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VERS.2015.07.21                                                                                                CS 451 D7_MAN_EN 

21 

6.2  Maintenance of the engine 

 

Regular service period 

Perform operating hour interval 

 

 Ea

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h

 u

s

e

 

 Fi

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t m

o

n

th

 o

r 2

5

 h

o

u

rs

 

 Ev

e

ry

 2

5

0

 h

o

u

rs

 

 Ev

e

ry

 5

0

0

 h

o

u

rs

 

 Ev

e

ry

 1

0

0

0

 h

o

u

rs

 

Engine oil 

Check level 

 

 

 

 

 

Change 

 

 

 

 

 

Oil filter 

Clean 

 

 

 

 

 

Cooling air zone 

Check-Clean 

 

 

 

 

 

Air intake point 

Check-Clean 

 

 

 

 

 

Water trap 

Check 

 

 

 

 

 

Air cleaner filter 

Clean 

 

 

 

 

 

Change the cartridge 

 

 

 

 

 

Valve clearance 

Check and adjust 

 

 

 

 

 

Fuel filter 

Replace 

 

 

 

 

 

Exhaust mesh inlet 

Clean 

 

 

 

 

 

 

Oil level check

 

When  checking  the  oil  level,  the  engine 
must  not  be  running,  and  should  stand 
horizontal.  

  Remove any dirt in the dipstick area. 

  Check  oil  level  at  the  dipstick:  top  up  if 

necessary as far as the max. mark. 

 

 

Changing engine oil  

The  engine  must  be  stopped,  and  should 
stand horizontal. Drain the engine oil  when 
it is warm. 

CAUTION!

 Risk of scalding from 

hot oil.  
Please  dispose  of  used  motor  oil  in  a 
manner  that  is  compatible  with  the 
environment. We suggest you to take used 
oil  in  a  sealed  container  to  your  local 
recycling  centre  or  service  station  for 
reclamation.  Do  not  throw  it  in  the  trash, 
pour it on the ground or down in a drain.  

  Take  out  the  oil  drain  plug  « 1 »  and 

allow the oil to drain out.  

 

 

  Clean  the  oil  drain  plug  « 1 »  and  fit  a  new  washer  « 2 »  before  tightening.  (Tightening 

torque : 50 Nm) 

  Add engine oil until the max. mark on the dipstick. 

Summary of Contents for Norton Clipper CS 451 D7

Page 1: ...CS 451 D7 OPERATING INSTRUCTIONS Translation of the original instructions...

Page 2: ...VERS 2015 07 21 CS 451 D7_MAN_EN 2...

Page 3: ...COMPATIBILITY 2004 108 CE NOISE 2000 14 CE And the European standard EN 13862 Floor cutting off machines Safety Valid for machines as of serial number 70100000 Storage site for the technical document...

Page 4: ...VERS 2015 07 21 CS 451 D7_MAN_EN 4...

Page 5: ...mission 14 3 ASSEMBLY AND COMMISSIONING 15 3 1 Operator s handle assembly 15 3 2 Tool assembly 15 3 3 Water cooling system 15 3 4 Starting the machine 16 4 TRANSPORT AND STORING 17 4 1 Securing for tr...

Page 6: ...onsible for any resulting damage Any risk shall be borne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as...

Page 7: ...ion raises the blade Never move the machine with the blade running idle Rotation direction of the blade 1 2 Machine plate Important data can be found on the following plate located on the machine Mach...

Page 8: ...ty with specified Processes No 8 of the Protection of Eyes Regulation 1974 Regulation 2 2 Part 1 Also use the other safety equipments mentioned on the symbols and a dust mask when you are dry cutting...

Page 9: ...water container ensure outstanding cutting performance as well as easy handling Specific machine parts allow continuously setting the cutting depth and easily keeping the desired cutting direction Erg...

Page 10: ...urning the hand wheel clockwise or anti clockwise will lower or raise the cutting blade A depth gauge allows the operator to control precisely the depth of cut The handle 3 is removable or can be reve...

Page 11: ...ylinder head cover 3 Exhaust silencer 4 Exhaust mesh insert 5 Oil pressure switch 6 Starter motor 7 Voltage regulator 8 Crankshaft power take off 9 Oil drain plug 10 Speed adjustment lever 11 Oil filt...

Page 12: ...ommended SAE 10W 30 outside temperature between 5 C and 35 C Starter Manual pull cord Max blade diameter 450 mm Bore 25 4 mm Max cutting depth mm 170 mm Flange diameter 108 mm Blade shaft speed 2573 m...

Page 13: ...double according to operating conditions like o Material to be cut o Cutting depth o Wear of the machine o Lack of maintenance o Tool not adapted to application o Tool in bad shape o Non specialised...

Page 14: ...ISO 3744 Uncertainty K Sound power level LWeq NF EN ISO 3744 CS 451 D7 70184629089 91 dB A 2 5 dB A 110 dB A 4 dB A Values determined using the procedure described in the standard EN 13862 The measure...

Page 15: ...nge Remove the nut and the outer flange Clean the flanges and blade shaft and inspect for wear Mount the blade on the shaft ensuring that direction of rotation arrow on blade steel centre is correct W...

Page 16: ...the cable run back in this way the entire length of the starting cable can be used to start the machine Grip the handle with both hands Commence pulling the starting cable vigorously and at an increa...

Page 17: ...4 2 Transport and lifting procedure The machine can be moved on a flat surface using its wheels Only use the metal hook located over the water tank to lift the machine with a crane No other part e g...

Page 18: ...length Make sure that you have filled the engine tank with fuel and the water tank with water or when possible that the machine is connected to the water network No fuel is supplied with the machine...

Page 19: ...To lower blade into the cut turn hand wheel clockwise Each turn of the hand wheel will raise or lower the blade by 10mm To prevent the blade to rise with vibrations you can use the hook on the main pa...

Page 20: ...stment and replacement of the belt After one hour of work the belt heats up and stretches Therefore you have to re tighten it To adjust the belts firstly remove the belt guard by unscrewing the 4 scre...

Page 21: ...ontal Remove any dirt in the dipstick area Check oil level at the dipstick top up if necessary as far as the max mark Changing engine oil The engine must be stopped and should stand horizontal Drain t...

Page 22: ...is removed Loosen the screw 1 with approx 5 rotations Remove the oil filter from housing Use an air line to blow out oil filter dirt from the inside outwards Check the joint washer 1 whether it is da...

Page 23: ...water emerges before the diesel fuel The two substances separate at a clearly visible line As soon as diesel only emerges retighten screw 1 Cleaning the air cooling zone Before cleaning the engine mu...

Page 24: ...015 07 21 CS 451 D7_MAN_EN 24 Screw on the hexagonal nut 1 by approx 1 turn Insert exhaust screen with hoop 1 into hole them pull outwards again so that the hoop is retained Tighten the hexagonal nut...

Page 25: ...ther dirt emerges The air pressure must not exceed 5 bar Check the filter cartridge s gasket surface 1 for damage Check the filter cartridge for cracks or any other type of damage to the paper filter...

Page 26: ...ide Trouble Possible source Resolution Engine lacks power Tank run dry Add fuel Air filter clogged Clean or replace air filter Speed control lever does not remain in the selected position Prevent spee...

Page 27: ...means which seem appropriate to us and but which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case...

Page 28: ...VERS 2015 07 21 CS 451 D7_MAN_EN 28 Guarantee can be claimed and technical support obtained from your local distributor where machines spare parts and consumables can be ordered as well...

Page 29: ...VERS 2015 07 21 CS 451 D7_MAN_EN 29...

Page 30: ...VERS 2015 07 21 CS 451 D7_MAN_EN 30...

Page 31: ...VERS 2015 07 21 CS 451 D7_MAN_EN 31...

Page 32: ...VERS 2015 07 21 CS 451 D7_MAN_EN 32 www construction norton eu Saint Gobain Abrasives 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com...

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