background image

T R O U B L E S H O O T I N G

16

ITEM

01 Cylinder, Left
02 Cylinder, Right
06 Piston
07 Piston Pin
08 Piston Pin Ret
09 Piston Ring
10 Con Rod
11 Linked Con Rod
12 Conrod Linkpin/Scr
13 Con Rod Screw
14 Cyl Screw Set
15 Crankcase
17 Rear Cover(A)
18 Rear Cover(B)
19 Breather Nipple
20 Frt Ball Bearing
21 Main Ball Bearing
22 Rear Ball Bearing
23 Crankshaft
24 Pinion-crankshaft
25 Pinion gear pin
26 Collar, Crankshaft
27 Tapered Collet & Drv
28 Prop Wash/Nut
29 Prop Nut Spinner
30 Prop Nut Elect
31 Crankcase Screw S
32 Eng Gasket Set
33 Cam Gear Housing
34 Cam Gear Left
35 Cam Gear Right
36 Cam Gear Shaft
37 Tef/Steel Wash Set
38 Tappet
39 Pushrod
40 Push Rd Cvr Rb sea
41 Rocker Arm
42 Rckr arm scrw nut
43 Rckr arm pin
44 Rckr arm brak left
45 Rckr arm brak right
46 Valve in/out
47 Vlv spg/kpr/rtr
48 Vlv Retainer
49 Rocker Arm Cover
52 Counter Gear
53 Counter Gear Shft
64 Air pump Assy
65 Air pump housing
66 Dlap/chk vlv rbr set
67 Dlap/push rd/retn sp
68 Check valve in/out
69 Intake manifold, rt
70 Intake manifold, lft
71 Intake manifold nut

TWIN CYLINDER CROSS REFERENCE CHART (2006)

P

FA-60T

60T01A
60T02A
60T06A
60T07
5008
60T09
60T10
*
*
60T13
60T14
60T15
60T17
60T18
6519
5020A
60T21
60T22
60T23A
*
*
*
60T27
5628
*
5030A
60T31
60T32
*
*
60T35
*
60T37
5038
60T39
60T40
60T41
60T42
60T43
*
*
60T48
5047
5048
60T49
325R552
60T53
*
*
*
*
*
60T69
60T70
60T71

LL

FA-90TS

90TS01
90TS02
90TS06
4507A
5008
45S09
90TS10
*
*
90TS13
60T14
90TS15
90TS17
90TS18
6519
5020A
60T21
60T22
90TS23A
*
*
*
60T27
5628
*
5030A
60T31
60T32
*
*
60T35
*
60T37
5038
90TS39
90TS40
60T41
60T42
60T43
*
*
90TS46
5047
5048
60T49
325R552
60T53
*
*
*
*
*
90TS69
90TS70
100T71

AA

FA-100T

100T01
100T02
5006
5007
5008
5009
100T10
100T11
*
*
5014
100T15
*
*
5019
100T20A
*
100T22A
100T23A
100T24
5025
100T26
6527
5628
*
5030A
100T31
100T32A
5033A
130T34
5035
5036A
5037
5038
5039
5040
5041
5042
5043
*
*
5046
5047
5048
5049A
*
*
*
*
*
*
*
100T69
100T70
100T71

DD

FA-182TD

182TD01
182TD02
91S06
91S07
6508
91S09
182TD10
182TD11
*
*
6514
182TD15
*
*
6519
182TD20
*
182TD22
182TD23A
*
*
*
120S27A
170R328
120S29
120S30
182TD31
182TD32A
182TD33A
182TD34
6535A
182TD36A
5037
5038
91S39
60T40
5041
60T42
5043
*
*
91S46
6547
5048
5049A
*
*
*
*
*
*
*
182TD69
182TD70
182TD71

Z

FA-300TL

300T01A
300T02A
300T06A
120S07
300T08
300T09A
300T10C
*
*
300T13
120S14A
300T15B
300T17
*
6619
300T20A
300T21
300T22
300T23D
*
*
*
300T27B
300T28B
*
*
300T31
300TL32A
300T33
300T34
120S35
5036A
120S37
120S38
300T39
300T40A
120S41
300T42
120S43
120S44
120S45
120S46
300T47
120S48
120S49
*
*
*
*
*
*
*
300TL69A
300TL70B
300TL71

W

FA-300TTDP

300TTDP01A
300TTDP02A
300T06A
120S07
300T08
300T09A
300T10C
*
*
300T13
120S14A
300T15B
300T17
*
*
300T20A
300T21
300T22
300T23D
*
*
*
300T27B
300T28B
*
*
300TTDP31
300TTDP32A
300T33
300T34
120S35
5036A
120S37
120S38
300T39
300T40A
120S41
300T42
120S43
120S44
120S45
120S46
300T47
120S48
120S49
*
*
*
*
*
*
130T68A
*
*
*

Summary of Contents for FA-100T

Page 1: ...INSTRUCTION MANUAL TWIN CYLINDER FOUR STROKE ENGINES FA 60T FA 182TD FA 90TS FA 300TL FA 100T FA 300TTDP...

Page 2: ...VERY IMPORTANT Failure to read and follow these instructions before you proceed may result in engine damage and the voiding of your warranty...

Page 3: ...aito motor mount supplied Never clamp the engine in a vice 2 When running the engine be sure that all spectators especially children are at least 20 feet away 3 Use the correct size and pitch of prope...

Page 4: ...dmium starters etc should be removed from your pockets so they do not fall into the propeller 4 Glow plug clips and cords are kept well away from the propeller 5 Your glow fuel is kept in a safe place...

Page 5: ...ermine the best initial propeller for your particular application 3 Glow Plug Battery Your glow plug may be properly heated by several different sources The Hangar 9 Power Panel HAN106 when accompanie...

Page 6: ...40 will ensure proper lubrication for the first run Regardless of the mounting method chosen for break in the following procedures are applicable 1 Use a break in fuel as described in the Support Equ...

Page 7: ...buretors it s imperative that the fuel lines are identical in length from the Y fitting to the fuel inlets Connect the fuel tank lines as shown in Figures 1 2 and 3 Figure 1 FA 300TL Figure 2 FA 300TT...

Page 8: ...of the Saito FA 182TD Ibstead remove the aluminum stopper from the silicone tubing leading to the right cylinder carburetor spray bar Inject approximately 5cc of fuel into the silicone tubing Replace...

Page 9: ...full of fuel Generally 40 minutes is considered sufficient for normal break in prior to the first flight 9 After break in If a test stand was used for the break in procedure the engine may now be moun...

Page 10: ...ounterclockwise the mixture will become lean NOTE The fuel mixture is too rich if when you open the throttle rapidly the engine emits white smoke and stutters or stumbles Correct this by rotating the...

Page 11: ...ow correctly balanced FA 300TTDP Dual Carburetor Fuel Pump Adjustment Prior to starting the FA 300TTDP it s imperative that the fuel pump connections are properly installed Please refer to Figure 2 on...

Page 12: ...e until the rpms dorp off slightly Richen the low speed mixture by turning the idle screw 1 8 to 1 4 turn counterclockwise Lean the left cylinder low speed mixture screw turning the screw clockwise un...

Page 13: ...The muffler brackets are not supplied with the FA 182TD Regularly check all screws and nuts on both the engine and muffler After 1 2 hours of operation valve adjustment may be necessary Adjust the val...

Page 14: ...gear shaft Next insert the counter gear onto the shaft followed by another spacer During this step it s important that neither the crankshaft nor the cam gear are moved from their alignment marks Refe...

Page 15: ...360 degrees to place the left piston at the top dead center 3 Reassemble the piston rod rocker arm pins pushrod tappet etc in their original positions Engine parts are mated after running the engine a...

Page 16: ...e finished flying for the day 6 For long term storage make sure there is no fuel left in the tank and the engine Remove the glow plug and apply several drops of high quality oil i e Marvel Air Tool Oi...

Page 17: ...epeat priming procedure Disconnect battery remove glow plugs and rotate propeller several times to clear cylinder Disconnect battery and rotate propeller several times to clear cylinder Remove plugs a...

Page 18: ...0 60T41 60T42 60T43 60T48 5047 5048 60T49 325R552 60T53 60T69 60T70 60T71 LL FA 90TS 90TS01 90TS02 90TS06 4507A 5008 45S09 90TS10 90TS13 60T14 90TS15 90TS17 90TS18 6519 5020A 60T21 60T22 90TS23A 60T27...

Page 19: ...2 50123 50124 50126 56135 50139 100Ti140 50143 30S147 LL FA 90TS 90TS73 90TS74 60T79 60T80 90TS821C 90TS831 60T84 90TS85 5086 90TS87A 60T88B 60T89 90TS90A 90TS91 60T94 60T95A 60T96 saiman2 60T99 60T10...

Page 20: ...m 10 6 10 7 11 5 11 6 12 5 11 5 11 6 12 4 12 5 FA 90TS 2 000 10 000 rpm 12 8 13 6 13 8 13 8 14 6 FA 100T 2 000 10 500 rpm 12 8 13 6 14 6 14 6 FA 182TD 2 000 10 500 rmp 14 12 14 10 15 10 15 8 16 6 16 8...

Page 21: ...gs Fuel Pump Dual Carb 112 30 49 175 233 102 83 SPECIFICATIONS Items Disp cc Bore mm Stroke mm Weight g K ISO Cylinder HP FA 60 Twin Cylinder 10 0 20 0 16 0 750 M7x1 5ccx2 ABC 0 9 FA 90TS Twin Cylinde...

Page 22: ...E N G I N E S P E C S 20 FA 60T...

Page 23: ...P A R T S L I S T 21 FA 90TS...

Page 24: ...P A R T S L I S T 22 FA 100T...

Page 25: ...P A R T S L I S T 23 FA 182TD...

Page 26: ...P A R T S L I S T 24 FA 300TL FA 300TTDP...

Reviews: