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35 

OPERATOR’S MANUAL

 

TRAILED ROTARY TEDDER 

P10-1200

 

 

7.5.

 

Risks present when lubricating 

 

If risk of splashing is present, make sure to wear protective eyewear with side guards. 

 

When lubricating protect eyes and skin against contact with the substance. Therefore use adequate 
protective wear with long sleeves and protective footwear. Also use protective gloves. In case of a 
contact with skin, immediately wash the infected area with plenty of water with soap. 

 

Do not allow the product to contaminate water outlets, water courses and soils. 

 

In case of an unintentional release to the environment plug the leak, limit the spillage, and then 
collect the oil with non-flammable absorbent material (e.g. sand). 

 

The product is flammable. In case of fire, use adequate fire-extinguishing means (e.g. foam, water 
mist, extinguishing powders). Do not use water jets. 

 

Disposal of the used product must be made according to official regulations. Improper disposal of 
the used oil poses danger to the environment. 

 

8.

 

DEFECTS AND THEIR REPAIRS 

 

Defect

 

Reason

 

Repair

 

The tedder does not 

lift/lower 

hydraulically

 

Damaged or dirty components  

of hydraulics

 

Replace or clean connecting components of the 

hydraulics

 

Damaged hydraulic unit of the 

tractor

 

Check condition of hydraulic unit of the tractor

 

Damaged cylinder sealing

 

Replace sealing or the whole cylinder

 

Controller not connected to power 

supply

 

Connect the controller's power supply to the 12V 

cigarette lighter socket. Check the wiring status of 

the control unit on the machine.

 

Inadequate option selected on the 

controller

 

Switch control option.

 

No power supply to the solenoid 

valves

 

Check electrical connections. 

 

Failure to observe the folding out 

sequence of the machine

 

Observe the unfolding sequence of the machine 

according to the operating instructions

 

Leaking cylinder

 

Dirty oil in hydraulic unit of the 

tractor

 

Replace oil in hydraulic unit of the tractor. 

Purchase repair kit of the cylinder and replace 

damaged sealings

 

Excessive vibration 

during work

 

Damaged PTO shaft

 

Check the condition of PTO shaft and if need be 

replace

 

Excessive vibration 

during transport

 

Incorrectly adjusted ground wheel 

rotation brakes.

 

Adjust the wheel brakes according to the operating 

instructions

 

Wheels not properly turned or not 

turned for transport

 

Adjust the wheels for transport

 

Damaged 

tedder’s 

tines

 

Tedder’s 

tines set too low 

 

Regulate tedder’s tines height

 

Wrong working angle

 

Set the tedder by the oper

ator’s manual, ad

just the 

setting to the working conditions and the type of 

tractor

 

Damage to the joint 

drive shafts

 

 

Folding the machine during 

operation

 

When folding the machine, switch of the PTO drive

 

Burnt PTO shaft 

coupling

 

Too much load or working speed too 

high

 

Replace the clutch friction discs. Reduce the work 

speed

 

Loud operation

 

Damaged bearings

 

Replace damaged bearings

 

Inadequate oil level in gear

 

Check and adjust o

il level by the operator’s manual

 

Heating of the gear

 

Seized bearing

 

Replace the gear or damaged bearing

 

Oil level too high

 

Check and adjust oil level 

by the operator’s manual

 

Oil leak in gear

 

Not tight assembly

 

Examine tightness and check oil level

 

Curved arms of inner 

wheels 

Working on a non-rolled, uneven 

meadow 

Reduce the work speed, adjust the float range at 

the hitch 

Summary of Contents for P10-1200

Page 1: ...b ud w Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL Serial No Translation of the original operator s manual ENGLISH IN325EN000 17 08 2016 Edit...

Page 2: ...tantly on development of all types and models That is why there is always a possible change of form equipment and technology of delivered products Any claims arising from data drawings and description...

Page 3: ...e tedder for transport 17 5 4 Preparing the tedder for transport on public roads 22 5 5 Mounting PTO shaft 23 5 6 Switching from transport to working position 24 5 7 Preparing the tedder for work 25 5...

Page 4: ...nother operator it should be in working condition and given away along with operator s manual and it s other basic equipment Before operating this tedder the user should first completely read the inst...

Page 5: ...tedder will lead to revoking of the warranty 3 1 Technical data Tab 1 Technical data Tedder s type P10 1200 Working width m 12 Transport width m 2 90 Transport height m 1 40 RPM 540 3 point linkage c...

Page 6: ...on of controlled road wheel 10 Windrow curtain 11 Side safety guards 12 Safety guard s joint 13 Reinforcement safety guard 14 Support food 15 Beam pin 16 Arm s segment 17 Gearbox 18 Thill 19 Plates wi...

Page 7: ...coping shaft should also be lubricated before and after longer periods of disuse PTO shafts of other brands with equivalent parameters could be used after SaMASZ permission 4 SAFETY ADVICE 4 1 Safety...

Page 8: ...relevant tolerance in the tractor cabin Never start the tedder when it is lifted Never lift the tedder on tractor linkage when the drive is on and the rotors are rotating When switching from working...

Page 9: ...is not allowed to leave the tractor while driving Prior to approaching operation with the machine make sure that all safety guards are not damaged and fitted in place Check pressure in the machine s...

Page 10: ...adjusted to road conditions and local traffic regulations Permissible speed is 30 km h and it cannot be exceeded 4 4 1 Putting the machine onto another vehicle for transport The driver and the carrie...

Page 11: ...on Hydraulic assembly is under pressure Hydraulic oil under pressure may permeate through skin and cause serious injury therefore skin and eyes should be protected in particular In case of injuries ca...

Page 12: ...ance work always use safety gloves 3 Danger of liquid ejection out of hydraulic system During connection of hydraulic hoses to hydraulic connectors make sure that either tractor s or tedder s hydrauli...

Page 13: ...are familiarized with operator s manual the machine protection against children and unauthorized personnel residual risk when operating the tedder may be limited to necessary minimum When the risk of...

Page 14: ...ts N 40 Signs indicating transport holders N 55 N 117 Under pressure Consult technical manual for service procedures N 167 Presence of any personnel on the machine when driving is forbidden N 168 Do n...

Page 15: ...Hearing protection must be worn N 104 Foot protection must be worn N 196 N 15 N 62 N 162 Fig 6 Warning decals placed on the tedder N 03 N 04 N 06 N 07 N 09 N 50 N 117 N 167 N 168 N 183 N 15 N 62 N 16...

Page 16: ...er connecting the hydraulic system and the power plug transfer the control panel and the cable to the tractor cab and connect the plug to the 12V cigarette lighter socket A Fig 9 WARNING Before connec...

Page 17: ...e socket plug B Control panel B1 power switch for proximity sensors for controlled wheel settings B2 control switch between the arm folding cylinder and the tilt cylinder B3 control switch between the...

Page 18: ...get the machine to the transport position first of all pull down the tilt cylinder as far as possible until the arm rotors are level In Fig 11 the individual stages of levelling and adjusting the tilt...

Page 19: ...down is carried out by extending and retracting the cylinder Fig 13 Position of the main central folding cylinder Folding to the transport position is achieved by moving the tedder arms from the posi...

Page 20: ...ected to the tedder frame and their position is adjusted by a mechanism equipped with hydraulic cylinders The controlled wheels maintain a constant direction of travel behind the tractor In transport...

Page 21: ...n of travel WARNING When starting to drive forward after folding the tedder be very careful Especially when the terrain is uneven There is a possibility of improper wheel positioning which may cause d...

Page 22: ...e to high transport speeds rotary wheel systems are equipped with vibration dampers brakes Fig 18 improving stability of travel direction The factory set dampers must be subjected to periodical contro...

Page 23: ...possible distance between tractor s shaft and machine s shaft Shaft s length should be adjusted individually for the tractor on which the machine is mounted PTO shaft s end with friction clutch should...

Page 24: ...g operation time and disconnected from tractor PTO for transport and service 5 6 Switching from transport to working position Drive the tedder to an even ground Stop the tractor Make sure there is nob...

Page 25: ...MASZ the cylinders are protected by special grease in order to secure them against weather which may cause their premature wear Before starting the operation excess grease should be removed from the c...

Page 26: ...the cotter pin and loosen the absorber leg axle bolt c rotate the eccentric bolt to the selected position I or II d insert the locking bolt into the hole corresponding to the selected tedder tilt posi...

Page 27: ...er has been equipped with a tilt cylinder lock Fig 23 The rotatable lock is mounted on the cylinder pin It is possible to change the angle in the HORIZONTAL position Fig 23a In order to adjust the til...

Page 28: ...any speed If the meadow is uneven reduce speed 5 8 Operation The correct setting of the tedder for operation is shown in Fig 24 The tips of the working fingers should be approx 4 cm above the ground...

Page 29: ...while the tedder is in operation can lead to the accident In case of machine blockage caused by wrapped material set the machine on a flat surface remove excess material using sharp tool After cleari...

Page 30: ...lel to the direction of travel with the parking chocks provided with the machine WARNING IT IS FORBIDDEN to secure the machine against rolling away by means of rotating wheel chocks This can cause unc...

Page 31: ...d surfaces and 3 point linkage pins After that the following work should be carried out remove any traces of rust and paint the area affected check lubrication of intersecting axis gears chapter 7 If...

Page 32: ...arousels are filled with EPX 00 semi liquid grease for sealed gearboxes which is resistant to washing out with water By opening check plug A Fig 28 the oil level should be checked and refill as needed...

Page 33: ...drain plug C Fig 29 Drain oil from the gear Close drain plug C Refill the oil level until it is visible in the check opening A Close fuel cap B 7 3 Main gears The main gearbox placed in the frame of t...

Page 34: ...fuel cap B and the drain plug C Fig 30 Drain oil from the gear Close drain plug C Refill the oil level 2 6 L Close fuel cap B 7 4 Joints The tedder construction includes many moving parts joints requi...

Page 35: ...on selected on the controller Switch control option No power supply to the solenoid valves Check electrical connections Failure to observe the folding out sequence of the machine Observe the unfolding...

Page 36: ...ing If the tedder cannot be repaired anymore it should be withdrawn from use For this purpose oil from intersecting axis gears should be drained and delivered to a proper waste treatment company Clean...

Page 37: ...ms with tines rubber metal fenders tires connective elements etc These repairs may be done only at purchaserer s cost WARNING Tedder s components bent after coming across an obstacle or stones are don...

Page 38: ...led repair shops pointed by the dealer The dealer is obliged to indicate them WARNING The manufacturer reserves the right to introduce changes in construction WARNING Company SaMASZ is working constan...

Page 39: ...39 OPERATOR S MANUAL TRAILED ROTARY TEDDER P10 1200...

Page 40: ...40 P10 1200 TRAILED ROTARY TEDDER OPERATOR S MANUAL SaMASZ Sp z o o ul Trawiasta 1 16 060 Zab ud w Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl...

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