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ENGLISH

  

 

11

 

S170

 

Ø54

 

S201

  

S220

 

Ø57

 

S161

 

Ø63

 

S230

 

Ø72

 

S150

 

72x50

 

 

5.2.3

 

DIRECTION

 

OF

 

ROTATION

 

Serious

 

damage

 

can

 

result

 

if

 

the

 

pump

 

is

 

started

 

or

 

run

 

in

 

the

 

wrong

 

direction

 

of

 

rotation.

 

Ensure

 

that

 

the

 

direction

 

of

 

rotation

 

is

 

correct

 

before

 

first

 

start

up

 

or

 

if

 

maintenance

 

work

 

has

 

been

 

carried

 

out

 

on

 

the

 

electric

 

power

 

supply.

 

Direction

 

of

 

rotation

 

must

 

correspond

 

to

 

the

 

arrow

 

attached

 

or

 

engraved

 

in

 

the

 

pump.

 

 

Check

 

direction

 

of

 

rotation

 

when

 

motor

 

is

 

apart

 

(coupling

 

spacer

 

dismantled

 

or

 

motor

 

not

 

coupled

 

to

 

pump).

 

If

 

not

 

feasible

 

due

 

to

 

pump

 

design

 

(pump

 

fitted

 

with

 

rigid

 

coupling)

 

it

 

is

 

necessary

 

to

 

check

 

that

 

pump

 

shaft

 

turns

 

freely

 

after

 

the

 

test

 

and

 

before

 

final

 

pump

 

start.

 

To

 

check

 

direction

 

of

 

rotation

 

start

 

motor

 

briefly

 

and

 

check

 

direction

 

of

 

rotation

 

just

 

before

 

rotation

 

stops.

 

If

 

direction

 

of

 

rotation

 

must

 

be

 

modified

 

then

 

reverse

 

two

 

phases

 

in

 

motor

 

junction

 

box.

 

It

 

is

 

possible

 

to

 

change

 

two

 

phases

 

in

 

the

 

control

 

cabinet

 

on

 

motor

 

starter

 

connections.

 

If

 

this

 

solution

 

is

 

preferred

 

then

 

it

 

will

 

be

 

necessary

 

to

 

modify

 

the

 

identification

 

of

 

the

 

cables

 

in

 

the

 

electrical

 

drawings

 

too.

 

5.2.4

 

NOISE

 

LEVEL

 

Noise

 

level

 

of

 

a

 

complete

 

pump

 

set

 

depends

 

on

 

motor

 

type

 

and

 

speed,

 

on

 

quality

 

and

 

wear

 

of

 

flexible

 

coupling

 

(if

 

concerned),

 

on

 

fluid

 

velocity,

 

piping

 

design,

 

 

Values

 

given

 

hereafter

 

are

 

only

 

indicative

 

and

 

based

 

on

 

fan

 

cooled

 

electric

 

motors

 

average

 

noise

 

levels.

 

The

 

test

 

must

 

be

 

performed

 

on

 

the

 

supplied

 

pump

 

if

 

the

 

noise

 

level

 

must

 

be

 

certified.

 

If

 

noise

 

level

 

is

 

higher

 

than

 

85dBA,

 

personel

 

working

 

in

 

pump

 

area

 

should

 

wear

 

hearing

 

protections.

 

 

Pump

 

size

 

Speed

 

(RPM)

 

For

 

maximum

 

flow

 

[dB]

 

At

 

best

 

efficiency

 

oint

 

[dB]

 

At

 

zero

 

flow

 

[dB]

 

S40

 

2900

 

71

 

66

 

79

 

S41

 

2900

 

66

 

62

 

73

 

S45

 

2900

 

71

 

68

 

69

 

S46

 

2900

 

66

 

65

 

68

 

S50

 

2900

 

75

 

69

 

72

 

S51

 

2900

 

68

 

66

 

69

 

S60

 

2900

 

72

 

71

 

73

 

S61

 

2900

 

67

 

67

 

74

 

S63

 

S2900

 

85

 

79

 

80

 

S65

 

1450

 

64

 

62

 

68

 

S68

 

2900

 

87

 

79

 

83

 

S80(

2)

 

2900

 

85

 

72

 

74

 

S80K

 

2900

 

79

 

73

 

76

 

S83

 

2900

 

89

 

78

 

86

 

S85

 

1450

 

68

 

65

 

72

 

S88

 

2900

 

94

 

87

 

89

 

S88(210)

 

2900

 

90

 

83

 

84

 

S100

 

2900

 

88

 

81

 

98

 

S105

 

1450

 

83

 

67

 

73

 

S108

 

2900

 

86

 

84

 

84

 

S120

 

1450

 

78

 

74

 

78

 

S150

 

1450

 

84

 

74

 

89

 

S160

 

1450

 

81

 

75

 

80

 

S170

 

950

 

83

 

76

 

77

 

Indicative

 

noise

 

level

 

given

 

in

 

dBA

 

(LpA

 

at

 

1

 

m)

 

 

5.2.5

 

CONNECTIONS

 

 

Suction

 

flange

 

axis

 

is

 

horizontal

 

and

 

the

 

face

 

is

 

vertical.

 

 

Discharge

 

flange

 

axis

 

is

 

vertical

 

and

 

the

 

face

 

is

 

horizontal.

 

5.2.6

 

PERMISSIBLE

 

FORCES

 

AND

 

MOMENTS

 

No

 

other

 

stress

 

than

 

the

 

one

 

due

 

to

 

fastening

 

of

 

pipe

 

and

 

pump

 

flanges

 

together

 

should

 

apply.

 

No

 

stress

 

must

 

be

 

applied

 

to

 

pump

 

casing

 

by

 

the

 

pipe

 

work.

 

A

 

pre

stress

 

may

 

exceptionally

 

be

 

applied

 

to

 

flanges

 

to

 

compensate

 

a

 

pipe

 

expansion.

 

But

 

in

 

any

 

case

 

the

 

resulting

 

forces

 

should

 

not

 

exceed

 

values

 

given

 

hereafter

 

:

 

DN

 

F

(x,

 

y,

 

z)

 

(N)

 

M

t

 

(x,

 

y,

 

z)

 

(Nm)

 

1’’1/2

 ‐ 

40

 

415

 

208

 

2’’

 ‐ 

50

 

520

 

264

 

3’’

 ‐ 

80

 

520

 

264

 

4’’

 ‐ 

100

 

832

 

416

 

6’’

 ‐ 

150

 

1040

 

528

 

8’’

 ‐ 

200

 

1220

 

670

 

Applied

 

forces

 

and

 

moments

 

should

 

not

 

be

 

maximum

 

at

 

the

 

same

 

time.

 

 

5.2.7

 

SCOPE

 

OF

 

DELIVERY

 

Pump

 

can

 

be

 

delivered

 

as

 

a

 

complete

 

pump

 

set

 

including

 

electrical

 

motor,

 

flexible

 

coupling,

 

coupling

 

guard

 

and

 

baseplate.

 

It

 

can

 

be

 

also

 

delivered

 

without

 

one

 

of

 

those

 

parts.

 

A

 

CE

 

integration

 

certificate

 

is

 

then

 

supplied.

 

This

 

instructions

 

and

 

operating

 

manual

 

is

 

part

 

of

 

the

 

pump

 

supply

 

and

 

should

 

be

 

delivered

 

attached

 

to

 

the

 

pump.

 

If

 

not,

 

ask

 

SALMSON

 

Customer

 

department

 

to

 

get

 

it.

 

ATEX

 

pumps

 

may

 

be

 

delivered

 

with

 

specific

 

instrumentation.

 

Refer

 

to

 

pump

 

technical

 

datasheet

 

or

 

to

 

acknowledgment

 

of

 

order

 

to

 

know

 

exhaustive

 

scope

 

of

 

supply.

 

 

6

 

DESCRIPTION

 

AND

 

WORKING

 

PRINCIPLE

 

 

6.1

 

PRODUCT

 

INFORMATION

 

S

 

pump

 

is

 

a

 

single

 

stage

 

self

 

priming

 

pump.

 

Several

 

variants

 

of

 

construction

 

are

 

available

 

:

 

close

coupled

 

(without

 

shaft

 

coupling),

 

Biblock

 

or

 

with

 

ball

 

bearings

 

assembly

 

fitted

 

with

 

elastic

 

coupling.

 

Close

coupled

 

pumps

 

use

 

a

 

long

 

shaft

 

electric

 

motor.

 

Biblock

 

pumps

 

accept

 

flanged

 

normalized

 

IEC

 

motor.

 

Other

 

pumps

 

sets

 

use

 

IEC

 

B3

 

motors.

 

Diesel

 

or

 

gasoline

 

engines

 

can

 

be

 

used

 

for

 

mobile

 

or

 

fixed

 

installations.

 

S

 

pumps

 

include

 

an

 

open

 

impeller,

 

wear

 

plate(s)

 

(rear

 

and

 

front

 

wear

 

plates

 

according

 

to

 

pump

 

size),

 

single

 

mechanical

 

seal

 

and

 

non

return

 

valve

 

integrated

 

in

 

the

 

suction

 

flange

 

assembly.

 

Zinc

 

anodes

 

or

 

internal

 

coating

 

with

 

Ceram

 

C0

 

can

 

be

 

supplied

 

as

 

an

 

option

 

for

 

specific

 

applications.

 

 
 

 

 

 

 

 

Summary of Contents for S series

Page 1: ...S INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 FRAN AIS ENGLISH...

Page 2: ...S INSTALLATION ET MISE EN SERVICE N M S n 4071640 Ed 5 10 13 FRAN AIS...

Page 3: ...2 9 2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteu...

Page 4: ...r les effectuer apr s d marrage 16 8 5 Mise hors service 16 8 6 Temps d amor age 16 9 Maintenance 17 9 1 G n ralit s 17 9 2 Programme d entretien et inspections p riodiques 17 9 2 1 Lubrification 17 9...

Page 5: ...ique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE S CURIT 2 4 1 CONSIGNES DE SECURITE POUR L UTIL...

Page 6: ...r e sans moteur certificat CE d incorporation fourni avec la pompe il est de la responsabilit de l int grateur de respecter toutes les r gles en vigueur pour pouvoir certifier son quipement CE La cert...

Page 7: ...tection du moteur lectrique 2 9 6 GROUPE LIVR SANS MOTEUR SANS INSTRUMENTATION Lorsqu un groupe moto pompe fait l objet d une livraison partielle moteur accouplement carter ou capteur non fourni un ce...

Page 8: ...Prendre les pr cautions n cessaires pour viter tout risque d crasement pendant le d placement des quipements Utiliser un moyen de levage m canique pour soulever tout mat riel dont le poids d passe 25...

Page 9: ...T4 3 A ZONE 2 CAT 3 II 3G T x B ZONE 2 CAT 3 II 3G EEx d IIB T4 C ZONE 2 CAT 3 II 3G EEx d IIC T4 D ZONE 2 CAT 3 II 3G EEx de IIB T4 E ZONE 2 CAT 3 II 3G EEx de IIC T4 11 X Construction sp ciale Si vo...

Page 10: ...2400 S91 S121 S161 S201 2000 S180 S230 1600 S170 S220 1200 Nombre de d marrages par heure Attendre l arr t complet du moteur avant de lancer un nouveau d marrage sous peine d endommager moteur et pom...

Page 11: ...0 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Niveau sonore indicatif exprim en dBA LpA 1 m 5 2 5 POSITION DES BRIDES L ax...

Page 12: ...e se visse directement sur le fond porte grain 7 MONTAGE ET RACCORDEMENT ELECTRIQUE 7 1 IMPLANTATION Les quipements devant fonctionner en zone dangereuse classifi e ATEX doivent tre certifi s et r pon...

Page 13: ...rature anormale des paliers de la pompe et du moteur TEMPERATURE l alignement initial entre la pompe et le moteur est r alis e temp rature ambiante et moteur froid Si la pompe est utilis e sur un flu...

Page 14: ...alisation de chasse d air est identifi e ATEX Si un clapet anti retour est install au refoulement de la pompe il sera n cessaire d installer un vent ou une purge avec retour vers le r servoir ou la cu...

Page 15: ...NPSHr de la pompe vitesse minimum est toujours amplement inf rieur au NPSHd de l installation M canique La vitesse minimale ne doit pas descendre en dessous de 40 de la vitesse nominale de la pompe p...

Page 16: ...ire fonctionner la pompe dans ces conditions au del de quelques secondes Apr s l arr t complet de la pompe toutes les vannes seront ferm es Si la pompe est quip e d un quench r chauffage flushing lubr...

Page 17: ...iv s Les abords du groupe motopompe doivent tre nettoy s 9 2 PROGRAMME D ENTRETIEN ET INSPECTIONS P RIODIQUES Pour garantir le bon fonctionnement de l quipement et minimiser les risques d al as pendan...

Page 18: ...9 3 1 2 DEMONTAGE DU FOND PORTE GRAIN Version monobloc 1 D visser les vis 6570 de fixation du moteur 8020 2 D poser le fond porte grain 4211 Version palier 1 D visser les vis 6570 de fixation du porte...

Page 19: ...semi lastique Le moteur peut tre quip de paliers roulements billes lubrifi s vie 2Z comme de paliers quip s de graisseurs manuels Les graisseurs sont alors visibles au droit des paliers et les quantit...

Page 20: ...dans la boite bornes du moteur Fuite du corps de pompe de l tanch it d arbre ou de la conduite d aspiration Remplacer le joint de corps Contr ler l tanch it d arbre Contr ler l tat des joints des bri...

Page 21: ...on de votre commande 12 1 1 PLAN EN COUPE 12 1 2 NOMENCLATURE Rep re D signation 1100 Volute 1139 Bride aspiration 1221 Fond de corps Inox 1230 Trappe de visite 1381 Bride de refoulement 1915 Plaque d...

Page 22: ...age automatique certaines options ne concernent peut tre pas votre pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque s...

Page 23: ...FRAN AIS 23...

Page 24: ...24...

Page 25: ...S INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 ENGLISH...

Page 26: ...2...

Page 27: ...ve atmosphere 6 2 9 1 Specific marking instructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 Build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivere...

Page 28: ...3 Start up 16 8 4 Running checks 16 8 5 Shutdown 16 8 6 Priming time 16 9 MAINTENANCE 17 9 1 General information 17 9 2 Maintenance and periodic inspections schedule 17 9 2 1 Lubrication 18 9 2 2 Var...

Page 29: ...cal and chemical thermal risks Property damages Loss of ex proof protection Risk of environmental pollution 2 4 SAFETY INSTRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET...

Page 30: ...sponsibility He will ensure that aIl specifications listed in this instructions are fully respected 2 9 SECURITY INSTRUCTIONS TO BE APPLIED ON EQUIPMENTS USED IN POTENTIALLY EXPLOSIVE ATMOSPHERE This...

Page 31: ...ents for the complete machine 2 9 7 COUPLING GUARD The coupling guard used in a potentially ATEX atmosphere shall meet following requirements Consist of non sparking material e g brass Must be made of...

Page 32: ...proper sling length or use a lifting beam Lifting a close coupled or a biblock pump Lifting a pumpset with folded base Lifting a pumpset with cast iron base Lifting a bareshaft pump 4 INTENDED USE S p...

Page 33: ...l E Cast iron SS 316 Stainless Steel Stainless Steel Z Cast iron zinc anode Bronze or stainless steel Stainless Steel Bronze or stainless steel B Bronze Bronze Stainless Steel Bronze X SS 316 SS 316 S...

Page 34: ...er than QBEP or if abrasive content is high choose bigger pump size S 63 If flow much higher than QBEP or if abrasive content is high choose bigger pump size S 68 If flow much higher than QBEP or if a...

Page 35: ...0 2900 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Indicative noise level given in dBA LpA at 1 m 5 2 5 CONNECTIONS Suctio...

Page 36: ...Weight of the full lubricator is app 190g and empty app 75g The dispensed product is a special water repellent grease When it is switched on the integrated electronic device regulates grease dispersi...

Page 37: ...the foundation Use low thickness shims 0 2 to 1 mm to modify coupling alignment Adjust the motor height first Sometimes it is necessary to add shims under pump feet too Aligment of coupling should be...

Page 38: ...tion flange level When suction pipe is full of liquid the pump is acting like a standard centrifugal pump Priming time will increase if a larger pipe diameter is used or if pipe length is increased An...

Page 39: ...le and known The electric motor that is supplied with the pump may be connected under conditions to a VSD Variable speed will be used to reach pump required duty point on site To ensure a reliable use...

Page 40: ...onsumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pump starts o...

Page 41: ...e available near the pump The maintenance crew should be informed about the risks linked to the use of the pump and to the pumped fluids before they can start working on the equipment dangerous produc...

Page 42: ...ign was chosen a sacrificial anode is fastened onto the impeller inspection cover Cover fitted with 1 anode Cover fitted with 2 anodes The loss of the anode material should be checked after 1 month 3...

Page 43: ...ng the shaft or the bearing 3 Slide the assembly in the bearing housing 4 Install bearing cover and tighten fastening screws 9 3 2 2 ASSEMBLY OF MECHANICAL SEAL Assembly is performed in the reverse st...

Page 44: ...ket spanner up to M 48 Allen keys up to 10 mm Range of screwdrivers Soft mallet If maintenance work must be performed in an ATEX classified area then make sure that use of all necessary tools are auth...

Page 45: ...on pump casing gaskets on shaft sealing or on suction piping Replace casing seal s Check shaft sealing Check the state of the flanges seals Pump is not lifting liquid Air leaks into pump through mech...

Page 46: ...drawing and bill of material is available upon request The demand should be sent to our Spare parts Dpt and should mention pump description and serial number Data are engraved on the pump name plate a...

Page 47: ...f packing rings Set of bearing bracket ball bearings Set of shaft bearing Set of motor ball bearings for frame size 90 Complete set of seals and gaskets Coupling elastic part s Automatic greasing cart...

Page 48: ...24...

Page 49: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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