01959A Warning Do not do this work without safety gloves It may cause injury from shar...

Page 25: ...s work without safety gloves It may cause injury from sharp edges CAUTION Be careful not to break the hooks WIRE FOLDING HOLDER TINE UP 4 Release the 2 HOLDER TINE UP hooks and separate the WIRE FOLDING from the BASKET MIDDLE WARNING Do not do this work without safety gloves It may cause injury from sharp edges CAUTION Be careful not to break the hooks ...

Page 26: ... It may cause injury from sharp edges CAUTION Be careful not to break the hooks 1 2 HOLDER GUIDE TINE UP WIRE GUIDE TINE 7 Release the hook of the HOLDER GUIDE TINE UP to separate the WIRE GUIDE TINE from the BASKET MIDDLE WARNING Do not do this work without safety gloves It may cause injury from sharp edges CAUTION Be careful not to break the hooks ASSEMBLY Reassembly is the reverse order of disa...

Page 27: ...he BASKET LOWER 2 Remove the HANDLE BASKET by lifting the 2 RIB 3 Release hooks to remove the ROLLER BASKET Warning Do not do this work without safety gloves It may cause injury from sharp edges Wire tine Holder tine low Holder wire L R 4 Release the hook to remove the HOLDER WIRE L R and HOLDER TINE LOW and separate the WIRE TINE ASSEMBLY 1 Reassembly is the reverse order of disassembly ...

Page 28: ...SY ROLLER 3RD fixed to the WIRE FRAME 3RD and separate it 3 Remove the HANDLE BASKET by lifting the 2 RIB Warning Do not do this work without safety gloves It may cause injury from sharp edges Caution Be careful not to break the hooks ASSEMBLY 1 Assemble the BASKET 3RD with the ASSY ROLLER 3RD and the HANDLE BASKET together Warning Do not do this work without safety gloves It may cause injury from...

Page 29: ... the HOLDER RAIL REAR by pulling back with releasing the hook Rail Basket Left Rail Basket Right 2 Remove the RAIL BASKET Warning Do not do this work without safety gloves It may cause injury from sharp edges ASSEMBLY 1 Fit the RAIL BASKET on the ROLLER RAIL Warning Do not do this work without safety gloves It may cause injury from sharp edges Caution Make sure of the direction of the RAIL BASKET ...

Page 30: ...sassembly and Reassembly 2 13 BASKET CUTLERY Basket Cutlery DD82 01147B SVC ASSY CASE SPOON DW60A608 Part Figure Description BASKET CUTLERY DISASSEMBLY ASSEMBLY This part will be serviced by assembly part only ...

Page 31: ... and nuts are fastened correctly Check whether they are fastened with the specified torque 5 Remove foreign material Check whether any foreign material such as soil wire scraps and screws are in the dishwasher Check whether any foreign material is entering through the sump into the disposer 6 Check for water leakage Check whether there is water leakage from the hose connector door case sump drain ...

Page 32: ... Eurpoe CIS Mideast africa gspn1 samsungcsportal com Asia gspn2 samsungcsportal com North Latin America gspn3 samsungcsportal com China china samsungportal com This Service Manual is a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished under applicable International and or domestic law ...

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