Sam4s ER-5200 Service Manual Download

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SAM4S ER-5200 Series

8-1

8 Troubleshooting

8-1. Power Problem

End

Power

Problem

Power Out
Ok? On Trans

1. Check the Power Cable
2. Check the Power S/W PWB.
3. Check the Power Transformer.

Power VDISP
(+30V) Ok?

Power VDRV
(+24V) Ok?

1. Check the Fuse (FU1) on Power PWB
2. Check the Bridge Diode(BD2) on Power PWB
3. Check the VDRV signal whether it is short.

1. Check the Bridge Diode(BD1) on Power PWB
2. Check the Zenner Diode(ZD1) on Power PWB
3. Check the TR KSC945 (Q8) on Power PWB

Power VCC
(+5V) Ok?

Power VPRT
(+8.5V) Ok?

1. Check the IC34063 (U1)
2. Check the TR1010,708 (Q10,11)
3. Check Generated Frequency
4. Check the VPRT whether

it is short or open.

1. Check the IC34063(U2)
2. Check the TR 1010 (Q9)
3. Check Generated Frequency
4. Check the VCC whether

it is short or open.

Power VPH
(+8.5V) Ok?

1. Check the CPU P10.2

(VPH_ONOFF) Port

2. Check the TR1010,MMBT2222

(Q13,14) on Main PWB.

3. Check the VDRV signal whether it

is short.

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Summary of Contents for ER-5200

Page 1: ...Specifications 3 Installation and Operation 4 Disassembly and Assembly 5 Maintenance and Adjustment 6 Reference Information 7 Special Circuit Descriptions 8 Troubleshooting 9 Exploded Views and Parts...

Page 2: ...Downloaded from www Manualslib com manuals search engine...

Page 3: ...tes may appear anywhere in the manual They draw your attention to additional information about the item Precaution symbols Indicates a Safety Precaution that applies to this part component indicates t...

Page 4: ...art be copied photocopied reproduced translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision Co Ltd ER 5200 Series Service Manual Fi...

Page 5: ...tion in this manual is subject to change without prior notice Therefore you must check the correspondence of your manual with your machine No part of this manual may be copied or reproduced in any for...

Page 6: ...d high voltage supplies Always inspect for pinched out of place or frayed wiring Do not change the spacing between comp onents and the printed circuit board Check the AC power cord for damage Make sur...

Page 7: ...e instrument chassis ground before connecting the positive lead always remove the instrument s ground lead last 1 3 Precautions for Electrostatic Sensitive Devices ESDs 1 Some semiconductor solid stat...

Page 8: ...pply VCC 5V 200mA supplies at 9Pin of Connector RS 232C 1 RS 232C 2 Interface Serial IRC Flow Control XON XOFF S W Flow Control Baud Rate 9600 Bps Connector Modular Jack Connector 12Pin 2 Port 6Pin Sa...

Page 9: ...1 Dimensions 2 2 2 Feature Locations Figure2 2 Feature Locations Printer Cover Key Board Operator VFD 10 Digit or 2Line Character LCD Customer VFD Display 10 Digit IRC I F Connector RS 232 Serial I F...

Page 10: ...of Motor Voltage Power Voltage 8V 8 5V Recommend Head Motor Power Supply Volt Circuit input Voltage 5V Head Control Sensor Heat Element Density 8 Dots mm 0 125 mm Dot Total Head Elements 384 Dots Dot...

Page 11: ...e on the right and left sides are approximately 4 75mm Figure2 3 Printable Area 2 3 4 Character Specification Item Description Remark Character Structure 12 W 24 H Font Including a horizontal Characte...

Page 12: ...age 12V DC Auto Cutter Motor Current Consumption 300mA Average 1 7A Peak Part Name KF2002 GF94C ROHM Number of Heat Element 384 Dots Heat Element Density 8 Dots mm 0 125 mm Dot Typical Resistance Valu...

Page 13: ...ut Signal 3 VCC CN4 Table2 8 Printer Paper End Sensor Pin Assignment Pin No Signal Description Remark 1 VCC 2 Paper Near Sensor Input Signal 3 Paper Near Sensor LED Current Limit Signal CN5 Table2 9 P...

Page 14: ...CH 5 GND 6 GND 7 STB1 nSTROBE 1 8 STB2 nSTROBE 2 9 STB3 nSTROBE 3 Short on Print PCB 10 TM Thermister 11 TM Thermister 12 VCC 5V 13 STB4 nSTROBE 4 14 STB5 nSTROBE 5 15 STB6 nSTROBE 6 Short on Print PC...

Page 15: ...ut Voltage Current U S A AC 120V 270mA 60Hz Min 90V Max 130V Europe AC 230V 140mA 50Hz Min 187V Max 276V Power Consumption Operating 25W Output Voltage AC 19V 2 3A Wire Color Blue Blue AC 24V 0 15A Wi...

Page 16: ...4800 9600 19200 bps Data Word Length 7 Bit 8 Bit Parity None Even Odd Connector DB9P Female I F PBA Side Voltage Supply VCC 5V 200mA is supplied at 9Pin of D SUB Connector For Bar Code Reader or other...

Page 17: ...d COM2 Power Consumption If the Total Power Consumption of the attached devices is exceeded the specification 200mA the system cut the VCC of D SUB Connector Then the attached devices do not work and...

Page 18: ...VA VB 0 2V Logic 0 VA VB 0 2V Baud Rate 9600 bps Only Data Word Length 7 Bit 8 Bit Parity None Even Odd Connector Modular Jack Connector 12P 2Port 6Pin Table2 16 IRC Specification 2 5 2 b IRC I F Cab...

Page 19: ...t Transmit Receive Data Line B Pin 1 and Pin 2 are shorted each other on I F PBA 3 9 F GND 4 10 F GND Frame Ground 5 11 TX RX_A In Out 6 12 TX RX_A In Out Transmit Receive Data Line A Pin 4 and Pin 5...

Page 20: ...TE R ER 5 20 0M ELE CTR ONI CAS H REG ISTE R ER 5 20 0M ELE CTR ONI CAS H REG ISTE R ER 5 20 0M ELE CTR ONI CAS H REG ISTE R 6 7 Figure 3 1 System Configuration Figure 3 2 IRC Terminator Note The term...

Page 21: ...the PRINTER shown in Figure3 3 7 Close the PRINTER COVER 8 Fold the end of the thermal paper about 20mm in length Slide the leading end of the paper into the groove on the spindle of the TAKE UP SPOOL...

Page 22: ...IRC 2 Auto Cutter SAC 60 3 Clerk Key 5EA 10EA 15EA Selectable 4 Paper Near End Sensor Reflect Sensor at STM 210 5 Water Proof 6 Dust Cover 7 Memory SRAM 8MBITs 4MBITs 2 On Main PBA Table 3 1 Option 3...

Page 23: ...istrations X X Use to read register reports and perform other manager functions Z Z Use to read register reports and reset totals to zero PGM P Use to program the register S S Use for H W tests and sp...

Page 24: ...R 5200 Series 3 5 3 3 Operation 3 3 2 Key Board Matrix Dealer Option Figure3 6 Key Board ER 5215 ER 5215M Figure3 7 Key Board ER 5240 ER 5240M Figure3 8 Key Board ER 5200 ER 5200M Downloaded from www...

Page 25: ...is programmed it causes all programs and totals to be erased and to be default 1 Turn off the power switch 2 Turn the Mode key marked S to Service Mode position 3 Press and hold the CHECK key on key b...

Page 26: ...es about 15 second 3 3 6 Program Area Download 1 Turn off the power switch 2 Connect the serial 1 cable of register to PC 3 Turn the mode key marked C to S MODE 4 Press and hold the CASH key on key bo...

Page 27: ...the key board 3 The key code of pressed key will be showed on the VFD 4 Turn the mode key to any position to finish this test 3 3 7 d Test Mode Key 1 Press Press 1 3 and SBTL key on key board 2 Turn...

Page 28: ...screws B 20 on the WINDOW REAR B 13 and separate the HOLDER WINDOW B 19 and the WINDOW BOTTOM B 13 from the ASS Y DISPLAY Page9 4 3 Remove the four screws B 12 from the WINDOW FRONT B 17 Page9 4 4 Sep...

Page 29: ...n the ASS Y CASE LOWER E and separate the ASS Y HOLDER SPOOL E 10 from the ASS Y CASE LOWER E Page9 6 3 Remove the screw E 7 on the HOLDER SPOOL E 10 and separate the ASS Y GEAR SPOOL E 8 Page9 6 4 Se...

Page 30: ...arate the ASS Y COVER CUTTER D 5 Page9 12 4 1 Turn the COVER CUTTER D 5 back and remove the screw D 9 4 2 Lift up the SPRING CUTTER D 8 the BUSHING CUTTER D 7 and the MOVABLE BLADE D 6 vertically in o...

Page 31: ...he NEAR P END SENSOR C 37 from the SUB PRT CONN BOARD C 46 2 Remove the screw C 34 and separate the HOUSING P END C 35 3 Unfasten the screw C 36 then separate the NEAR P END SENSOR C 37 and KNOB P END...

Page 32: ...r supplier with pushing the blue cap lever 4 Clean the Printer Head Thermal Element with a cotton swab moistened with alcohol solvent ethanol methanol or IPA 5 After confirming that alcohol solvent ha...

Page 33: ...wer ON If the PRINTER COVER can not be opened follow the below steps 1 Turn the BLUE KNOB clockwise until the buzzer beef stops as illustrated figure5 2 2 Push the BLUE CAP LEVER towards the rear of t...

Page 34: ...the NEAR END SENSOR depends on the Adjustment Scale setting and the roll paper Winding Core Diameter The NEAR END SENSOR is set at Adjustment Scale 3 This is the appropriate scale for the recommended...

Page 35: ...ustment 5 4 SAM4S ER 5200 Series sticking to Winding Core If the Winding Core pulls out of its holder the NEAR END SENSOR may indicate an inaccurate remnant length Downloaded from www Manualslib com m...

Page 36: ...5 Maintenance and Adjustment SAM4S ER 5200 Series 5 5 MEMO Downloaded from www Manualslib com manuals search engine...

Page 37: ...VCC XIN VSS XOUT RESET P8 6 XCOUT P8 7 XCIN CNVSS BYTE P9 0 TB0IN CLK3 P9 1 TB1IN RXD3 SCL3 P9 2 TB2IN TXD3 SDA3 P9 3 DA0 TB3IN CTS3 P9 4 DA1 TB4IN CTS4 P9 5 ANEX0 CLK4 P9 6 ANEX1 TXD4 SDA4 P6 4 CTS1...

Page 38: ...1 7 N C Out 24 P7 6 N C 74 P1 6 N C Out 25 P7 5 LF Motor Phase B Out 75 P1 5 Auto Cutter Motor On Off Out 26 P7 4 LF Motor Phase A Out 76 P1 4 Spool Motor On Off Out 27 P7 3 IRC Receive Enable DSR 2 O...

Page 39: ...CS WE OE Control logic PIN DESCRIPTION Name Function CS1 CS2 Chip Select Input OE Output Enable Input WE Write Enable Input I O1 I O8 Data Inputs Outputs A0 A16 Address Inputs Vcc Power Vss Ground NC...

Page 40: ...DQ1 DQ8 DQ0 OE VSS CE A0 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 48 33 47 46 45 44 43 42 41 40 39 38 37 36 35 34 25 32 31 30 29 28 27 26 48 Pin TSOP Standard P in out L L H H L H L H FUNCTION TABLE Inputs Outp...

Page 41: ...7 9 10 11 12 13 14 15 3 2 1 CS1 CS2 A0 A1 A2 ACTIVE LOW OUTPUTS ADDRESS INPUTS CS3 CHIP SELECT INPUTS 5 4 6 PIN 16 VCC PIN 8 GND FUNCTION TABLE A DATA PORT A8 A7 A6 A5 A3 A4 A2 A1 9 8 7 6 5 4 3 2 DIRE...

Page 42: ...ndby DATA INPUTS D0 2 19 Q0 D1 D2 D3 D4 D5 D6 D7 CLOCK OUTPUT ENABLE 3 4 5 6 7 8 9 11 1 18 17 16 15 14 13 12 Q1 Q2 Q3 Q4 Q5 Q6 Q7 NONINVERTING OUTPUTS PIN 20 VCC PIN 10 GND FUNCTION TABLE Inputs Outpu...

Page 43: ...source If Xin connected to external clock other than crystal leave Xout pin 2 unconnected 7 3 S0 S1 I CMOS TTL Digital control inputs to select input frequency range and output frequency scaling Refer...

Page 44: ...put T op V iew 2 3 4 5 6 7 8 PIN CONNECTIONS 1 2 3 4 5 M 5 1 9 5 3 OUTPUT DELAY CAPACOTOR GND N C SUPPLY VOLTAGE KSA1010 Y KSD288 Y KSA708 Y KSC945 G KSA1182 Y MMBT2222A MMBD6050 1 Base 2 Collector 3...

Page 45: ...Thermal Printer Step Motor A Cut Motor Driving Voltage 5 VPH 8 5VDC Thermal Printer Head Driving Voltage 6 VBT Min 3 6VDC Battery Voltage Table 7 1 Power Source Voltage Descriptions POWER TRANS Power...

Page 46: ...6 IN5822 and L10 store energy The voltage is smoothed by C14 470uF and then 5Vdc Logic voltage is produced 7 1 4 VPRT 8 5VDC 8 5VDC Thermal Printer driving voltage is produced by the step down dc dc c...

Page 47: ...etect Circuit Power Fail Sensing Circuit detects sudden power off to backup the needed data and current CPU status into RAM before 35ms just before 5V drops When power is turned on the CPU does the op...

Page 48: ...s supplied to SRAMs and RTC through the D128 SK14 and the Battery is charged When the Power is turned off D28 is shut and the source charged in the Battery is supplied to SRAM and RTC Figure 7 4 Batte...

Page 49: ...8 Y drive the solenoid to open the cash drawer As an optional item we provide sensor switch we call it a compulsory switch which checks the drawer whether it is opened or not This sensor switch turns...

Page 50: ...PCB for the driver CPU sends Display data to the driver repeatedly having given time interval in series and then Fluorescent Display is operated Figure 7 10 VFD Diagram Waveform 10Digits 0 1 2 3 4 5 6...

Page 51: ...COM1 MAX232 DRIVER MAX232 DRIVER IRC DRIVER SERIAL COM2 TXD1 RXD1 DTR1 DSR1 TXD2 RXD2 DTR2 DSR2 T RXD T RXD TRANSMIT ACTION ECR RECEIVE ACTION ECR HOST BUSY ECR checks whether the host is BUSY ECR tra...

Page 52: ...ure 7 12 IRC Waveform TRANSMIT ACTION ECR RECEIVE ACTION ECR H Transmission a data 1 Byte DATA TX RX_A TX RX_B L Level Gnd Level Gnd Level 5V Level 5V Received data 1 Byte TX RX_A TX RX_B Gnd Gnd A B...

Page 53: ...e data through U27 74HC541 and analyzes what key is pressed and transmits this information to the CPU then performs the selected function The Key Board Circuit sends the mode scan signal to the Key lo...

Page 54: ...nter outputs the Serial Data The Strobe Signals STB1 STB2 STB3 are shorted each other on Main PBA Same STB4 STB5 STB6 Each Strobe Signal manage the Printer Dot STB No DOT No DOTs STB ER 5200 Strobe Pr...

Page 55: ...15 Thermal Printer Timing Waveform 384 BITs STB On Time CLK DATA LATCH STROBE 1 STB On Time 1 192 CLK DATA LATCH STROBE 1 DATA LATCH DATA LATCH CLK DATA LATCH STB1 2 3 STB4 5 6 Printing 1 192 Printing...

Page 56: ...7 Special Circuit Descriptions 7 12 SAM4S ER 5200 Series MEMO Downloaded from www Manualslib com manuals search engine...

Page 57: ...B 2 Check the Zenner Diode ZD1 on Power PWB 3 Check the TR KSC945 Q8 on Power PWB N N Power VCC 5V Ok Power VPRT 8 5V Ok Y Y 1 Check the IC34063 U1 2 Check the TR1010 708 Q10 11 3 Check Generated Freq...

Page 58: ...the LM393 U22 2 Check the Power 24V 5V 3 Check the related Circuit and Pattern on PWB N N SRAM Ok Y Y N CPU Ok Y N 1 Check the nCS nRD nWR signal of SRAM 2 Check the VBT Battery Volt 3 Check the Deco...

Page 59: ...PU P9 5 4 Check the Harness Disconnect Ok Power VDISP VCC Ok Y 1 Refer to the Power Problem 2 Check the Harness 1 Check the Harness 2 Check the nCS Signal of Latch 74HC541 U30 3 Check the VFD Disconne...

Page 60: ...he Harness 4 Check the Print Conn PWB and Sensor PWB Y Line Feed OK N 1 Check the Phase Signal CPU P7 4 P7 5 2 Check the Driver LB1838 U1 U3 Enable Signal 3 Check the nCS Signal of Latch 74HC574 U7 4...

Page 61: ...Key Return Part 74HCT541 4 Check the related Circuit and Pattern 5 Check Change Key Board Assy 6 Check the KBD Connector on PBA Specific Key Failure 1 Check the affected Key 2 Check the Matrix Bus Dat...

Page 62: ...k the related circuit Component KSD288 Q3 Q6 on Power PWB 4 Check the Solenoid in the Drawer Compulsory Failure 1 Check the Compulsory Harness Connector 2 Check the Micro switch in the Drawer N Y End...

Page 63: ...2C Problem Loop Back Failure Y N 1 Perform the SELF TEST in the S MODE using the Loop Back test Connector 2 Check the connection of the RS 232C Connector and Loop Back Connector 3 Check the Txd Rxd Pi...

Page 64: ...8 Troubleshooting 8 8 SAM4S ER 5200 Series MEMO Downloaded from www Manualslib com manuals search engine...

Page 65: ...SAM4S ER 5200 Series 9 1 9 Exploded Views and Parts List 9 1 Main Set 9 1 1 1 Exploded View ER 5200M Figure9 1 Total Disassembly Downloaded from www Manualslib com manuals search engine...

Page 66: ...9 Exploded Views and Parts List 9 2 SAM4S ER 5200 Series 9 1 1 2 Exploded View ER 5200 Figure9 2 Total Disassembly Downloaded from www Manualslib com manuals search engine...

Page 67: ...ription Specification Q ty Design Location Serviceable Remark A 1 JK72 20026A PMO WINDOW JOURNAL ACRYL 1 Y JK97 10013B ASSY COVER PRINTER 1 Y JK72 20027B PMO COVER PRINTER HIPS VO 1 N SAM4S A 2 JK70 1...

Page 68: ...L15 ZPC YEL 3 Y B 7 3406 000116 SWITCH ROTARY 12V 30mA SP9T 1 Y B 8 JK72 40359A PMO WINDOW TURRET PC 1 Y B 9 JK92 00970B PBA SUB TURRET 10 DIGIT 1 Y B 10 JK72 40358A PMO TURRET BODY HIPS VO 1 Y B 11...

Page 69: ...SCREW TAPPING PH 2 M3 L8 ZPC YEL 2 Y B 4 JK70 10004A IPR BRKT MODE S W SBHG T1 0 1 Y B 5 6002 000319 SCREW TAPPING PH 2 M3 L8 ZPC YEL 2 Y B 6 6002 100172 SCREW TAPPING PH 2 M4 L15 ZPC YEL 3 Y B 7 340...

Page 70: ...98 SCREW TAPPING PWH 2 M3 L12 ZPC YEL 4 Y E 5 JK59 20001A UNIT PRINTER STM 210 JOURNAL NON AUTO CUTTER 1 Y E 6 JK70 60002A RMO RUBBER SPOOL URETHANE BLACK 1 Y E 7 6002 000175 SCREW TAPPING PWH 2 M3 L8...

Page 71: ...REW TAPPING PWH 2 M3 L10 ZPC YEL 2 Y E 32 JK70 10417A IPR GROUND PLATE SECC T1 0 1 Y JK39 10002A CBF POWER CORD AUSTRALIA 1 Y JK39 10003A CBF POWER CORD USA 1 Y E 33 JK39 10008A CBF POWER CORD UK 1 Y...

Page 72: ...9 Exploded Views and Parts List 9 8 SAM4S ER 5200 Series 9 2 Printer STM 210 9 2 1 Exploded View Figure9 7 Printer STM 210 Downloaded from www Manualslib com manuals search engine...

Page 73: ...BLUE 1 Y C 5 JK60 00003A SCREW SPECIAL SUM 24L WHITE 2 Y C 6 JK70 20003A IPR BRACKET HOOK SECC T1 0 1 Y C 7 JK70 50011A SCREW TAPPING PH 2 M2 L4 WHITE 2 Y C 8 6001 000665 SCREW MACHINE PWH 2 M3 L4 ZPC...

Page 74: ...P END SENSOR 1 Y C 30 JK70 50009A SCREW MACHINE RH 2 M2 L4 WHITE 1 Y C 31 JK97 10004A ASS Y TPH STM 210 1 Y C 32 JK39 40554A CBF SIGNAL PRINTER FFC 21P 120MM 1 Y JK97 10004B ASS Y TPH HEAT SINK STM 2...

Page 75: ...eplacement 1 Unscrew the bolt of COVER FRONT and disassemble it from the PRINTER 2 Open the COVER TOP 3 Disassemble the TPH assembly by pulling the lower part of TPH assembly and lift it up 4 Assemble...

Page 76: ...R 5200 Series 9 3 Auto Cutter SAC 60 9 3 1 Exploded View a 2 y D 13 D 14 D 15 D 16 D 17 D 10 D 11 D 12 D 16 D 18 D 19 D 3 D 4 D 1 D 2 D 5 D 5 D 6 D 7 D 8 D 9 Figure9 9 Auto Cutter SAC 60 Downloaded fr...

Page 77: ...Views and Parts List SAM4S ER 5200 Series 9 13 9 3 Auto Cutter SAC 60 9 3 1 Exploded View Continue Figure9 10 Lubrication Points of the Auto Cutter SAC 60 Downloaded from www Manualslib com manuals se...

Page 78: ...RING CUTTER SWP 1 Y D 9 JK70 50013A SCREW MACHINE PWH M2 6 L5 5 WHITE 1 Y D 10 JK72 20031A PMO GEAR KNOB POM NATURAL 1 Y D 11 JK70 50009A SCREW MACHINE RH M2 L4 ZPC 2 Y JK97 20001A BOTTOM CUTTER ASS Y...

Page 79: ...9 Exploded Views and Parts List SAM4S ER 5200 Series 9 15 9 4 Key Board 9 4 1 Key Board 60Key 9 4 1 a Exploded View Figure9 11 Key Board 60 Key Downloaded from www Manualslib com manuals search engine...

Page 80: ...13 JK70 10382A IPR SPACER KEYBOARD SUS304 321KAS 019 90 1 Y F 14 JK72 40325A PMO HOLDER HOOK B POM 541KAS 002 01 1 Y F 15 JK72 40309A PMO FRAME KEYBOARD POM 60 KEY 101KAS 054 01R 1 Y F 16 6002 000175...

Page 81: ...9 Exploded Views and Parts List SAM4S ER 5200 Series 9 17 9 4 Key Board 9 4 2 Key Board 90Key 9 4 2 a Exploded View Figure9 12 Key Board 90 Key Downloaded from www Manualslib com manuals search engine...

Page 82: ...AS 001 01 1 Y F 13 JK70 10382A IPR SPACER KEYBOARD SUS304 321KAS 019 90 1 Y F 14 JK72 40325A PMO HOLDER HOOK B POM 541KAS 002 01 1 Y F 15 JK72 40312A PMO FRAME KEYBOARD POM 90 KEY 101KAS 055 01R 1 Y F...

Page 83: ...Serviceable Remark F JK59 30016A UNIT KEYBOARD RUBBER FLAT 160KEY 1 Y F 1 JK73 20216A REX WATER PROOF SILICON 160KEY 1 Y F 2 JK68 40012N LABEL SHEET ER 5200 CRS PC T0 125 R FLAT 1 Y F 3 JK81 20018A P...

Page 84: ...8C b2 b1 b11 b12 b5 b3 b4 b7 b8 b6 b9 c ASS Y HOUSING e ASS Y BOTTOM d ASS Y LOCK b ASS Y TRAY TILL b10 e1 e5 e2 e3 e4 e7 e6 e8 d1 d2 d3 d4 d11 d6 d7 d9 d10 d5 d8 c2 c1 c3 a8 a4 a5 a3 a2 a6 a7 a1 a A...

Page 85: ...6002 000175 SCREW TAPPING PWH 2 M3 L8 ZPC YEL 3 Y a 2 JK70 00068A IPR HOLDER PLATE A TYPE SBHG 1 T1 2 1 Y a 3 JK72 00083A PMO BILL PARTITION A TYPE HIPS BLK 5 Y a 4 JK72 00082A PMO BILL TILL A TYPE HI...

Page 86: ...0027B MEC LOCK LEVER A TYPE 2 LATCH SHORT LEVER 1 N d 5 6107 001014 SPRING ES 0 4 D4 8 L18 1 Y d 6 JK33 10500A SOLENOID DC A DRAWER 1 Y d 7 6001 000131 SCREW MACHINE BH 2 M3 L6 ZPC YEL 2 Y d 8 6001 00...

Page 87: ...SAM4S ER 5200 Series 10 1 10 PCB Layout and Parts List 10 1 Main PCB Layout 10 1 1 a Component Side View Downloaded from www Manualslib com manuals search engine...

Page 88: ...34 TR POWER KSA1010Y PNP 40W TO 220 TP 100 1 Q13 Y 0502 000288 TR POWER KSD288 NPN 25W TO 220 120 24 1 Q1 Y 3704 000255 SOCKET IC 32P DIP SN 2 54mm 2 U19 U20 Y 1203 001752 IC POSI FIXED REG LF33CV TO...

Page 89: ...P 2012 36 R44 R45 R46 R49 R53 R55 R59 R60 R66 R67 R68 R73 R77 R80 R82 R87 R92 R94 R96 R100 R106 R107 R108 R118 R121 R122 R128 R51 R63 R75 R88 R105 R110 R116 R124 R125 Y 2007 000300 R CHIP 10KOHM 5 1 1...

Page 90: ...RAMIC CHIP 10nF 10 50V X7R TP 2012 3 C43 C44 C49 Y 2203 000634 C CERAMIC CHIP 0 022nF 5 50V NP0 TP 201 2 C46 C51 Y 2203 000748 C CERAMIC CHIP 0 03nF 5 50V NP0 TP 2012 2 C72 C74 Y 2203 000938 C CERAMIC...

Page 91: ...3 Y 3711 000242 CONNECTOR HEADER 1WALL 4P 1R 3 96mm STRA 1 CN2 Y 3711 000961 CONNECTOR HEADER BOX 4P 1R 2 5mm STRAIGH 1 CN1 Y 3711 003969 CONNECTOR HEADER BOX 2P 1R 2 5mm STRAIGH 1 CN5 Y 3601 000261 F...

Page 92: ...R CARBON 4 7KOHM 5 1 4W AA TP 2 4X6 4MM 2 R2 R27 Y R3 R6 R7 R8 R11 R12 R14 2001 000065 R CARBON 10KOHM 5 1 4W AA TP 2 4X6 4MM 10 R15 R16 R17 Y 2001 000561 R CARBON 27KOHM 5 1 4W AA TP 2 4X6 4MM 1 R29...

Page 93: ...M 1 R1 Y 0501 000294 TR SMALL SIGNAL KSA708 Y PNP 800mW TO 92 2 Q2 Q3 Y JK94 00026C PHANTOM AU JK92 00948C 1 N 1006 000133 IC DRIVER RECEIVER 232 SOP 16P 150MIL DU 2 U2 U3 Y 2203 000192 C CERAMIC CHIP...

Page 94: ...RECEIVER 232 SOP 16P 150MIL DU 3 U1 U2 U4 Y 2007 000468 R CHIP 1KOHM 5 1 10W DA TP 2012 1 R2 Y 2007 000872 R CHIP 4 7KOHM 5 1 10W DA TP 2012 1 R1 Y 2203 000192 C CERAMIC CHIP 100nF 80 20 50V Y5V TP 1...

Page 95: ...711 003969 CONNECTOR HEADER BOX 2P 1R 2 5mm STRAIGH 1 CN8 Y 3711 003409 CONNECTOR HEADER BOX 3P 1R 2mm STRAIGHT 1 CN4 Y 3711 004059 CONNECTOR HEADER BOX 30P 2R 2mm ANGLE SN 1 CN2 Y 3711 000965 CONNECT...

Page 96: ...on Specification Q ty Design Location Serviceable Remark JK92 01227B PBA SUB POWER SW ER 5200 5500 STD 1 ASSY Y 3711 000190 CONNECTOR HEADER 1WALL 2P 1R 7 92mm STRA 1 CN3 Y 3711 000829 CONNECTOR HEADE...

Page 97: ...10 DIGIT Y JK39 00034A CONNECT WIRE 350 DISPLAY ER 350 FLAT UL1 1 DISPLAY TO MAIN Y JK73 10207A RPR PAD ER 220N SPONGE BLK 2 PAD T5 0 Y 1003 001381 IC VFD HV5812P DIP 28P 540MIL ST PLA 1 U1 Y JK94 00...

Page 98: ...10 DIGIT Y 10 6 3 ER 5200M Rear Display VFD 10Digit No Part No Description Specification Q TY Design Location Serviceable Remarks JK92 00970B PBA SUB TURRET ER 450 WORLD BASIC 1 3711 004109 WAFER BOX...

Page 99: ...2 RS 232 2 PO RT LATCH 74HC574 BUFFER 74HC541 CS_LATCH 74HC574 CS_BUFFER 1 74HC541 CS_LCD CS_LATCH 74HC574 CS_BUFFER 1 74HC541 KEY M O DE SCAN RETURN SCAN LI NE RETURN LI NE CS_KEYSCAN CS_BUFFER 2 74H...

Page 100: ...H 74HC574 BUFFER 74HC541 CS_LATCH 74HC574 CS_BUFFER 1 74HC541 CS_LCD CS_LATCH 74HC574 CS_BUFFER 1 74HC541 KEY MODE SCAN RETURN SCAN LINE RETURN LINE CS_KEYSCAN CS_BUFFER 2 74HC541 BUFFER 74HC5 41 CLER...

Page 101: ...7 TXD2_IRC TXD2 8 IRC_REN DSR2 9 RXD2_IRC RXD2 10 VCC CN6 Main to VFD No Signal Name 1 SDIN 2 VCC 3 VDISP 30V 4 GND 5 LATCH 6 SCLK 7 STROBE 8 DISCONN CN10 Main to Clerk No Signal Name 1 CLERK1 2 CLER...

Page 102: ...2 Wiring Diagram 12 2 SAM4S ER 5200 Series 12 2 Wiring Diagram CASE LOWER GROUND CENTER CASE LOWER GROUND REAR Figure12 1 Wiring Diagram ER 5200 Downloaded from www Manualslib com manuals search engin...

Page 103: ...Block 13 9 3 Power PCB Schematics 1 Power Circuit Block 13 10 2 Drawer Spool Motor Drive Block 13 11 4 Power Switch PCB Schematics 13 12 5 Serial I F PCB Schematics 1 Serial I F with IRC Type 13 13 2...

Page 104: ..._IRC TXD2_IRC UART0 Signal Fiscal EPROM Write Voltage On Off AUTOCUT_PHA SPOOL_MOT VFIS_ONOFF Fiscal Extend Address16 1MBits Fiscal Extend Address17 2MBits Fiscal EPROM nCS Signal CS_FISCAL_EPROM RESE...

Page 105: ...3 A14 7 A5 19 I O6 15 I O3 29 WE 22 CS 31 A15 28 A13 23 A10 26 A9 11 A1 12 A0 30 A17 24 OE 25 A11 27 A8 10 A2 U20 KM684000LP 7 C58 100nF A 0 20 D 0 7 _RESET CS_RTC 0xF00000 0xFFFFFF CS_RAM4M2 CS_RAM4...

Page 106: ...R47 150 2W R132 270 VPH 3 3K R48 3 3K R54 2 3 1 MMBT2222A Q12 6 8K R114 12K R113 VCC 7 5 6 LM393D U22 2 C67 100nF VPH_ONOFF HIGH Active V47 SPOOL_MOT SEN_DWRCOMP2 DRAWER_1 DRAWER_2 SEN_DWRCOMP1 TPH S...

Page 107: ...0nF SEN_AUTOCUT SEN_BLKMARK_R SEN_PEND_J C53 100nF VCC IRC_DEN RXD1 RXD0 9 3 6 VCC 6 3 VCC 2002 11 22 V1 4 10 11 U17 5 74HC14 VCC VCC R171 10K CS_EXTOUT1 MEM_CE TXD2_IRC TPH J_Side Feed Motor Enable T...

Page 108: ...22 5 2 Key Return 4 7 2 5 V1 4 D17 D16 VCC 10K R131 C81 100nF 10K R141 10K R134 10K R154 Mode Key CS_KBDMODE CS_KBDMODE CS_KBDMODE CS_EXTIN2 _RD D 7 D 4 D 5 D 1 D 2 CS_KBDMODE D 6 D 7 D 3 D 4 D 0 D 1...

Page 109: ...NEAREND_J PBLKMARK_R_IN SEN_BLKMARK_R PNEAREND_R_IN SEN_NEAREND_R PEND_J_IN SEN_PEND_J PEND_R_IN SEN_PEND_R AUTOCUT_IN PLEVER_J_IN PLEVER_R_IN H ACTIVE R44 100 H ACTIVE R45 100 MOT_J_A MOT_J_A 29 27 M...

Page 110: ...7 470pF C78 2002 11 22 C75 100nF L39 VDISP VCC V1 4 10K R163 10K R150 10K R138 10K R168 VCC VCC C89 100nF 12 13 U17 6 74HC14 R119 4 7K L37 LCD_CONTADJ_1 LCD_CONTADJ_2 LCD Contrast S W Control LCD_CONT...

Page 111: ...0 7 VCC C25 100nF R21 4 7K 2 3 1 Q6 MMBT2222A D1 MMBD6050LT1 R20 4 7K 4 7K R1 FD 0 7 FA 0 15 D 0 7 Note 8255 RESET Pin is HIGH Active V23 27 25 21 19 Fiscal EPROM VCC 6 2V 13 15 9 7 3 CS_FISCAL8255 No...

Page 112: ...4063_DIP U2 C2 10nF C15 100pF R25 3 3K 3 3K R24 100 R1 1 3 2 KSA708Y Q11 ZD1 1W 1N4751A HEATSINK_S HS1 C8 4700uF 50V 140uH L8 C6 100nF 140uH L10 R28 12K R27 4 7K 4 VDWR_24V ER5500_POWER SCH R13 0 1 3...

Page 113: ...V C12 100nF R11 10k 1 3 2 KSD288 Q6 SEN_DWRCOMP1 6 3 Spool Motor 2 SEN_DWRCOMP2 2 3 ER5500_POWER SCH L5 L6 2 4 5 2 C4 100nF 2 1 3 Q2 KSA708 Y 4 7k R2 C3 100nF 4 VDWR_24V D5 1N4003 1 CON BOX 4P 2 5MM S...

Page 114: ...R ED EAR TH BR O W N BLU E 1 3 4 2002 10 16 1 V1 1 PO W ER C O R D AC 230V 50H z 2 2 TO M AI N PBA ER 5500_PO W ER SW SC H K W C H O I ER 5200 PO W ER SW I TC H PC B PO W ER O N O FF SW I TC H 2 1 C...

Page 115: ...9 CN BOX 10P CN2 4 5 1 2 6 3 CN BOX 6P CN4 C18 1uF 50V VCC 330pF C5 330pF C1 4 7K R5 1K R3 100nF C6 ZD2 1N4735A 9 11 1 7 2 6 3 8 5 4 10 CN5 CN DSUB 9P 9 11 1 7 2 6 3 8 5 4 10 CN3 CN DSUB 9P Guide Pin...

Page 116: ...G 8 CN3 H 2 CN3 B 10 CN4 J 11 CN4 K 7 CN4 G 8 CN4 H 4 CN4 D 3 CN4 C 2 CN4 B V1 2 K W Choi VCC 1uF C6 50V C8 1uF 50V 1uF C12 50V C21 1uF 50V C18 1uF 50V 50V 1uF C26 VCC 50V 1uF C10 1 3 2 KSA708 Y Q2 4...

Page 117: ...SCLK VFD_SDIN ER5200FRONTVFD SCH ER 5200 5240 DISPLAY SEN_DISPDISCON 18 12 6 7 CN1 G 4 CN1 D 1 CN1 A CON BOX 8P 2 5MM ST 100nF C2 VCC VFD FRONT PART REAR VFD I F CONN 22 16 10 4 20 14 8 2 D2 EK 04 Hyu...

Page 118: ...10 CN1 J 3 CN2 C 6 CN2 F 9 CN2 I P8 com f P1 ER5200REARVFD SCH 1 P5 VCC VCC 2002 10 28 V1 0 2 CN1 B 3 CN1 C 5 CN1 E 6 CN1 F 8 CN1 H 9 CN1 I 11 CN1 K 2 CN2 B 5 CN2 E 4 CN2 D 8 CN2 H 7 CN2 G 10 CN2 J 11...

Page 119: ...C N 1 E 6 C N 1 F 2 C N 1 B 3 C N 1 C VFD _STO R BE VFD _LATC H VFD _SC LK VFD _SD I N ER 650 5500 D I SPLAY 7 C N 1 G 4 C N 1 D 1 C N 1 A C O N BO X 8P 2 5M M ST 100nF C 2 VC C VFD R EAR PAR T D 2 EK...

Page 120: ...5 3 VPH 4 3 19 18 21 13 6 7 9 10 12 15 16 3 4 FPC CABLE 2002 07 10 V1 1 257 320 65 128 VCC VCC VCC VPH VCC LEVER_SENS Note Con Color White Note SENSOR SG 2BC NEAREND_SENS NEAREND_LED MOT_ A MOT_ B MO...

Page 121: ...ervicing information such as Service Bulletins or Supplements When possible record changes to Code numbers directly on the actual Parts List Always record Service Bulletin numbers and Application Date...

Page 122: ...Downloaded from www Manualslib com manuals search engine...

Page 123: ...Shin Heung Precision March 2004 Printed in KOREA V1 0 Code No JK68 60930A Downloaded from www Manualslib com manuals search engine...

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