SAMES KREMLIN Cyclomix Evo Instruction Manual Download Page 48 | Manualshive

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background image

48

Member of Exel group

DRT582165110

A - 2023/03

Directive

Number of

gun(s)

Type of

communication

Number of

I/O cards

Distribution of the

blocks solenoid valves

Type of flowmeters

Number of

debistats

1

EC

1G

1 gun

0

Without

communication

1

1 card

(11 products)

10100000

Module

1 & 3

GGX

2 Gear

flowmeters

0F

Aucun

débistat

2

ATEX

2G

2 guns

1

Ethernet

2

2 cards

(35 products)

10110000

Module

1,3 & 4

GGG

3 Gear

flowmeters

1F

1 débistat

2

Profinet

11100000

Module

1,2 & 3

MMX

2 Mass

flowmeters

2F

2 débistats

3

Modbus

11110000

Module

1,2,3 and 4

MMM

3 Mass

flowmeters

4

Reserved

11101000

Module

1,2,3 & 5

FFX

2 fiber optic

flowmeters

5

cc-link

11101100

Module

1,2,3,5 & 6

FFF

3 fiber optic

flowmeters

11101110

Module

1,2,3,5,6 &

7

GMX

1 Gear

flo 1

Mass

flowmeter

11101111

Module

1,2,3,5,6,7

& 8

MGX

1 Mass

flowmeter

+ 1 Gear

flowmeter

11100100

Module

1,2,3 & 6

GGM

2 Gear

flowmeters

+ 1 Mass

flowmeter

11100110

Module

1,2,3,6 & 7

GMM

1 Gear

flowmeter

+ 2 Mass

flowmeters

11100111

Module

1,2,3,6,7

& 8

GMG

1 Gear

flowmeter

+1 Mass

flowmeter

+1 Gear

flowmeter

11111000

4 first

modules

& 5

MGM

1 Mass

flowmeter

+1 Gear

flowmeter

+

1 Mass

flowmeter

11111100

4 first

modules

and 5

MMG

2 Mass

flow 1

Gear

flowmeter

11111110

First 4

modules, 5,

6 & 7

MGG

1 Mass

flo2

Gear

flowmeters

11111111

First 4

modules, 5,

6, 7 and 8

11110100

First 4

modules &

6

11110110

First 4

modules, 6

and 7

11110111

First 4

modules, 6,

7 & 8

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Summary of Contents for Cyclomix Evo

Page 1: ...Instruction manual DRT582165110 A 2023 03 Cyclomix Evo ...

Page 2: ...nicated or reproduced in any form nor may its contents be used or communicated without the express written permission of Sames The descriptions and characteristics contained in this document are subject to change without notice Sames 2023 Translation of the original instruction manual ...

Page 3: ...oduction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated The overall environment of the production lines is taken into account during this technical audit A brochure is available for download www sames com usa en services service contract html Maintenance c...

Page 4: ...ion of the different components 26 2 2 1 Cyclomix Evo presentation 2K configuration 28 2 2 2 Cyclomix Evo presentation 3K configuration 28 2 2 3 Presentation of the main box 29 2 2 4 Présentation of the main box 29 2 2 5 Presentation of the additional box EVO 30 2 2 6 Presentation of the additional box EVO 30 2 2 7 Presentation of the remote box 31 2 3 Presentation of the remote box 31 2 3 1 Insid...

Page 5: ...in box 101 4 2 2 Network overview 102 4 3 Additional box EVO 102 4 3 1 Implantation 102 4 3 2 Network overview 104 4 4 Remote box 105 4 4 1 Implantation 105 4 4 2 Network overview 105 4 4 3 Installation of boxes 106 5 Start up 107 5 1 Tools 107 5 2 Installation 108 5 2 1 Configuration of the product part in and out of the cabin 108 5 2 2 Install the feet when unpacking the Cyclomix Evo with frame ...

Page 6: ...131 5 3 Shutdown and start up procedures 131 5 3 1 Installation stop 131 5 3 2 Switching off 131 5 3 3 Restart after power outage 131 5 4 Specific settings 131 6 Maintenance 132 6 1 Maintenance summary table 133 6 1 1 Maintenance video 134 6 1 2 Additional maintenance 134 6 2 Preventive Maintenance Plan PMP 582165110 135 6 2 1 Pressure relief procedure 135 6 3 Servicing 136 6 4 Replacement 137 6 4...

Page 7: ...eference of the device and the important information for the use of the device air pressure electrical power This equipment has been designed in accordance with ATEX Directive 2014 34 EU and is intended for use in use in area 1 This equipment therefore complies with the following provisions ATEX Directive 2014 34 EU II 2 G group II category 2 gas The EU Declaration of Conformity and the UKCA Decla...

Page 8: ...ormity to European standards ia Gb ia Intrinsic safety Gb Equipment protection level area 1 gas IIB IIB Reference gas for equipment qualification UKCA UKCA UK Conformity Assessment Marking required for certain products placed on the market in Great Britain England Wales Scotland from January 2021 Type Model of the box Ref Reference specific to the equipment manufacturer Série Serial Number given b...

Page 9: ...oducts placed on the market in Great Britain England Wales Scotland from January 2021 Type Model of the box Ref Reference specific to the equipment manufacturer Série Serial Number given by SAMES The first 2 digits indicate the year of manufacture Voltage Voltage of the Cyclomix Evo P air Maximum air pressure Phase Single phase Frequency 50 60Hz Mains frequency Amperage Maximum current consumption...

Page 10: ...uropean standards ia Gb ia Intrinsic safety Gb Equipment protection level zone 1 gas IIB IIB Reference gas for equipment qualification UKCA UKCA UK Conformity Assessment Marking required for certain products placed on the market in Great Britain England Wales Scotland from January 2021 Type Model of the box Ref Reference specific to the equipment manufacturer Série Serial Number given by SAMES The...

Page 11: ...rtain products placed on the market in Great Britain England Wales Scotland from January 2021 Type Model of the box Ref Reference specific to the equipment manufacturer Série Serial Number given by SAMES The first 2 digits indicate the year of manufacture Voltage Voltage of the Cyclomix Evo P air Maximum air pressure Phase Single phase Frequency 50 60Hz Mains frequency Amperage Maximum current con...

Page 12: ...B Reference gas for equipment qualification UKCA UKCA UK Conformity Assessment Marking required for certain products placed on the market in Great Britain England Wales Scotland from January 2021 Type Model of the box Ref Reference specific to the equipment manufacturer Série Serial Number given by SAMES The first 2 digits indicate the year of manufacture Voltage Voltage of the Cyclomix Evo P air ...

Page 13: ... 30 UE Electromagnetic Compatibility 2012 19 UE waste electrical and electronic equipment WEEE 2008 No 1597 The Supply of Machinery Safety Regulations 2008 2016 No 1107 The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 2016 EN ISO 80079 36 2016 EN ISO 80079 37 2016 EN 1127 1 2019 2016 No 1091 The Electromagnetic Compatibility Regulations 2016 20...

Page 14: ...Evo stops the equipment concerned Each fault is indicated on the screen After each fault the operator must reset the installation and acknowledge the fault Gain Parameter defined in the recipe parameters It is used to define the opening frequency of the injection valves for products B and C The higher this value the faster the opening frequency This value can be between 1 and 3000 For information ...

Page 15: ...ability Danger Corrosive products Danger Toxic materials Danger Harmful products Prohibition Wearing a Pacemaker Obligation to wear protection auditory Obligation to wear a visor of protection Obligation protection of the respiratory tract Obligation Port de chaussures de sécurité Obligation Wearing of safety shoes Obligation Wearing of gloves Obligation Wearing a safety helmet Obligation to wear ...

Page 16: ... Personnel using this equipment must be trained in its use The shop manager must ensure that the operators have fully understood all the instructions and safety rules for this equipment and the other components and accessories of the installation Only authorized personnel will be allowed to perform production and maintenance operations on the equipment Personal Protective Equipment PPE Workstation...

Page 17: ...implementation The owner must ensure compliance with applicable laws Qualified personnel must be familiar with the product safety data sheets that they will be required to use in the operation of the Cyclomix Evo Operation of the equipment The manufacturer cannot be held responsible in case Personal injuries Of breakdowns Damage to equipment resulting from destruction Total or partial concealment ...

Page 18: ... Sames will not be held responsible The poor compatibility of the materials in contact Inherent risks to personnel and the environment Wear and tear maladjustments malfunctions of equipment or installations as well as the qualities of the finished product Therefore The user must identify and prevent potential dangers inherent to the products used such as toxic vapors fires or explosions The user s...

Page 19: ...This equipment may be dangerous if not used disassembled and reassembled in accordance with therulesspecifiedin this manual and any applicableEuropeanStandardor nationalsafety regulations The correct operation of the equipment is guaranteed only with the use of original spare parts distributed by Sames In order to ensure optimum assembly spare parts should be stored at a temperature close to their...

Page 20: ...eaning operations Fragile parts of the installation especially the hoses must be protected from mechanical or thermal damage during production or maintenance The waste related to the operations or the dismantling of the equipment will have to be treated according to the laws in force The noise level of our equipment is limited to the maximum Depending on the operating conditions the sound pressure...

Page 21: ... the gun All connections must be tight and in good condition Pump Connect the equipment to a grounded outlet Use the connection provided on the pump Do not use any product or solvent that is not compatible with the pump materials Use the appropriate solvent for the product to be sprayed to ensure the longevity of the equipment Gun Never wipe the tip of the nozzle with your fingers Any intervention...

Page 22: ...or control of the area and the Cyclomix Evo by an authorized person Use of products that are chemically incompatible with the materials used in the construction of the Cyclomix Evo The operator of the Cyclomix Evo must control the chemical compatibility of the products used Use of products whose characteristics e g ignition temperature are not compatible with the identification of the Cyclomix Evo...

Page 23: ...vo from further damage Use the packing slip to verify the completeness of the delivery 1 6 5 Storage Our equipment must be stored in its original packaging In the event of prolonged storage it is advisable to carry out preventive maintenance on all lubricants before commissioning Storage before installation Ambient storage temperature 0 50 C Protect the unit from dust water runoff moisture vibrati...

Page 24: ...replacement of the material in its entirety or the partial replacement of the defective component Sames will only cover the cost of the parts needed to replace the defective equipment No warranty will be given by Sames For defects and deterioration resulting from abnormal storage and or conservation conditions at the client s premises or for maintenance or use of the Equipment that does not comply...

Page 25: ...configurable modular and scalable The Cyclomix Evo can integrate from the installation or during its life cycle equipment such as Product regulators Flushing boxes for manual gun Management of a 3rd component Waste sorting management 2 1 2 How to use the Cyclomix Evo The Cyclomix Evo has been developed to be easy to use For this reason it is possible to configure it according to 2 modes The Cyclom...

Page 26: ...terials or for applications that require more complex mixtures The addition of the 3rd component allows the required viscosity to be adjusted according to the application technology Cyclomix Evo main box The function of a control box for a 2K or 3K dosing system is to control the 2K or 3K pro duct stage to provide the essential functions for dosing and mixing the various compo nents It can also in...

Page 27: ...ssure of the gun air pressure of the spray gun The box also allows the spray air to be cut off during the priming and flushing phases Flushbox gun The gun flushing box has the following function substitute the operator during the priming regeneration or gun flushing phases used with the 2K and 3K dosing systems Component Function ...

Page 28: ...lators 2K injection block assembly Flowmeter assembly 2 gun block management Color changer module T filter 0 6 Bar Regulator Assembly Manometer assembly Spray air control module Mass flowmeter assembly Static mixer T filter Pressure gauge Airmix regulator assembly Color changer module Support plate 2 gun management Pressure assembly 3K injection block assembly Flowmeter assembly ...

Page 29: ...ox 2 2 3 1 Exterior of the box 2 2 4 Présentation of the main box 2 2 4 1 Inside the box 2 POSITION SWITCH 8 EV BLOCK ASSEMBLY WITH T FITTING 8 EV BLOCK ASSEMBLY WITH ANGLE FITTING 24V INTERFACE RELAY 2 5 MM TERMINAL BLOCK TRAVERSE JUNCTION BLOCK ZDK 1 5 MM TERMINAL BLOC ASSEMBLY ...

Page 30: ...Exterior of the box 2 2 6 Presentation of the additional box EVO 2 2 6 1 Inside the box CORDON CABLE CABLE GLAND LOCK SET X3 PROPORTIONNALS VALVES DIOB CARD SET SET OF SQUARE DIOB CARD 8 EV BLOCK ASSEMBLY WITH L FITTING AND RJ45 CABLE LG 5M SET X6 INTRINSEQUES BARRIERS COMMUNICATION TERMINAL BLOCK SET ...

Page 31: ... Exel group DRT582165110 A 2023 03 2 2 7 Presentation of the remote box 2 2 7 1 Exterior of the box 2 3 Presentation of the remote box 2 3 1 Inside the box CABLE GLAND TERMINAL BLOCKS NIOB CARD KIT WITH CABLE CARD ...

Page 32: ...chip is running If it is not ON check that the boot jumper are in place See7 2 red LED When ON it signals that the board is powered If it is not ON check that the board is powered 3 green LED When ON it means that the bridge is on 3 green LED blinking When the LED flashes this indicates an error on the bridge The user should try to restart the bus in the maintenance menu or restart the machine com...

Page 33: ...set to OFF and reboot the cabinet Description 1 Connector to robot board 2 Boot jumpers 3 7 screen jumpers 4 Ethernet connector to deported screen 5 NIOB connector 6 Ethernet connector to daughter boards on Port 0 on the right 7 EtherCAT switches 8 Power connector 24V 9 Screen cables connector 10 USB connector used for machine software update and data exportation LED status Description 10 7 1 2 8 ...

Page 34: ...34 Member of Exel group DRT582165110 A 2023 03 Screen jumpers visualization Position of the display cables and Ethernet cables Boot jumpers 6 9 ...

Page 35: ... program is running It blinks when 3 times slowly during the board boot It blinks fast during the board identification See Identify in Maintenance on CCB 2 LED RUN green This LED indicates the state of the EtherCAT chip When ON it signals that the chip is operational to run 2 LED RDY orange When ON whether it blinks or flashes or is on it signals that the EtherCAT chip is not running User should c...

Page 36: ...n or application error has occurred LED status Description Indicator states Slave state Description Off Initialization The device is in the INIT state Blinking Pre operational The device is in pre operational state Single flash Safe operational The device is in state SAFE OPERATIONAL ON Opérational The device is in state OPERATIONAL Flikering Initialization or bootstrap The device is booting and h...

Page 37: ... group DRT582165110 A 2023 03 Position of connectors Description 1 Main chip reset button 2 EtherCAT switches 3 EtherCAT chip netx90 reset button 4 EtherCAT input port port 0 on the left 5 Power connector 24V 3 2 5 4 1 ...

Page 38: ...er select a button using the magnet It is connected to the mother board CCB via a ribbon cable LED description This board has no real status LED The LEDs indicate if an I O is powered LED status Description 24 V red The outputs are powered output will be able to give 24V OUT1 green OUT1 is driven to 24V OUT2 green OUT2 is driven to 24V OUT3 green OUT3 is driven to 24V OUT4 green OUT4 is driven to ...

Page 39: ... IN2 is driven to 24V IN3 green IN3 is driven to 24V IN4 green IN4 is driven to 24V IN5 green IN5 is driven to 24V IN6 green IN6 is driven to 24V IN7 green IN7 is driven to 24V IN8 green IN8 is driven to 24V IN9 green IN9 is driven to 24V IN10 green IN10 is driven to 24V Connectors status Description 1 Input connectors 2 Output connectors 3 Output power connectors 4 Connector to CCB LED status Des...

Page 40: ...3 2 3 2 4 Presentation of the DIOB card The DIOB Digital Input Output Board is a daughter board The DIOB card can drive up to 32 outputs and read 10 digital inputs The DIOB card is used to read data from flowmeter and control elecrovalves 1 3 4 2 ...

Page 41: ...th switches cf 2 are set to OFF and reboot the cabinet 3 red LED It shows that the board is powered 4 LED COM 0 green red This LED indicates the status of the EtherCAT network Extract from the documen tation ETGETG 1300 S R V1 1 When it is green see below When red it is that a critical communication or application error has occurred Indicator states Slave state Description Off Initialization The d...

Page 42: ...he connectors Connectors status Description 1 Main chip reset button 2 EtherCAT switches 3 EtherCAT chip netx90 reset button 4 EtherCAT input port 5 Board switches All set to OFF for the main DIOB At least one set to ON for DIOB extension board DIOB_T 5 1 2 3 4 ...

Page 43: ... group gives information about the technology it allows to define the number of components the admissible product pressure and the type of platinum The second third and fourth groups allow to define the different components base catalyst and diluent The fifth group is for injection and mixing The sixth group concerns the product regulation The seventh group concerns the management of paint circuit...

Page 44: ...material of flowmeter Typeofconnections on the color changers 01 1 product X No filter 1 ATEX gear flowmeter 1 0 07cc teeth Stainless steel 303 0 CTM Inox 303 without fitting F Pencil filter 2 NON ATEXgear flowmeter 2 0 12cc teeth 303 stainless steel 1 CTM Stain less Steel 303 1 2 JIC 303 fittings 99 99 products 3 Débitmètre engrenage ATEX 0 07cc 3 0 24cc teeth 303 stainless steel 2 CTM Inox 303 f...

Page 45: ...re Injector size B Injection valve type B Injector size C Injection valve type C Type of mixer A B Injection and mixing Mixer type A B C Number of mixer A B C 0 None 0 None 0 None 0 None 0 None 1 1 mixer 0 None 1 1 mixer 1 Not used 1 Carbide ball point PTFE gasket cartridge 1 Not used 1 Carbide ball point PTFE gasket cartridge 1 Flexible 2 2 mixers 1 Flexible 2 2 mixers 2 Not used 2 Carbide ball p...

Page 46: ...sence of temperature sensors The fifth character is reserved for a future function The sixth character indicates the type of management concerning the controllers produced if present The seventh character is used to specify whether the product board is mounted on a frame Number of circuit s Number of dump valves Reserve Reserve Atomization air casing 1 1 gun 0 None 0 0 0 None 2 2 gun management 1 ...

Page 47: ...ion of the control box is composed of 35 characters that allow the Cyclomix Evo control box to be defined manufactured and configured in its entirety The significant designation of the box is divided into 7 groups each defining a part of the box These 7 groups are preceded by a prefix EVOCTRL The first group indicates which directive the enclosure is subject to This allows to know if the enclosure...

Page 48: ... FFX 2 fiber optic flowmeters 5 cc link 11101100 Module 1 2 3 5 6 FFF 3 fiber optic flowmeters 11101110 Module 1 2 3 5 6 7 GMX 1 Gear flowmeter 1 Mass flowmeter 11101111 Module 1 2 3 5 6 7 8 MGX 1 Mass flowmeter 1 Gear flowmeter 11100100 Module 1 2 3 6 GGM 2 Gear flowmeters 1 Mass flowmeter 11100110 Module 1 2 3 6 7 GMM 1 Gear flowmeter 2 Mass flowmeters 11100111 Module 1 2 3 6 7 8 GMG 1 Gear flow...

Page 49: ...r changers flowmeters and injection blocks are made of 303 stainless steel 2KPH 2K PH Cyclomix Evo 2 components with color changers and flow meters on side A are made of 303 stainless steel and side B of 316 stainless steel 2KSS 2K 316 Cyclomix Evo 2 components with color changers flowmeters and injection blocks are made of 316 stainless steel 3KST 3K standard 303 Cyclomix Evo 3 components with co...

Page 50: ...aint circuits powered by the Cyclomix Evo The third group indicates the type of communication card present in the box The fourth group indicates the maximum number of products that can be managed by the box The fifth group indicates if the unit is equipped with the necessary solenoid valves for waste sorting management The sixth group indicates whether the panel allows the management of product re...

Page 51: ...nt of regulators GGX 2 Gear flowmeters 0F No debistat 2 ATEX 2G 2 guns 1 Ethernet 11P 11 products W With management of waste sorting R With management of regulators GGG 3 Gear flowmeters 1F 1 debistat 2 Profinet 19p 19 products MMX Mass flowmeters 2F 2 debistats 3 Modbus 27p 27 products MMM Gear flowmeters 4 Reserved 35p 35 products ITX 2 fiber optic flowmeters 5 cc link FFF 3 fiber optic flowmete...

Page 52: ...f screens allowing the setting of the different recipes Configuration menu a set of screens used to set up and configure the Cyclomix Evo Consumption menu set of screens allowing the display of consumption according to different criteria Fountain menu function allowing the sampling of unmixed product Maintenance menu set of screens dedicated to maintenance The icons or tabs are tactile For more de...

Page 53: ...to the user s choices Access to the Configuration mode according to the screens below Information provided Explications Language of use Equipment naming Time and date Operating site Customer name Serial number Traceability of information and identity of the equipment in the user s language These parameters must be filled in for the first start up Example s of screen s ...

Page 54: ...owing Data Choice 1 Choice 2 Pressure Bar Psi Temperature C F Volume Length cc liter mm oz gallons inches Data Choice 1 Choice 2 Length meter mm feet inches Volume cc liter oz gallons Flow rate cc min oz min Length of hose meter feet Diamètre de tuyau mm pouces Hose diameter cc Us oz Step flushing cc Us oz Flowmeter calibration cc teeth cc teeth Function batch cc Us oz Maintenance liter Us gallons...

Page 55: ...me menus Number of guns This field takes the value 1 or 2 depending on the depending on the number of guns configured The fields on the other pages concerning the second gun will be grayed out or absent as the case may be Airless By checking this box the user specifies that the box cannot receive information about an open gun either because of the presence of debistats or because of a signal from ...

Page 56: ...e priming and flushing phases Dump valve Valve positioned on the circuit upstream of the gun This valve has a larger flow diameter than the application guns which allows for an application guns which allows for faster priming or flushing Information provided Explanations Example s of screen s Volumes and dimensions Describe the different volumes in the dosing system The dimensions to be filled in ...

Page 57: ...tion of flowmeters batch test flowmeter color rise and production and a rinsing pressure during the flushing phases Control via proportional valve In order to have different pressures accor ding to the recipes it is necessary to be able to be able to control proportional valves Information provided Explanations Example s of screen s Number of error ratio before default This parameter corresponds t...

Page 58: ...n error due to the debistat detecting a gun ope ning when the gun opening while the flowme ters are not running This time is defined in seconds The user can use his hand gun to blow a part before painting it It is therefore necessary to be able to inhi bit the flow error fault during this time Information provided Explanations Example s of screen s Tolerance ratio Corresponds to the allowed error ...

Page 59: ...ock Access to the calibration of a product is done from the configuration menu in the product management pages See the Product Management segment If the calibration value is already known enter this value directly in the Flowmeter size box If not select the calibration function to open the screen allowing to carry out the calibration of the product Before performing the calibration of the product ...

Page 60: ...n phase the Cyclomix Evo will flow approximately 1000 pulses of product This means for example that with a 0 24cc flow meter the volume obtained will be 240cc This product must be delivered in a container in order to measure this volume Then after entering the actual volume flowed then the machine will calculate the exact volume corresponding to 1 pulse ...

Page 61: ...he information contained in a recipe is The name of the recipe Choosing a product A The choice of a product B The choice of a product C in the case of a 3 components mixture The B A ratio The C A ratio in the case of a 3 component mixture The gain for the injection valve B see glossary for the definition of gain The gain for injection valve C The flushing steps called production flushing Concernin...

Page 62: ...Select the number of components to be mixed 2 Enter the name of the recipe 3 Select each product 4 Enter the required pressure for each product This value will be the pressure set point when the Cyclomix Evo is equipped with proportional valves otherwise it will be given as an indication 1 Enter the ratio of each of the mixtures B A and C A in the case of a 3 component product 2 Enter the Potlife ...

Page 63: ...n time or a defined volume The air chop strategy allows to rinse with a mixture of air and solvent This mixture produces a mechanical action that improves flushing while using a minimum amount of solvent To do this it is necessary to define the time during which the Cyclomix Evo sends the solvent then the air injection time and finally the number of air solvent cycles that will be repeated It is a...

Page 64: ... after the first cleaning as described in the section The filling of the circuits from the pump to the Cyclomix Evo can be done using the Calibration function The use of the Calibration function will first fill the circuit and then calibrate the flowmeters The circuit is filled via the test socket using the priming function After ensuring that the sampling valve is closed Press the priming button ...

Page 65: ...f circuits A B or C will be carried out or not The volume of priming is automatically calculated by Cyclomix Evo on the basis of the pipe dimensions indicated in the configuration The volumes included in the different elements filter regulators flow meters mixer etc are already taken into account by the machine To these volumes will be added the volumes corresponding to the hoses between the Cyclo...

Page 66: ...ways Automatically when a new recipe is requested while a recipe is in progress Manually by pressing the Production Flushing button on the recipe selection page 2 5 7 1 Product strategy This strategy allows to circulate product from one of the color changers It is possible to configure this cycle to measure a volume of product or to circulate product for a defined time The different parameters to ...

Page 67: ...his step will be performed only if the gun 1 has been used during the production phase If the circuit is defined in Gun hose 2 So this step will be performed only if the gun 2 has been used during the production phase If the Cyclomix Evo is defined with 2 guns Therefore it is preferable to define a flushing step with the hose gun 1 and a flushing step with the hose gun 2 If no flushing step is set...

Page 68: ...losing and the air valve opening The equipment where the product must be evacuated Knowing that the mixture of air and solvent will create disturbances in the circuits all the cycles are defined by a time It is therefore not possible to measure the volume of solvent used during this flushing stage The tempo field is useful mainly when the product pressure is higher than the air pressure The air pr...

Page 69: ... recipe to use At the time of choosing a new recipe the Cyclomix Evo may be in different states Depending on the state in which the Cyclomix Evo is it may or may not perform a flushing Below are the different cases of color change for a configuration with 2 products A and B the principle remains the same for a configuration with 3 products A B and C État de la Cyclomix Evo status Features new reci...

Page 70: ...cessary to take the different products separately in order to mix them at the time of the touch up The Batch function can be accessed directly from the main menu After selecting the Batch mode select the recipe from which you wish to take the products Before sampling the products it is necessary to fill the circuits with each product On the other hand before leaving the calibration it will be nece...

Page 71: ... products the respective volumes of each component are displayed on the screen Check that the volumes obtained are equivalent to the volumes displayed by the machine and if this is not the case then it is necessary to recalibrate the flow meter s concerned 2 5 11 Manage users The Cyclomix Evo allows for the management of several users and it is possible to grant only the desired rights to each one...

Page 72: ...gement pages or return to the main menu where he or she can access the various menus of the Cyclomix Evo 2 5 11 2 Create a user Only an administrator can create a user A user is created using the icon on the User List screen A first screen is displayed allowing you to fill in the main information such as the name of the user and the profile of the user administrator or personalized Then the 2 foll...

Page 73: ...ns of the smartphone application If the boxes are not checked then it means that the user will not have access to them In particular it is possible to grant or not the right for a user to perform abypass during the priming or flushing phases It is also possible to allow a user to visualize the consumptions but without allowing the reset of the different volumes 2 5 11 3 Modify or delete a user Jus...

Page 74: ... on the left of the screen allow you to navigate between the different products 2 5 12 1 Different consumption display modes The Cyclomix Evo allows the display of consumption by recipe by product or by batch number or production order You can switch from one mode to the otherusing the icons located on the top left of the screen Visual Explanation This icon gives access to the consumption per prod...

Page 75: ... Exploiting the Production screens 2 5 13 1 Putting a recipe into production The production of a recipe is very intuitive and is done very quickly from the touch screen Then it is necessary to select the desired recipe by pressing the corresponding button ...

Page 76: ...priming phase The priming screen displays a certain amount of information that allows you to follow the evolution of this phase Once the priming is completed the Cyclomix Evo goes directly to the production phase Reference points Designation 1 Indicates the name of the current recipe 2 Bar graph indicating the evolution of the priming 3 Indicates the ratio requested in the recipe with the actual r...

Page 77: ... hose between the mixer and the gun in the case of a 1 gun configuration and to the volume of the hose between the 2 gun management block and the gun in the case of a 2 gun configuration En sélectionnant la clef située à côté de la case volume on peut alors choisir le mode d activation de la fonction This can be done either from the HMI or via a box connected to a digital input or via the remote b...

Page 78: ...tion for example in order to adjust the gloss level of the paint that it is necessary to slightly correct the mixing ratio To do this simply press the ratio for 2 seconds to enter a new screen allowing you to adjust the percentage of catalyst For security reasons it is not possible to change this percentage by more than 10 This new target ratio will only be taken into account during the current pr...

Page 79: ...ity on the painted parts It is possible to indicate a batch number or production order which will then be recorded in the Excel file of production follow up It is thus possible to know the volume of paint applied on this batch number if an alarm has occurred during the application To enter a batch number Select the Lot number button and a keyboard will appear allowing you to write the lot number w...

Page 80: ...80 Member of Exel group DRT582165110 A 2023 03 2 6 Mobile application The H M I system is also deployed in mobile application mode ...

Page 81: ...cipes 250 Ratio 100 1 to 1 2 1 to 200 Flow rate 30cc to 7000cc Maximum pressure 240b Viscosity 20 3 000 mPas depending on flow meter Number of circuit Up to 2 Number of quick drain valves Up to 2 Smartphone application Android IOS Communication 4 0 OPCua Commande déportée Touch screen or magnetic control Remote control Ethernet Modbus Profinet CC link Management of users Operator maintenance distr...

Page 82: ...82 Member of Exel group DRT582165110 A 2023 03 3 2 Dimensions cm 3 2 1 Dimensions Cyclomix Evo ...

Page 83: ...83 Member of Exel group DRT582165110 A 2023 03 3 2 2 Main box dimensions ...

Page 84: ...84 Member of Exel group DRT582165110 A 2023 03 3 2 3 Additional box Evo dimensions 3 2 4 Remote box dimensions ...

Page 85: ...ay and control the Cyclomix Evo via a network link Description In auto mode network a PLC manages the display of data and or the control of data from the Cyclomix Evo It communicates with the Cyclomix Evo using the network communication module added on the CPU CCB This SAMES specific communication module exists in different protocols Ethernet IP Profinet Modbus CC Link Installation Synoptic CCB HM...

Page 86: ...ablished Red Duplication of IP address fatal error Red flashing One or more connections have been interrupted CIP class 1 or 3 Network status port 2 yellow 4B Network status port 2 green 4A Network status port 1 yellow 3B Network status port 1 green 3A Module status red 2B Module status green 2A Module status red 1B Module status green 1A Network status red 1B Network status green 1A Module status...

Page 87: ...uration tools when setting up the network configuration with instance ID for PLC input 100 and instance ID for PLC output 150 This configuration file can be downloaded from www sames com LED status Description Off No power Green Controlled by a working scanner and if CIP Sync is enabled the time is synchronized with a Grand master clock Green flashing Not configured Scanner in standby state or if ...

Page 88: ...us port 2 green 4A Network status port 1 yellow 3B Network status port 1 green 3A Module status red 2B Module status green 2A Network status red 1B Network status green 1A Network status red 1B Network status green 1A État du module red 2B Module status green 2A Network status port 1 yellow 3B Network status port 1 green 3A Network status port 2 yellow 4B Network status port 2 green 4A ...

Page 89: ... station name The name of the station is not defined Red 2 flashes Error in the IP address IP address is not defined Red 3 flashes Configuration error Expected identification differs from actual identification LED status Description Comments Off Not initialized No power supply OR Module in SETUP or NW_INIT state Green Normal operation The module has left the NW_INIT state Green 1 flash Diagnostic ...

Page 90: ...e in PROFINET These parameters can be set on page 17 of the Configuration menu on the Cyclomix Evo On PROFINET the characteristics of a device are stored in an XML data file This file called GSD is used by the PROFINET engineering tools when setting up the network configuration This configuration file can be downloaded from www sames com Profinet ...

Page 91: ...tion in the network shutdown state no power Green Participant normal operation Red Major fault FATAL error Not used Not used Not used Not used Module status red 2B Operating LED Module status green 2A Operating LED network status red 1B Error LED Network status red 1B Network status green 1A Module status red 2B Module status green 2A Not used Not used Not used Not used ...

Page 92: ...ned on page 17 of the Configuration menu on the Cyclomix Evo Only words are used for processing data but the last 16 bits of the bit field are used to exchange flags 4 1 to start the network Each CC Link device is associated with a CC Link family system profile CSP file which contains a description of the device and its functions This configuration file can be downloaded from www sames com LED sta...

Page 93: ...AL ERROR Red flashing Connection time exceeded No Modbus has been received within the configured time Process active timeout configured Network status port 2 yellow 4B Network status port 2 green 4A Network status port 1 yellow 3B Network status port 1 green 3A Module status red 2B Module status green 2A Network status red 1B Network status green 1A Network status red 1B Network status green 1A Mo...

Page 94: ...n Normal operation Red Major fault including Anybus exception FATAL Red flashing Minor defect Alternance rouge vert Firmware update from the current file system LED status Description Off No link no activity Green Link 100 Mbit s established Green flashing Activity 100 Mbit s Yellow Link 10 Mbit s established Yellow flashing Activity 10 Mbit s ModBus ...

Page 95: ...y Normal operation if high for initial set ting at the rising edge of the PLC Ini tial Data Processing complete Flag in runtime if there is no Error Status nor Error reset request nor Initial Data Setting Request Le Cyclomix Evo takes into account the data from PLC 11 Reserved 10 Error Status Diagnostic event exist this flag stays high until the PLC has acknowledged the event through the Error Res...

Page 96: ...to 1 to start paint optimisation on gun 1 hold 3 Gun 2 open Set the bit to 1 to indicate that gun 1 is open hold 2 Gun 1 open Set the bit to 1 to indicate that gun 1 is open hold 1 Gun 2 in use Set the bit to 1 to use the gun in production 0 Gun 1 in use Set the bit to 1 to use the gun in production PLC_Command_2 Detail of PLC command word 1 in bit 15 Reset consumption Set the bit to 1 to clear th...

Page 97: ...Ratio A B Current A B ratio ratio 100 5 Ratio A C Current A C ratio ratio 100 6 Current recipe Actual recipe number on machine 7 Potlife gunt 1 Potlife of the mix on gun 1 sec 8 9 Potlife gun 2 Potlife of the mix on gun 2 sec 10 11 A consumption Current A consumption cc 12 13 B consumption Current B consumption cc 14 15 C consumption Current C consumption cc 16 17 Faults_1 Fault_1 information see ...

Page 98: ... The machine is in idle potlife 10 Machine clean The machine is clean 9 8 7 6 5 4 3 En prime the machine is in prime 2 In auto mode The machine is in auto mode it is possible to control the machine via the network module 1 In production The machine is in production 0 Color change The machine is changing colour 1 Flag_2 Detail of status 2 information word 1 in bit 15 14 13 12 11 10 No more paint av...

Page 99: ...t with gun s flow switch 11 Path C leaking Flow rate is not null while all the machine is in IDLE 10 C path not coherent Flow rate sensor C state is not coherent with gun s flow switch 9 Flush step error Flush step not correctly defined 8 Flush step undefined for gun There are no flush step defined for the requested gun 7 Recipe error Recipe is not complete in database production com ponents 6 Sol...

Page 100: ...010 Faults_1 unsigned word 16 bits R 30012 Faults_2 unsigned word 16 bits R 30013 Ratio A C unsigned word 16 bits ratio 100 R 30014 A consumption unsigned double word 32 bits cc R 30016 B consumption unsigned double word 32 bits cc R 30018 C consumption unsigned double word 32 bits cc R 30020 A consumption saved unsigned double word 32 bits cc R 30022 B consumption saved unsigned double word 32 bi...

Page 101: ...101 Member of Exel group DRT582165110 A 2023 03 4 Schematics 4 1 Fluid schematics Not applicable 4 2 Electrical schematic 4 2 1 Main box ...

Page 102: ...102 Member of Exel group DRT582165110 A 2023 03 4 2 2 Network overview 4 3 Additional box EVO 4 3 1 Implantation ...

Page 103: ...103 Member of Exel group DRT582165110 A 2023 03 ...

Page 104: ...104 Member of Exel group DRT582165110 A 2023 03 4 3 2 Network overview ...

Page 105: ...105 Member of Exel group DRT582165110 A 2023 03 4 4 Remote box 4 4 1 Implantation 4 4 2 Network overview ...

Page 106: ...106 Member of Exel group DRT582165110 A 2023 03 4 4 3 Installation of boxes ...

Page 107: ...1 Tools Tools and accessories required The tools listed below are recommended for installation and maintenance of the equipment A cross headed screwdriver A flat screwdriver small medium large A 17 mm flat wrench An Allen key 2 5 mm 4 mm 5 mm 10 mm An O ring hook ...

Page 108: ...tion purposes only and hold harmless to Sames The exact delimitation of the zones is the express responsability of the user depending on the materials used the environment and the conditions of use The 1 m 39 37 distance can be modified if the analysis conducted by the user requires it refer to standard EN 60079 10 Item Description 1A Control panel 1B Product plate 2 Flush box 3 Pumps Accessories ...

Page 109: ...ng the Cyclomix Evo frame 2 possible positions for the box containing the frame according to the Cyclomix Evo configuration Position 1 High extension Position 2 Low extension Note As the box is heavy it is recommended that two people carry it It is advisable to empty it of its contents and to assemble the components gradually A Position 1 Position 2 2 types of content depending on the cardboard co...

Page 110: ...tion visual A opposite insert and slide to the stop the components of the foot as shown in visual B opposite Step 3 Take from the bag screws and nuts Fix by screwing and tightening the interlocking elements of the foot Step 4 Repeat this action for each leg attachment point of the frame A B ...

Page 111: ...111 Member of Exel group DRT582165110 A 2023 03 Step 5 Once the elements have been tightened 2 participants are tilted into a vertical position on a flat Cyclomix Evo floor ...

Page 112: ...or this purpose A 3 wire cable 2 phases ground of 1 5mm must be used Check beforehand that it is not damaged 5 2 4 Pneumatic connection The compressed air supply must be between 5 5 and 7 bar Higher supply pressure may result in faster deterioration of some components such as electrovalves The compressed air must be free of water oil and impurities in accordance with ISO 8573 1 2010 Class 7 5 4 Th...

Page 113: ...ot equipped with debistats AIRLESS or automatic mode then the supply will be made directly at item 3 of the picture below If the box is equipped with one or two debistats then the power supply is made directly on the connection TE 4 or 5 Item Description 1 Power supply of the box 2 Power supply to debistats 1 3 Air outlet from debistat 1 to gun 1 4 Power supply to debistats 2 5 Air outlet from deb...

Page 114: ...114 Member of Exel group DRT582165110 A 2023 03 5 2 6 Location of cable outlets in the main box 5 2 7 Location of the additional box cable outlets ...

Page 115: ...115 Member of Exel group DRT582165110 A 2023 03 5 2 8 Equipotential bonding of the main box 5 2 9 Equipotential bonding of the main box ...

Page 116: ...1 Air supply to the product plate The air connection of the product plate is necessary to supply the electrovalve of the injection valve as well as the AIRCHOP valve The air connection must therefore be made at the Y connection located on the side of the support plate as shown in the image below Ø8x10 ...

Page 117: ...air that reaches the gun The air consumption also allows the machine to know if the gun is open or closed thanks to the debistats located in the box This means that this box must be fed from the outlet of the debistats on the box and then the air supply to the gun will be from this box M1 4 NPS to the gun Ø2 7x4 Spray air control Ø8x10 ...

Page 118: ...r must be screwed in order to be in contact with the flowmeter and then it is necessary to lock the locknut in order to avoid that the sensor unscrews in time The cables are marked to facilitate the connection of each flowmeter The connector is screwed on the sensor on one side and on the other side the cable is connected to the terminal blocks located inside the box Measuring sensor Locknut Flowm...

Page 119: ...eter of component C diluent Wire 1 is connected to terminal block 3 Wire 2 is connected to terminal block 9 Wire 3 is connected to terminal block 6 ATEX version On the flowmeter side the sensors are aimed and locked thanks to the locknut The sensor must be screwed in order to be in contact with the flowmeter and then it is necessary to lock the locknut in order to avoid that the sensor unscrews in...

Page 120: ...f an electrostatic application with a water soluble product Indeed during these applications the whole plate must be electrostatically charged it is necessary to isolate completely this plate The flowmeter used is the same as for the ATEX and NON ATEX versions but the sensor will be different in this case it is a sensor where the information is transmitted via an optical fiber The sensor is screwe...

Page 121: ...the other hand to the fiber optic receiver RFO1 The cable of the flowmeter B catalyst is connected by screwing on the one hand to the FOP sensor and on the other hand to the fiber optic receiver RFO2 The cable of the flowmeter C diluent is connected by screwing on the one hand to the FOP sensor and on the other hand to the fiber optic receiver RFO3 ...

Page 122: ...122 Member of Exel group DRT582165110 A 2023 03 5 2 14 2K gun overview complete option ...

Page 123: ...123 Member of Exel group DRT582165110 A 2023 03 5 2 15 3K gun overview complete option ...

Page 124: ... card The injection valve is a pneumatic valve controlled by the solenoid valve located behind the protective cover It is therefore necessary to connect the solenoid valve electrically The cable is already connected on the solenoid side but it is necessary to connect it on the control panel side Connect the brown wire on the cable to terminal 1 low terminal of the 1226X1 terminal block Connect the...

Page 125: ...trolled via the outputs n 17 and n 18 on the DIOB 1 card and then the solenoid valves 3 and 4 of block n 3 The AIRCHOP valve is controlled via output 22 on the DIOB 1 card and then the solenoid valve 7 of block n 1 The connection between the valves and the solenoid control valves is made with a 4mm diameter pneumatic hose ...

Page 126: ...126 Member of Exel group DRT582165110 A 2023 03 Connection on the mixing block side Connection on the cabinet side Test B Test A AIRCHOP Test A Test B AIRCHOP ...

Page 127: ...y to handle more than 35 products Below is a table showing the correspondence between the output numbers declared in the configuration and the solenoid valves to which the pilot hoses are connected Control via I O DIOB 1 card Control via I O DIOB 2 card Position of the EV blocks 5 2 20 Connections of other functions Number of product output 1 2 3 4 5 6 7 8 9 10 11 EV block number Block 1 Block 2 P...

Page 128: ...o connect the 24V to contact 21 It is also necessary to connect the Trigger contact of the connector ref 110001967 on the 0v terminal block It is also possible to connect the wire corresponding to the 220V power supply phase of an electrostatic box directly to contact 24 of the relay and by connecting the phase of the main power supply of the box to contact 21 of the relay Functions Air chop Flush...

Page 129: ...nd then while checking that there is no leakage of product from the supply connections of the color changers gradually increase the pressure until the working pressure is reached Repeat the same operation of all the shades 5 2 22 2 Check the tightness of the different parts of the machine Although all components are factory tested it is possible to test the tightness of each valve via the mantenan...

Page 130: ...s between the color changer and the 2 gun block that can cause momentary pulses If the 2 gun block is tightly sealed then no product should flow out so the flowmeter indicator A should be steady white or green However if it is not sealed then fluid will come out of the gun and the A flow meter light will flash Cata circuit test Step 1 Open the injection valve Open the 2 gun block activate the 2 ou...

Page 131: ...ne 5 2 23 Compatibility hoses product pressure The user of the equipment shall ensure that the working pressure stated on the hose is equal to or less than the maximum pressure that can be delivered by the supply system Do not use hoses that have been bent and not coiled Use only hoses that are in good condition and free of injuries and wear Use only anti static grade air hose to connect the pump ...

Page 132: ...n and ensures the reliability of the installation As a reminder the performance of the equipment can only be guaranteed if a minimum of control and cleaning operations are performed on this equipment Soling and wear of the equipment depends on the operating and application conditions as well as on the production rate ...

Page 133: ... ball 2mn30s 2000 hours Once a year Reassemble the seat spring and ball 2mn30s 2000 hours Once a year Maintenance of the concerned sub assembly injection valve cartridge replacement Remove the injection valve 5mn 2000 hours Once a year Reassemble the injection valve 5mn 2000 hours Once a year Maintenance of the concerned sub assembly color changers cartridge replacement Remove the color changer Ca...

Page 134: ...ly operations are specified 6 1 2 Additional maintenance Please refer to the following documentations 582 071 110 EN 2105 COLOR CHANGERS DRT7115 E 2022 11 Nanogun Airmix GNM 6080 LR HR MR Versions DRT7105 G 2022 11 Nanogun Airspray GNM 6080 LR HR MR Versions 582163110 EN 2303 AIRMIX PRESSURE REGULATOR WITH CARTRIDGE 582106110 EN 1902 LP PILOT PRESSURE REGULATOR ...

Page 135: ...arance of each person involved the preventive maintenance plan can be divided into two distinct levels level 1 and level 2 Level 1 first level maintenance is essentially composed of visual control and cleaning operations of some elements of the equipment To limit this level only the specific tools provided with the equipment will be used This first level of maintenance is generally taken care of b...

Page 136: ...136 Member of Exel group DRT582165110 A 2023 03 6 3 Servicing These maintenance operations can be performed online Before any intervention refer to the health and safety instructions see 1 5 page 19 ...

Page 137: ... Topology change add remove Step 1 For example if the topology of the machine contained only one card DIOB here is the screen that would be visible in maintenance opposite LED status Description 1 Bus status Red when the bus is not started Green when the bus is started The machine can go to produce 2 List of the cards The list shows all the duaghter cards that are saved in the configuration After ...

Page 138: ... to restart his box At start up this is the message that should be displayed Step 3 After acknowledging this message the user will be automatically redirected to the maintenance screens opposite to configure his network Step 4 The configuration on the screen no longer corresponds to its installation To update it the user must Press the scan button a confirmation message appears Press YES ...

Page 139: ... of Exel group DRT582165110 A 2023 03 Step 5 Wait for the end of the scan Result the detected topology is displayed see below If a topology is not valid the card name will be displayed in red Example on the right ...

Page 140: ...fy the cards To do this the user selects the line of the card he wants to locate a LED will flash for 20 seconds on the selected card Step 7 If all the cards are detected the user can press the Download button a confirmation message will appear Result example of screen displayed below Step 8 At the end of the download the button will be grayed out The user can start his bus by pressing the Start b...

Page 141: ...o produce 6 4 1 4 Replace a card Step 1 Wait for the end of the scan If a card is defective it can be replaced without reconfiguring the bus At the next power up the configuration will be updated automatically However if more than one card is replaced or if the order of the cards is changed it will be necessary to reconfigure the bus ...

Page 142: ...heckthe correct operating of the flowmeter and the sensor Clean andreplace if necessary B A ratio error High limit Closing of all valves CTM Injection Gun Display of the default on the screen Validation by the user Switching to the regene ration mode and then pro duction The B A ratio maxi mum tolerance has been reached Too much B compo nent Incorrect setting of the ratio tole rance The supply pre...

Page 143: ...without letting the pro duct flow or change the Air Gun Trigger set ting Check the flowmeter Make sure the gears are turningfreely Checkthe correct operating of the sensor Repair or replace A flow trigger error Closing of all valves CTM Injection Gun Display of the default on the screen Validation by the user Swiching to regeneration mode if the machine was in production or restarting priming proc...

Page 144: ...he opera ting pressures and adjsut the pressures A solvent flow Trig ger error Closing of all valves CTM Injection Gun Display of the default on the screen Validation by the user Repeat the flushing cycle The solvent supply valve is piloted the open gun input is at 1 but the flowme ter does not send the information The circuit is blocked The solvent color changer valve is not open The flowmeter is...

Page 145: ... not piloted or defective Check the com plete circuit from the supply to the applicator Check that the output on the card is activated LED on Check the air supply to the valve Check that air is coming from the electrovalve Checkthe correct operating of the flowmeter espe cially that the gears are turning freely Check that the sensor and the sensor connector are correctly screwed Check the supply p...

Page 146: ...heck the supply pressure Check that the regulator pilot output is piloted Checkthe correct operating of the pneumatic cells Check that the regulator is piloted with air Checkthe correct operating of the regulator B solvent flow Triiger error Display of an alarm message with a banner NO Potlife monitoring time has reached the time defined in the Warning pot life parameter No circulation of the prod...

Page 147: ...njection valve being controlled in opening including a time for pressuriza tion Leakage on the A circuit or on the mixed circuit part Check the circuit injection block fit tings valve Repair and or replace the neces sary parts Check the condi tion of the valve needle Check the condi tion of the seat Check the correct operating of the valve card output at 0 presence of air in the electrical out let...

Page 148: ...148 Member of Exel group DRT582165110 A 2023 03 8 History of revision indices Created by Verified by Approved by Date By Indice Purpose of the modification and location 03 2023 A ...

Page 149: ...149 Member of Exel group DRT582165110 A 2023 03 9 Appendixes 9 1 Preventive Maintenance Plan ...

Page 150: ...X 1 9 Corps de regulateur Body Membrane air produit Air product diaphhragm Remplacement Replacement 16 67 10 2000 1 fois an X 2 Situation du matériel Arrêt Hors production Equipment status Shutdown Out of production 1 Temps moyen d intervention à titre indicatif et à ajuster par les équipes d intervention du site This average intervention time is given for information and should be adjusted by the...

Page 151: ...mplacement de la cartouche Replacement of the cartridge 16 67 10 2000 1 fois an X 2 Situation du matériel Arrêt Hors production Equipment status Shutdown Out of production 15 Equipement Equipment Changeurs de teinte Color change valves Vérification état et bon fonctionnement Checking the state and proper functioning 3 33 2 40 X 1 Situation du matériel Arrêt Hors production Equipment status Shutdow...

Page 152: ...8 33 5 40 X 2 Situation du matériel En Marche En Production Equipment status In Operation In Production 24 Equipement Equipment Régulateurs Controllers Vérifier l état de la cartouche et du pointeau et de la vanne pneumatique Changer les joints si nécessaires Check the condition of the diaphragms Check the needle seat ball assembly needle seat ball 8 33 5 2000 1 fois an X 2 Situation du matériel A...

Page 153: ...ns External appearance control of the proper functioning of the lock key contacts buttons 8 33 5 2000 1 fois an X 2 Situation du matériel Marche Equipment status On 32 COFFRET MICRO EVO Equipement Equipment Coffret Micro Evo Micro Evo box Dépoussiérage extérieur et intérieur Exterior and interior dusting 16 66 10 2000 1 fois an X 2 Avant chaque début de production Before each production start 33 C...

Page 154: ...ing and connection 8 33 5 2000 1 fois an X 2 Avant chaque début de production Before each production start 40 COFFRET DEPORTE Equipement Equipment Intérieur coffret Inside the box Contrôle de l absence de point chaud par thermographie IR Control of the absence of hot spots by IR thermography 16 66 10 4000 1 fois tous les 2 ans X 2 Situation du matériel En Marche et En fonction Equipment status On ...

Page 155: ...les and any unnecessary objects Repositioning of cables 8 33 5 2000 1 fois an X 2 Situation du matériel Marche Equipment status On 48 COFFRET ADDITIONNEL Equipement Equipment Intérieur coffret Inside the box Contrôle de la présence des schémas électriques à jour Control of the presence of updated electrical diagrams 1 66 1 2000 1 fois an X 2 Situation du matériel Marche Equipment status On 49 COFF...

Page 156: ...rité de la chaîne de mesure et l état physique des capteurs Check the elements of the automation loop The integrity of the measurement chain and the physical state of the sensors 8 33 5 4 fois an 4 times year X 1 Situation du matériel Arrêt Equipment status Off 57 SUPERVISIONS ET COMMANDES NUMERIQUES Composant Component Clé USB USB key Assurer une sauvegarde automatique doublée voire triplée Ensur...

Page 157: ... Regulator Dépoussiérer l électronique contrôler le raccordement Dust the electronics check the connection 16 66 10 1 fois an Once a year X 2 Situation du matériel Arrêt Equipment status Off 63 DALLE LEXAN TACTILE Composant Component Dalle Lexan tactile Touch sensitive Lexan panel Tester la tactilité de l écran IHM Test the tactility of the HMI screen 8 33 5 2 fois an Twice a year X 1 Situation du...

Page 158: ...150 Member of Exel group DRT582165110 A 2023 03 9 2 EU declaration of conformity and UKCA declaration ...

Page 159: ...c amplifier sensor BVS 17 ATEX E 041 Each individual electrical component used in zone 1 is in conformity with the 2014 34 UE directive Their combined presence in the assembly hasnothighlighted any additional risks that would necessitate a comprehensive assesment of this type of machinery 7 Harmonised standards EN ISO 80079 36 2016 EN ISO 80079 37 2016 EN 1127 1 2019 8 Conformity assessment proced...

Page 160: ... a una solicitud motivada de las autoridades nacionales la información pertinente sobre la cuasi máquina en la forma más adecuada Esta declaración de incorporación de la cuasi máquina y la presente declaración de conformidad se emiten bajo la única responsabilidad del fabricante Questa quasi macchina non deve essere messa in servizio prima che la macchina finale in cui sarà incorporata sia stata d...

Page 161: ...ery is also in conformity with the provisions of 2014 30 UE Electromagnetic Compatibility Directive 2014 35 UE Low Voltage Directive 2012 19 UE Waste Electrical and Electronic Equipment WEEE 6 Notified body INERIS 0080 60550 Verneuil en Halatte France INERIS EQEN 7 This partly completed machinery must not be put into service until the final machinery in which it is to be incorporated has been decl...

Page 162: ...one di conformità sono rilasciate sotto la sola responsabilità del fabbricante Esta quase máquina não deve ser posta em serviço até que a máquina final na qual vai ser incorporada tenha sido declarada em conformidade com a Directiva 2006 42 CE sobre máquinas A SAMES está autorizada a compilar a documentação técnica A SAMES compromete se a transmitir em resposta a um pedido fundamentado das autorid...

Page 163: ... 11 ATEX 0129 Fiber optic amplifier sensor BVS 17 ATEX E 041 Each individual electrical component used in zone 1 is in conformity with the 2016 No 1107 directive Their combined presence in the assembly has not highlighted any ad ditional risks that would necessitate a comprehensive assesment of this type of machinery 7 Designated standards EN ISO 80079 36 2016 EN ISO 80079 37 2016 EN 1127 1 2019 8...

Page 164: ...a sotto la sola responsabilità del fabbricante della quasi macchina e la presente dichiarazione di conformità sono rilasciati sotto l esclusiva responsabilità del fabbricante Esta maquinaria parcialmente concluída não deve ser posta em serviço até que a máquina final na qual vai ser incorporada tenha sido declarada em conformidade com o Regulamento de Fornecimento de Máquinas Segurança de 2008 A S...

Page 165: ...partly completed machinery is also in conformity with the provisions of 2016 No 1091 The Electromagnetic Compatibility Regulations 2016 2016 No 1101 Low Voltage Directive 2013 No 3113 Waste Electric and Electronic Equipment WEEE Regulations 2013 6 Approved body Approved Bodies INERIS 0080 60550 Verneuil en Halatte France no INERIS CERN 036593 21CLM 25031 Ellesmere Port United Kingdom CML n 7 This ...

Page 166: ...bilidade do fabricante de máquinas parcialmente concluídas e esta declaração de conformidade são emitidas sob a exclusiva responsabilidade do fabricante Ta maszyna nieukończona nie może zostać oddana do użytku do czasu gdy maszyna końcowa do której ma zostać wbudowana zostanie uznana za zgodną z przepisami Supply of Machinery Safety Regulations 2008 SAMES KREMLIN ma prawo do sporządzenia dokumenta...

Page 167: ...151 Member of Exel group DRT582165110 A 2023 03 ...

Page 168: ...152 Member of Exel group DRT582165110 A 2023 03 ...

Page 169: ...botic applicators pumps and dosing machines We offer solutions at the cutting edge of technological innovation serving industrial efficiency for the most challenging customers and environmentally friendly Sames bonds protects and beautifies all materials More than a supplier Sames is the partner of your performance We Simply Apply the Most Efficient Solutions Headquarter 13 Chemin de Malacher CS70...

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