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SAMCHULLY SH, Instruction Manual

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SAMCHULLY SH Instruction Manual Download Page 36

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Rotary Cylinder

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Summary of Contents for SH

Page 1: ...raulic Cylinder Instruction Manual SH SHL IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the cylinder Please keep this manual by your side for answers to any...

Page 2: ......

Page 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Page 4: ...4 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 5: ...3 3 Cylinder mounting 16 3 4 Torque spec for cylinder mounting bolts 19 3 5 Drain port 20 3 6 Oil Pressure circuit diagram 21 3 7 Setting up the control valve hydraulic unit and piping 23 3 8 Hydrauli...

Page 6: ...6 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Page 7: ...e during spindle rotation Provide the cover the periphery of cylinder Secure the mounting bolts Danger by catching operator in a machine Danger by discharge of clamped workpiece during spindle rotatio...

Page 8: ...Gripped workpiece may discharge by lighting or interruption Set work to correct gripping position o Install the cylinder with the piston in its forward position Danger by discharge of clamped workpiec...

Page 9: ...use loss of force which may cause in the workpiece to be thrown from the chuck Improper lifting can lead to damage or injury Debris in the oil may result in pressure loss and cause the workpiece to be...

Page 10: ...nt thermal expansion off SH SH SHL Standard type Long stroke type SH 130 46 Nominal Through Hole Diameter Nominal inner diameter of cylinder 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and ope...

Page 11: ...11 Instruction Manual Fig 1 Sleeve Body Sleeve Stopper Rotary Valve Fixed ass y Rotating ass y Relief Valve Piston Cylinder Body...

Page 12: ...asurement methods Make sure to fastening the set screw on the adapter to prevent loosening Fig 2 Fig 3 Fig 2 Fig 3 Fig 2 Fig 3 Run out measurement of cylinder 3 Mounting 3 3 3 1 Manufacturing and inst...

Page 13: ...100 190 5 25 6 M10 12 M12 SH 21010 200 125 225 5 30 6 M12 12 M12 SH 25011 230 140 275 6 46 6 M12 12 M16 SHL 17068 160 85 190 5 25 6 M10 12 M10 SHL 18077 160 95 190 5 25 6 M10 12 M10 SHL 25011 230 140...

Page 14: ...draw pipe into the piston rod with the piston rod set Note B The following is cylinder dimensions when chuck jaws is fully opened Fig 4 4 1 B Fig 4 A B 3 2 Manufacturing and installation of draw pipe...

Page 15: ...he above table when the distance A between the cylinder adaptor and the chuck mounting face is given Fig 4 1 ex When the distance A between cylinder adaptor and back plate is 800mm in case of HS 06 an...

Page 16: ...e support is mounted to the lathe retain the clearance between the projected parts of the sleeve body and the support so that the sleeve body is not subjected to loading Fig 5 When mounting the cylind...

Page 17: ...5 0 005 Fig 6 Run out cylinder after installation Type A B SH 10036 SH 10036 equivalent SH 10036 0 01 Less 0 015 SH 13046 SH 13046 equivalent SH 13046 0 01 Less 0 015 SH 15052 SH 15052 equivalent SH 1...

Page 18: ...ylinder please follow the example as shown below Attach a tester such as a JURACON gauge to a Vblock and test the OD run out on the cylinder adaptor 0 010 or less Make sure the gauge touches the cylin...

Page 19: ...20 SH 17068 M10 20 SH 18077 M10 20 SH 19082 M10 20 SH 21010 M12 20 SH 25011 M16 32 SHL 17068 M16 32 SHL 18077 M16 32 SHL 25011 M16 32 SHL 39024 M16 40 2 Tab Depth Screwing Length Mounting Bolt Cylind...

Page 20: ...wire reinforced clear vinyl hose for the drainage hose so that the oil can be seen Below are bad examples of hose routing Drain port is not positioned vertically The hydraulic circuit of another actu...

Page 21: ...it is incorporating the locking mechanism which works to retain the specified gripping force even when abnormal drop of the supplied pressure is caused by power failure or breakdown of pressure source...

Page 22: ...r dia outer dia gripping change valve so that it prevents misoperation when changing from the inner dia gripping to outer dia gripping When the solenoid valve is used for this change valve use the 4 p...

Page 23: ...the pipe and then install it Dusts in the pipe can be a cause of cylinder overheat 3 7 Setting up the control valve hydraulic unit and piping 3 7 3 7 Remove any dirt completely from inside of the Pip...

Page 24: ...oil is influenced to the cylinder heating drain volume opera tion speed regulate the oil according to the instruction manual of the pump unit 20 20 IMPORTANT IMPORTANT IMPORTANT 40 30 50 cSt ISO VG32...

Page 25: ...ng direction is correct Clamp and unclamp Chuck stroke is adequate Check for any leaks from hoses After successfully checking for all of the above slowly raise the operation pressure to the rated pres...

Page 26: ...rox 0 5Mpa each and repeat the same procedures as described in above 2 for confirmation of cylinder motion At this time increase the pressure to 30 of maximum chuck pressure When cylinder operational...

Page 27: ...perature rapidly deteriorating the sealing materials and the hydraulic oil Keep the oil temperature below 60 by use of a cooler In this case minimize the back pressure 60 3 10 Safety valve 3 10 3 10 A...

Page 28: ...heck the hydraulic oil twice a year and replace it if necessary 0 2 3 6 When operating the machine with maximum hydraulic pressure and maximum speed disassemble it at every 250 thousands times of use...

Page 29: ...ce to rotation Copper tube piping materials are used Use the proper hose material hydraulic rubber hose Part of the sleeve body is fixed to the lathe There must be some space between the housing and a...

Page 30: ...d head radiation insufficient Remove part of lathe cover of provide air vent Coolant leaks from coolant collector or mixes into hydraulic oil Coolant collector filter loaded with chips Clean filter Pi...

Page 31: ...084 18 0 4 2 SH 19082 4 0 40 8 4800 0 95 0 097 25 0 4 5 SH21010 4 0 40 8 3500 1 84 0 188 37 0 6 0 SH 25011 4 0 40 8 3000 1 90 0 193 50 0 7 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Pis...

Page 32: ...4 0 40 8 5000 0 86 0 088 18 5 4 2 SHL 25011 4 0 40 8 3000 1 90 0 193 54 0 7 0 SHL 39024 2 5 25 0 1500 39 64 4 045 140 0 22 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Piston Force Push k...

Page 33: ...on Thrust kN x Hydraulic Pneumatic Pressure MPa 0 25 MPa Max Hydraulic Pneumatic Pressure MPa 0 25 MPa Note3 The locking mechanism Temporarily maintains the hydraulic pressure in the cylinder if the p...

Page 34: ...1 2 5 11 24 15 16 17 10 18 19 25 22 3 4 6 7 26 27 30 31 12 29 28 13 20 14 21 23 8 9 34 Rotary Cylinder 8 Parts list 8 8 Fig 13...

Page 35: ...1 10 Lock Valve 1 11 Lock Valve 1 12 Splash Plate 1 13 Bearing 2 14 Wrench Bolt 6 15 O Ring O 1 16 O Ring O 1 No Name Q ty 17 O Ring O 1 18 O Ring O 1 19 O Ring O 1 20 O Ring O 3 21 O Ring O 1 22 O Ri...

Page 36: ...15 16 17 22 18 19 21 20 23 36 Rotary Cylinder Fig 14...

Page 37: ...P75 P85 P90 P120 P125 1 20 S80 S95 S105 S125 S135 S145 AS 568 262 G185 3 21 S60 S70 S80 S95 S110 AS 568 165 S140 S150 1 22 P21 P21 P21 P21 P21 P21 P21 P21 2 23 S100 S115 S130 S150 AS568 164 AS568 165...

Page 38: ...3046 CS15SHW CS15SHW UN CS15SH SH 15052 CS17SHW CS17SHW UN CS17SH SH 17068 CS18SHW CS18SHW UN CS18SH SH 18077 CS19SHW CS19SHW UN CS19SH SH 19082 CS21SH CS21SHW UN SH 21010 CS 25SW SH 25011 CS17SHW CS1...

Page 39: ...Specification PR12 2DP AUTONIX OP2 WHITE V RED OV BLACK OP1 WHITE 1mm LED The proximity switch is mounted to brackets through the adjusting plate and must be set with the screws of the proximity swit...

Page 40: ...ommended to use transparent vinyl hose for checking flow condition inside dia 32mm Fig 16 32mm Fig 16 32mm Fig 16 CAUTION CAUTION CAUTION Fig 16 15 If coolant flows over from the coolant collector it...

Page 41: ...Name Q ty 1 Body 1 2 Cover 1 3 Sheet packing 1 4 Detectable Plate 1 5 Sheet packing 1 6 Plate 2 7 Sheet packing 2 8 O Ring O 2 No Name Q ty 9 Filter 1 10 Under body 1 11 Hexagon Socket Head Bolt 9 12...

Page 42: ...er 1 5 Sheet packing 1 6 Detectable Plate 1 7 Plate 2 8 Sheet packing 2 9 Filter 1 No Name Q ty 10 Under body 1 11 Hose nipple 1 12 Hexagon Socket Head Bolt 3 13 Hexagon Socket Head Bolt 4 14 Hexagon...

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Page 48: ...rea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820...

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