SAMCHULLY SH Instruction Manual Download Page 40

40

Rotary Cylinder

9-3 Mounting

9-3 설 치

9-3 安 装

Mount the sensor ring to the cylinder 
piston rod, and insert the sheet pack-
ing between the coolant collector main 
body and the sleeve body. Mount the 
coolant collector to the cylinder rear.
To smoothly collect the coolant 
flowing into the coolant collector, 
we recommend to make the piping 
adequately inclined so the coolant 
is not stagnant inside the hose. It is 
recommended to use transparent vinyl 
hose for checking flow condition.
(inside dia. 32mm, Fig.16)

실린더 피스톤 로드에 감지판을 부착하
고, 쿨런트 콜렉터 본체와 실린더 후단의 
슬리브바디 사이에 시트 패킹을 삽입하
고, 쿨런트콜렉터를 실린더 후단에 부착
합니다. 쿨런트콜렉터에 흘러드는 절삭
유를 부드럽게 회수하도록 적당한 경사
를 배관할 때 주고 절삭유가 호스내에 정
체하지 않도록 해주십시오.
절삭유의 흐름상태를 확인하기 위하여 
투명한 비닐호스를 사용하는 것이 좋습
니다. (내경 32mm, Fig.16) 

在气缸的活塞杆上安装感应面银, 在
冷却液回收设备机体与气缸后综的套
管体之间插入座里。在气缸后端安装
冷却 液回收设备。为了顺畅地回收
流入冷却液回收设备的切割油. 应使
配管适当地倾斜. 并注意使切割油不
停滞在软管 内部。
为了确认切割油的流经情况。建议
使用透明的塑料软管。(内径32mm, 
Fig.16)

!

CAUTION

주 의

!

CAUTION

注 意

!

CAUTION

Fig.16

若切割油从冷却液回收设备中溢出。
切割油会混进套管体。为了使切割油
不残留在冷却液回收设备内。应除 
去金属格板上面的金属屑。
松开软管接头的安装規桂时。只要把
软管接头大约往左旋转15度, 就很
容易松开。

If coolant flows over from the coolant 
collector, it flows over to the sleeve 
body side. Therefore, clean the metal 
screen frequently so that coolant does 
not collect. Be careful not to clog the 
metal screen with swarf.When loosen-
ing mounting bolts and turning the 
hose nipple by about 15

°

 to left, the 

hose nipple is removed.

절삭유가 쿨런트 콜렉터로부터 넘치는 
경우 슬리브 바디로 절삭유가 혼입됩니
다. 절삭유가 쿨런트 콜렉터 내에 잔류
하지 않도록 거름판위의 칩을 제거해 주
십시오. 호스 니플 부착 볼트를 풀 때 호
스니플을 약 15도 좌로 돌리면 간단하게 
풀 수 있습니다.

피스톤 로드

슬리브 바디

절삭유

쿨런트 콜렉터 바디

시트패킹

드레인 포트

유압 유니트

절삭유 드레인

Piston rod

Sleeve body

Cutting Oil

Coolant collector body

Seet packing

Drain port

To the hydraulic unit

To the tank of cutting oil

活塞杆

袖长体

切削油

冷却集电极体

薛先生包装

泄油口

到液压单元

到槽的切削油

Summary of Contents for SH

Page 1: ...raulic Cylinder Instruction Manual SH SHL IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the cylinder Please keep this manual by your side for answers to any...

Page 2: ......

Page 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Page 4: ...4 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 5: ...3 3 Cylinder mounting 16 3 4 Torque spec for cylinder mounting bolts 19 3 5 Drain port 20 3 6 Oil Pressure circuit diagram 21 3 7 Setting up the control valve hydraulic unit and piping 23 3 8 Hydrauli...

Page 6: ...6 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 7: ...e during spindle rotation Provide the cover the periphery of cylinder Secure the mounting bolts Danger by catching operator in a machine Danger by discharge of clamped workpiece during spindle rotatio...

Page 8: ...Gripped workpiece may discharge by lighting or interruption Set work to correct gripping position o Install the cylinder with the piston in its forward position Danger by discharge of clamped workpiec...

Page 9: ...use loss of force which may cause in the workpiece to be thrown from the chuck Improper lifting can lead to damage or injury Debris in the oil may result in pressure loss and cause the workpiece to be...

Page 10: ...nt thermal expansion off SH SH SHL Standard type Long stroke type SH 130 46 Nominal Through Hole Diameter Nominal inner diameter of cylinder 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and ope...

Page 11: ...11 Instruction Manual Fig 1 Sleeve Body Sleeve Stopper Rotary Valve Fixed ass y Rotating ass y Relief Valve Piston Cylinder Body...

Page 12: ...asurement methods Make sure to fastening the set screw on the adapter to prevent loosening Fig 2 Fig 3 Fig 2 Fig 3 Fig 2 Fig 3 Run out measurement of cylinder 3 Mounting 3 3 3 1 Manufacturing and inst...

Page 13: ...100 190 5 25 6 M10 12 M12 SH 21010 200 125 225 5 30 6 M12 12 M12 SH 25011 230 140 275 6 46 6 M12 12 M16 SHL 17068 160 85 190 5 25 6 M10 12 M10 SHL 18077 160 95 190 5 25 6 M10 12 M10 SHL 25011 230 140...

Page 14: ...draw pipe into the piston rod with the piston rod set Note B The following is cylinder dimensions when chuck jaws is fully opened Fig 4 4 1 B Fig 4 A B 3 2 Manufacturing and installation of draw pipe...

Page 15: ...he above table when the distance A between the cylinder adaptor and the chuck mounting face is given Fig 4 1 ex When the distance A between cylinder adaptor and back plate is 800mm in case of HS 06 an...

Page 16: ...e support is mounted to the lathe retain the clearance between the projected parts of the sleeve body and the support so that the sleeve body is not subjected to loading Fig 5 When mounting the cylind...

Page 17: ...5 0 005 Fig 6 Run out cylinder after installation Type A B SH 10036 SH 10036 equivalent SH 10036 0 01 Less 0 015 SH 13046 SH 13046 equivalent SH 13046 0 01 Less 0 015 SH 15052 SH 15052 equivalent SH 1...

Page 18: ...ylinder please follow the example as shown below Attach a tester such as a JURACON gauge to a Vblock and test the OD run out on the cylinder adaptor 0 010 or less Make sure the gauge touches the cylin...

Page 19: ...20 SH 17068 M10 20 SH 18077 M10 20 SH 19082 M10 20 SH 21010 M12 20 SH 25011 M16 32 SHL 17068 M16 32 SHL 18077 M16 32 SHL 25011 M16 32 SHL 39024 M16 40 2 Tab Depth Screwing Length Mounting Bolt Cylind...

Page 20: ...wire reinforced clear vinyl hose for the drainage hose so that the oil can be seen Below are bad examples of hose routing Drain port is not positioned vertically The hydraulic circuit of another actu...

Page 21: ...it is incorporating the locking mechanism which works to retain the specified gripping force even when abnormal drop of the supplied pressure is caused by power failure or breakdown of pressure source...

Page 22: ...r dia outer dia gripping change valve so that it prevents misoperation when changing from the inner dia gripping to outer dia gripping When the solenoid valve is used for this change valve use the 4 p...

Page 23: ...the pipe and then install it Dusts in the pipe can be a cause of cylinder overheat 3 7 Setting up the control valve hydraulic unit and piping 3 7 3 7 Remove any dirt completely from inside of the Pip...

Page 24: ...oil is influenced to the cylinder heating drain volume opera tion speed regulate the oil according to the instruction manual of the pump unit 20 20 IMPORTANT IMPORTANT IMPORTANT 40 30 50 cSt ISO VG32...

Page 25: ...ng direction is correct Clamp and unclamp Chuck stroke is adequate Check for any leaks from hoses After successfully checking for all of the above slowly raise the operation pressure to the rated pres...

Page 26: ...rox 0 5Mpa each and repeat the same procedures as described in above 2 for confirmation of cylinder motion At this time increase the pressure to 30 of maximum chuck pressure When cylinder operational...

Page 27: ...perature rapidly deteriorating the sealing materials and the hydraulic oil Keep the oil temperature below 60 by use of a cooler In this case minimize the back pressure 60 3 10 Safety valve 3 10 3 10 A...

Page 28: ...heck the hydraulic oil twice a year and replace it if necessary 0 2 3 6 When operating the machine with maximum hydraulic pressure and maximum speed disassemble it at every 250 thousands times of use...

Page 29: ...ce to rotation Copper tube piping materials are used Use the proper hose material hydraulic rubber hose Part of the sleeve body is fixed to the lathe There must be some space between the housing and a...

Page 30: ...d head radiation insufficient Remove part of lathe cover of provide air vent Coolant leaks from coolant collector or mixes into hydraulic oil Coolant collector filter loaded with chips Clean filter Pi...

Page 31: ...084 18 0 4 2 SH 19082 4 0 40 8 4800 0 95 0 097 25 0 4 5 SH21010 4 0 40 8 3500 1 84 0 188 37 0 6 0 SH 25011 4 0 40 8 3000 1 90 0 193 50 0 7 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Pis...

Page 32: ...4 0 40 8 5000 0 86 0 088 18 5 4 2 SHL 25011 4 0 40 8 3000 1 90 0 193 54 0 7 0 SHL 39024 2 5 25 0 1500 39 64 4 045 140 0 22 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Piston Force Push k...

Page 33: ...on Thrust kN x Hydraulic Pneumatic Pressure MPa 0 25 MPa Max Hydraulic Pneumatic Pressure MPa 0 25 MPa Note3 The locking mechanism Temporarily maintains the hydraulic pressure in the cylinder if the p...

Page 34: ...1 2 5 11 24 15 16 17 10 18 19 25 22 3 4 6 7 26 27 30 31 12 29 28 13 20 14 21 23 8 9 34 Rotary Cylinder 8 Parts list 8 8 Fig 13...

Page 35: ...1 10 Lock Valve 1 11 Lock Valve 1 12 Splash Plate 1 13 Bearing 2 14 Wrench Bolt 6 15 O Ring O 1 16 O Ring O 1 No Name Q ty 17 O Ring O 1 18 O Ring O 1 19 O Ring O 1 20 O Ring O 3 21 O Ring O 1 22 O Ri...

Page 36: ...15 16 17 22 18 19 21 20 23 36 Rotary Cylinder Fig 14...

Page 37: ...P75 P85 P90 P120 P125 1 20 S80 S95 S105 S125 S135 S145 AS 568 262 G185 3 21 S60 S70 S80 S95 S110 AS 568 165 S140 S150 1 22 P21 P21 P21 P21 P21 P21 P21 P21 2 23 S100 S115 S130 S150 AS568 164 AS568 165...

Page 38: ...3046 CS15SHW CS15SHW UN CS15SH SH 15052 CS17SHW CS17SHW UN CS17SH SH 17068 CS18SHW CS18SHW UN CS18SH SH 18077 CS19SHW CS19SHW UN CS19SH SH 19082 CS21SH CS21SHW UN SH 21010 CS 25SW SH 25011 CS17SHW CS1...

Page 39: ...Specification PR12 2DP AUTONIX OP2 WHITE V RED OV BLACK OP1 WHITE 1mm LED The proximity switch is mounted to brackets through the adjusting plate and must be set with the screws of the proximity swit...

Page 40: ...ommended to use transparent vinyl hose for checking flow condition inside dia 32mm Fig 16 32mm Fig 16 32mm Fig 16 CAUTION CAUTION CAUTION Fig 16 15 If coolant flows over from the coolant collector it...

Page 41: ...Name Q ty 1 Body 1 2 Cover 1 3 Sheet packing 1 4 Detectable Plate 1 5 Sheet packing 1 6 Plate 2 7 Sheet packing 2 8 O Ring O 2 No Name Q ty 9 Filter 1 10 Under body 1 11 Hexagon Socket Head Bolt 9 12...

Page 42: ...er 1 5 Sheet packing 1 6 Detectable Plate 1 7 Plate 2 8 Sheet packing 2 9 Filter 1 No Name Q ty 10 Under body 1 11 Hose nipple 1 12 Hexagon Socket Head Bolt 3 13 Hexagon Socket Head Bolt 4 14 Hexagon...

Page 43: ...n o t e...

Page 44: ...n o t e...

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Page 48: ...rea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820...

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