SAINT-GOBAIN Norton Clipper BLOCKBUSTER BBM307 Owner'S Manual Download Page 1

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OWNER’S MANUAL

BLOCKBUSTER MINI

MASONRY SAW

Model: BBM307 | BBM158

Summary of Contents for Norton Clipper BLOCKBUSTER BBM307

Page 1: ...OWNER S MANUAL BLOCKBUSTER MINI MASONRY SAW Model BBM307 BBM158...

Page 2: ...o us upon inspection at such point to have been defective in material or workmanship with expense for transportation borne by the customer In no event shall Norton Clipper be liable for consequential...

Page 3: ...rical 15 22 Extension Cord 16 Generator 16 BBM307 Electrical 17 BBM307 Wiring Diagram 17 BBM158 Electrical 18 19 BBM158 Wiring Diagram 19 General Electrical Trouble Shooting 20 22 BBM307 Trouble Shoot...

Page 4: ...BM158 40 Cutting Table Assembly BBM307 and BBM158 41 Electrical System BBM307 42 Carbon Brush Air Intake and Blade Shaft 43 Cutting Head BBM307 44 45 Motor Assembly BBM307 46 Blade Guard Assembly BBM3...

Page 5: ...diately after it is turned off Never operate the engine with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Moving parts can crush and cut Keep hands...

Page 6: ...e with icons SAFETY ICONS Read operator s instructions Read OSHA and ANSI B7 1 Visit the industry safety page www safety UAMA org Eye protection must be worn Ear protection must be worn Protect your l...

Page 7: ...ood work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible...

Page 8: ...ximum operating speed listed on the blade 6 Fill the water pan with water 7 The blade guard must be in place with the nose guard down and locked when the saw is running 8 The operator should wear safe...

Page 9: ...y against the outside blade shaft collar 5 The blade must be operated within the specified maximum operating speed listed on the blade 6 If wet cutting submerges the water pump in clean water and open...

Page 10: ...Block Buster Mini Masonry saw is equipped with special designed switch cover that turns the power off when closed and can be locked in the off position The locking of the switch and disconnection the...

Page 11: ...use extension cords and do not jerk on any cord to disconnect Keep the cord away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the saw from th...

Page 12: ...7mm 5 127mm Cutting Length 10 7 16 265 mm 10 7 16 265 mm Max material size 8 x 8 x 16 203 x 203 x 406 8 x 8 x 16 203 x 203 x 406 Dimensions Lx W x H mm 31 1 2 x 18 1 2 x 30 800 x 470 x 762 31 1 2 x 24...

Page 13: ...Cutting Includes Mounting Hardware OPT OPT S 70184680907 GUIDE ADJUSTABLE ANGLE GUIDE Includes Mounting Hardware OPT OPT S 70184633009 GFCI PLUG NEMA 5 15P x NEMA 5 15R Connect to Power Supply then at...

Page 14: ...Plunge Cutting Pivoting Head with Moving Table Step Cutting To operate the BBM307 Blockbuster Mini as a chop or plunge saw pull up on the Angle Lock Pin rotate 90 degrees and release Now the cutting...

Page 15: ...3 BBM307 BBM158 Figure 1 3 BBM158 Depth Control Knob Figure 1 4 BBM158 Cutting Head Cutting Head Depth Control Guide Knob Figure 1 1 Angle Lock Pin Figure 1 2 Angle Locking Position Cutting Head Depth...

Page 16: ...ith a minimum of a 15 amp circuit for best performance use a 20 amp circuit The BBM158 can be used on a 115 volt 60 Hz 1 Phase circuit with a 20 amp breaker for best performance use a 30 amp breaker T...

Page 17: ...e power supply if using an extension cord always connect the GFCI to the power source then attach the extension cord see Extension Cord section of this manual for details on the cord set and then atta...

Page 18: ...to motors due to the use of extension cords that are too small or too long Generator Using the machine with a generator that is less than the recommend output can result in motor damage and is not cov...

Page 19: ...h matches the voltage of the electrical supply Failure to do so may result in motor damage and is not covered under any warranty Generator Using the machine with a generator that is less than the reco...

Page 20: ...19 OwnersManual MasonrySaw BBMSeries Rev09 2023 BBM158 Wiring Diagram...

Page 21: ...erify that the Blade is properly exposed Verify that the Blade is installed properly Verify the cutting method Forcing the Blade into the material is a sign that either the Blade is NOT correct for th...

Page 22: ...upply page 14 b Too long or thin extension cord see Extension Cords page 15 c Overload Protector Thermal issues see Overload Protector Thermal Tips page 17 d Low voltage at the machine see Power Suppl...

Page 23: ...if removed Tries to turn on but shuts off e Power supply Circuit Breaker verify if correct see Power Supply page 14 f Too long or thin extension cord see Extension Cords page 15 g Overload Protector...

Page 24: ...Blade Shaft Bolt Cock Wise to remove the bolt NOTE The Blade Shaft Bolt is a Left handed thread Blade Shaft Nut Installation Removal Blade Shaft Bolt Removal 4 Remove the outer Blade Collar and inspe...

Page 25: ...on can break the bolt Turn clockwise loosen to remove and counterclockwise to install tighten Cutting Methods The BBM307 and BBM158 are designed for usage with Diamond Steel Centered Blades specifical...

Page 26: ...lade circumference to be in contact with the material causing excessive friction heat to be generated which then causes the blade to smear or load with fused material particles and lose its sharp cutt...

Page 27: ...xcessive pressure on the rim may cause warping or twisting of the rim section 5 When a new diamond blade is broken in make the first few cuts slowly until the blade cuts freely and easily 6 When the b...

Page 28: ...lows the BBM307 or BBM158 to be used with any OSHA approved HEPA vacuum Please follow all OSHA regulations when not wet cutting The BBM optional Vacuum Table replaces the existing conveyor cart and op...

Page 29: ...e lever down and towards the rail until the Conveyor Cart Locking Pin Engages The Conveyor Cart may need to be moved forwards or backwards slightly during this process To unlock the Conveyor Cart reve...

Page 30: ...d side hardware 7 Place the Conveyor Cart on the rails see Conveyor Cart Assembly page 32 for instructions 8 Align the Conveyor Cart to the blade by moving the operators left hand rail 9 After the con...

Page 31: ...ter replacement to avoid brushes damaged that will void the saw warranty Dust ingestion will damage the motor s brushes internal motor bearings and field windings and is not covered under any warranty...

Page 32: ...ears are greased with a good quality High Pressure High Temperature Gear Grease EX Nye Synthetic Lubricants Rheolube 380 GI or Mobil XHP222 or Equal Remove the bearing cover and attachment screws and...

Page 33: ...the air filter To replace the Air Filter 1 Carefully remove the old Air Filter from the Motor Air In Take Cover opening NOTE Pull the Air Filter thru the opening in the front of the Motor Air In Take...

Page 34: ...electrical components or motor allow the unit to completely dry before connecting to any electrical supply as a short may occur if water is present BBM158 Belts The BBM158 Blockbuster Mini Masonry Saw...

Page 35: ...tor needs to be tightened Do this by tightening the Bolt to Tension the motor turn clockwise 6 Pull the motor towards the rear pf the machine away from the blade shaft until there is about 3 8 movemen...

Page 36: ...Unless Noted Otherwise Use Only Clipper Diamond Blades Contact your local Norton Clipper Distributor or our Customer Service at 800 554 8003 for the best blade for the application All parts are desig...

Page 37: ...58 Type 1 70184600764 235031 SCR M8 X 16 1 25 DIN933 4 4 W 2 TBA 235012 WASHER LOCK M8 DIN127B 4 4 W 3 70184600562 232110 WASHER M8 DIN125 FLAT 4 4 W 4 70184600765 235034 CUTTING TABLE POSITION BRACKE...

Page 38: ...3 70184600727 235002 CONVEYOR CART ASSEMBLY BBM 1 1 S 4 70184600731 235008 WHEEL FLAT 2 BBM307 1 1 W 5 70184600732 235009 SCR M8 X 40 1 25 DIN933 2 2 W 6 70184600733 235010 RULER GUIDE BBM307 1 1 S 7...

Page 39: ...017 SCR M6 X 30 1 0 DIN933 1 1 S 6 70184600756 235018 WASHER LOCK M6 DIN127B 1 1 S 7 70184600757 235019 SPRING TENSION TBL LCK BK 1 1 S 8 70184600756 235018 WASHER LOCK M6 DIN127B 1 1 S 9 70184600758...

Page 40: ...er Collecting Pan BBM307 BBM158 UPC Part Description 307 158 Type 1 70184600761 235025 FRAME ONLY BBM307 1 1 S 2 70184600762 235026 DUST WATER COLLECTING PAN 1 1 S Order by UPC number W Wearing Part S...

Page 41: ...R M8 X 20 1 25 DIN933 4 4 S 2 70184625604 235012 WASHER LOCK M8 DIN127B 4 4 W 3 70184600562 232110 WASHER M8 DIN125 FLAT 4 4 S 4 70184600763 235030 RAIL 2 BBM307 2 2 S 5 70184600762 235026 DUST WATER...

Page 42: ...8 UPC Part Description 307 158 Type 1 70184600764 235031 SCR M8 X 16 1 25 DIN933 4 4 S 2 70184625604 235012 WASHER LOCK M8 DIN127B 4 4 S 3 70184600562 232110 WASHER M8 DIN125 FLAT 4 4 S 4 70184600765...

Page 43: ...1 S 7 70184600775 235045 CUTTING HEAD CASTING ONLY 1 S 8 70184600776 235046 POWER SWITCH COVER 1 S 9 70184680858 233003 SWITCH TOGGLE POWER 15A 1 S 70184623912 235165 SWITCH TOGGLE POWER 20A BBM307 1...

Page 44: ...35112 BEARING BLD SHFT SMALL 1 S 7 70184600828 235113 KEY WOODRUF BBM BLD SHAFT 1 S 8 70184600829 235114 BLADE SHAFT BBM307 1 S 9 70184600830 235115 GEAR BLADE SHAFT BBM 1 W 10 70184600831 235116 SHAF...

Page 45: ...44 OwnersManual MasonrySaw BBMSeries Rev09 2023 PARTS BREAKDOWN Cutting Head BBM307 Only...

Page 46: ...S 13 70184600794 235073 CROSS BAR POSIT TUBE SHRT 1 S 14 70184600795 235074 CROSS BAR POSIT TUBE LNG 2 S 15 70184600796 235075 COLLAR SET CUTTING HEAD 2 S 16 70184600797 235076 SCR M6 X 10 1 0 SET DIN...

Page 47: ...TE BBM 1 S 4 70184600827 235112 BEARING BLD SHFT SMALL 1 S 5 235126 Part of Motor Replacement Kit 70184622406 2 W 6 235127 Part of Motor Replacement Kit 70184622406 2 W 7 70184600873 235104 WASHER M4...

Page 48: ...132 ARBOR COVER BBM307 1 S 4 70184600847 235133 TIGHT COLLAR BBM307 1 S 5 70184600848 235134 LOOSE COLLAR BBM YMB307 1 S 6 70184600788 235063 WASHER M10 X 40 X 3 BLD S 1 S 7 70184600893 235142 SCR M10...

Page 49: ...S 8 70184603024 235206 EXTRERNAL ROTARY SWITCH 1 S 9 70184600585 235024 WASHER M6 DIN 125 FLAT 1 S 10 70184603023 235207 C PLATE BBM158 1 S 11 70184600850 235136 NUT M6 DIN985 LOCK 1 S 12 TBA 235208 6...

Page 50: ...S 1 W 7 70184600779 235051 HANDLEBAR BBM307 BBM158 1 W 8 70184600779 235024 M6 NARROW WASHER 1 S 9 70184600756 300279 M6 LOCK WASHER 1 S 10 70184600774 235044 POWER CABLE HOLDING BRKT 1 S 11 701846305...

Page 51: ...50 OwnersManual MasonrySaw BBMSeries Rev09 2023 PARTS BREAKDOWN Cutting Head BBM158 Only...

Page 52: ...10 X 20 SET DIN916 1 S 14 70184600797 235076 SCR M6 X 10 1 0 SET DIN916 2 S 15 TBA 235244 KEY 5X5X10 SQ 1 S 16 70184694191 235245 CUTTING DEPTH GUIDE 1 S 17 TBA 235246 SPRING BRACING BAR 1 S 18 701846...

Page 53: ...1 0 X 10L HEX BOLT 4 S 6 70184600756 235018 WASHER LOCK M6 DIN127B 4 S 7 70184600585 27539 WASHER M6 DIN 125 FLAT 4 W 8 70184695036 235235 BBM158 BELT GUARD 1 S 9 70184644931 242033 KEY 5 X 5 X 30 SQU...

Page 54: ...8 70184630594 235218 CAPACITOR START BBM158 1 W 9 70184603040 235219 SCR 10 24 X 1 4 PHL RDHD 100 PAK 4 S 10 70184630593 235220 HOUSING START CAP BBM158 1 S 11 70184631184 235221 COVER RUN CAPACITOR B...

Page 55: ...COLLAR BBM307 2 S 7 70184600848 235134 LOOSE COLLAR BBM YMB307 1 S 8 70184600788 235063 WASHER M10 X 40 X 3 BLD S 1 S 9 70184600893 235142 SCR M10 X 20 1 5 DIN933 LH 1 S 10 70184600850 235136 NUT M6...

Page 56: ...55 OwnersManual MasonrySaw BBMSeries Rev09 2023 PARTS BREAKDOWN Optional Splash Guard Assembly BBM307 BBM158...

Page 57: ...98 BRACKET MOUNT WATER SYS 1 1 S 9 70184600898 235099 SCR M4 X 8 DIN966 PHILIPS 2 2 S 10 70184600820 235100 WATER TUBE SHORT BBM 1 1 S 11 70184600821 235101 VALVE BBM307 1 1 S 12 70184600872 235103 SC...

Page 58: ...OPT 2 70184600691 235001 STAND BBM307 and BBM158 1 1 OPT 3 70184602862 233934 VAC ATTACHMENT SYSTEM BBM307 1 1 OPT 4 70184682710 234030 RIP GUIDE45 90 CTC YTM7 1 1 OPT 5 70184680897 233034 MITER BLOCK...

Page 59: ...58 OwnersManual MasonrySaw BBMSeries Rev09 2023 This page is left intentionally blank NOTES...

Page 60: ...59 OwnersManual MasonrySaw BBMSeries Rev09 2023...

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