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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

 
 

INDEX  

Page 

 
I – General   

 

I.1 – Introduction 

 

I.2 – Materials 

 

I.3 – Operation description 

 

I.4 – Pump Data 

 
II – Quick checklist 

 

II.1 – Shipment 

 

II.2 – Reception 

 
III – Installation and operation 

 

III.1 – Testing 

 

III.2 – Set up 

 

III.3 – Connections 

 

 

III.3.1 – Air/nitrogen connections 

 

 

III.3.2 – Fluid connections 

 

III.4 – Initial tests and Adjustments 

 
IV – Applications 

 

IV.1 – Chemical compatibility 

 

IV.2 – Temperature range 

 

IV.3 – Limitations of use 

 

 

V – Maintenance 

 

V.1 – Initial checking steps 

 

V.2 – Comments 

 
VI –Dismantling and Repair 

 

VI.1 – How to dismantle 

 

VI.2 – Pump maintenance and repair procedures 

 
VII – Troubleshooting 

 
VIII – Warranty 

10 

 
 
Appendix 

11 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for AstiPure II series

Page 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Page 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Page 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Page 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Page 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Page 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Page 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Page 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Page 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Page 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Page 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Page 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Page 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Page 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Page 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Page 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Page 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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