SAMCHULLY MDV Instruction Manual Download Page 17

17

Instruction Manual

바이스 사용 중 이상발생시 아래와 같은 점을 
재확인하시고 당사에 연락을 주시면 친절히 설
명하여 드리겠습니다.

使用虎钳时,若发生如下异常,请采取如
下对策后与我公司联系, 我公司将亲切地
说明给您。

When the vise malfunctions, check below 
and troubleshoot accordingly.

문제점 / Trouble / 

问题

원인 / Cause / 

原因

대책 / Action / 

对策

파악력 이상

Problems with gripping force

夹持力异常

파악 범위의 초과 및 이물질, 칩등이 끼어
불완전하게 물려있다.

Oversized workpiece, workpiece not 
centered, debris or swarf on jaws or 
workpiece.

超出夹持范围,有异物和碎屑,夹持
不完全。

죠, 슬라이드 부분을 깨끗이 청소한다.

Clean jaws and slide.

清扫卡爪和滑动部分。

증력장치의 고장

Broken force mechanism

重力装置出现故障

디스크 스프링을 교체한다. 또는, 증력장치를 분해 청소한다.

Replace disc spring or clean and reassemble booster 
assembly.

碟形弹簧交替,还是助推器 拆卸清洗。

정도 불량

Poor accuracy

精密度不够

설치가 잘못 되었다.

Incorrect mounting.

安装不良。

설치 권장 사항을 따르십시오.(Page.11)

Follow the recommended mounting method.(Page.11)

请遵循安装建议事项。(Page.11)

공작물 지지면에 이물질이 끼어있거나, 완
벽하게 파악되지 않았다.

Mounting surface is not level or the 
workpiece is not completely clamped.

工件支持面有异物,或夹持不完全。

공작물 지지면을 청소하고, 필요에따라 청소를 반복한다.

Clean the mounting surface and workpiece.

清扫工件支持面,必要时反复清扫。

공작물의 과도한 부상량

Excessive lift of workpiece

工件浮起太多。

공작물의 경사가 심하다.

Workpiece is off center.

工件倾斜严重。

죠를 적절히 가공하여 사용한다.(Page.14)

Form jaws accordingly.(Page.14)

适当加工卡爪使用。(Page.14)

6. Troubleshooting

6. 故障和对策

6. 고장 및 대책

Summary of Contents for MDV

Page 1: ...e Instruction Manual Please read and understand DANGER WARN ING items in this maunal before operating the vise Please keep this manual by your side for answers to any questions you may have and to che...

Page 2: ......

Page 3: ...zes important information Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These warning messages i...

Page 4: ...4 Vise 1 7 2 10 2 1 10 2 2 10 3 11 4 12 4 1 12 4 2 13 4 3 15 5 16 6 17 7 18 8 19 9 20...

Page 5: ...2 1 Model coding 10 2 2 Construction and operation 10 3 Mounting 11 4 Precautions 12 4 1 Clamping force setting 12 4 2 Workpiece clamping 13 4 3 Clamping range of work 15 5 Maintenance and inspection...

Page 6: ...6 Vise 1 7 2 10 2 1 10 2 2 10 3 11 4 12 4 1 12 4 2 13 4 3 15 5 16 6 17 7 18 8 19 9 20...

Page 7: ...uck Incorrect Correct Danger by discharge of chuck or workpiece in case of damaging of vise Switch power off before setting inspecting or changing the vise Loose clothing or limbs may be caught in the...

Page 8: ...influence lowers judgment and increases likelihood of accident Loose clothing may be caught in the machine NO Alcohol Drugs NO NO L2 L1 2 L2 L1 2 The height of the workpiece should be lower than twice...

Page 9: ...f vise When lifting the vise use an eyebolt or wire rope When gripping workpiece make sure your hand is clear from the gripping area Never attempt to apply excessive force and shock to handle Thorough...

Page 10: ...Jaw 2 moves 6mm more than jaw 1 to facilitate double gripping of parts mm Jaw width mm mm Double Jaw type power vise MDV 125 Fig 1 Booster shaft Coil spring Pusher Adjust knob Booster Body Disc spring...

Page 11: ...efully position when using T groove 4 Securely fix the vise into the machine tool with attached clamp device Clamp devices are attached 1 2 3 T 4 IMPORTANT IMPORTANT Push the guide block side face in...

Page 12: ...20 402 1N m 41 0kgf m M14 170 6N m 17 4kgf m M22 539 4N m 55 0kgf m Choose the right gripping force for your application After determining the gripping surface length turn the handle as show below to...

Page 13: ...ing Push the movable jaw to the workpiece by turning the handle clockwise You will start to feel a little resistance At this time the booster system will be activated Rotation after handle released 1...

Page 14: ...rk piece is too tall Use tall jaws for tall workpieces The workpiece is off center Use jaws suitable to the work piece The workpiece is off center Use jaws suitable to the work piece Not enough clampi...

Page 15: ...e until the clutch clicks to completely engage Using grooves 1 2 and 3 adjust the clamp ing range Groove 1 2 3 1 2 3 3 2 1 S1 0 49 S2 0 52 5 S1 46 95 S2 46 98 5 Clamping range when using outside clamp...

Page 16: ...ssure grease Optimal longtime PDI Nippon Perkerlizing Co is applied before shipping 1 2 3 T 0 010 1 2 3 5 6 4 Parallel use 0 010 Fig 7 Fig 8 1 2 3 T Accuracy standard No Inspection list Tolerance 1 Pa...

Page 17: ...aws and slide Broken force mechanism Replace disc spring or clean and reassemble booster assembly Poor accuracy Incorrect mounting Page 11 Follow the recommended mounting method Page 11 Page 11 Mounti...

Page 18: ...nner jaws S1 S2 MDV Specification Type JAW Jaw width mm JAW Jaw height mm Max opening mm Total height mm Slider height mm Total width mm Total length mm Max gripping force KN kgf Weight kgf S1 S2 S3 S...

Page 19: ...17 Body plug 1 18 Front plug 1 19 Hex Socket head bolt 4 20 Hex socket button head cap bolt 2 21 Hex socket button head cap bolt 2 22 Hex socket button head cap bolt 2 23 Hex Socket head bolt 2 24 Hex...

Page 20: ...20 Vise mm Type Wrench bolt T T nut T Washer Guide block Body fixer Handle MDV 125 M16X65L M16 16X3 0T 25X18X10 45X30 5X77 14 9 9 Accessories 9...

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Page 24: ...EKC2018 C1 502 M D V Power VIse MDV Instruction Manual MDV Samchully Machinery 405 820 55 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820 55 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FA...

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