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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

4/16

 
Various information relating to air connection is gathered in diagram 1. 

 
Diagram 1 
 

 

 

Index Designation 

1 Air 

supply 

1.1 

Static working pressure: 2-5 Bar or 29-72.5 PSI. Please contact us for different air setting 
Air supply quality according to ISO 8573-1 (dry air or nitrogen) 
Dust: Class 2 
Dew point: Class 2 

1.2 

Oil quality: Class 0 (No oil) 

2 Pressure 

regulator 

Pneumatic valves 3/2/2 

Tap 3/8 – 18 NPT 

Tube dimension: Ø 08x10mm (5/16"x3/8") – Max. length between pump and pressure regulator: 10 feet or 3 
meters 

Optic fiber (optional, please contact us) 

Exhaust tap: G3/8" (standard muffler) 

Exhaust tube (optional, please contact us) 

8.1 

Minimum inlet diameter: Ø 3/8"x1/2" or 10x13 mm. Max length: 10 feet or 3 meters 

9 Temperatures 

9.1 

Environment: 50 to 140°F or 10 to 60°C 

9.2 

Maximum fluid temperature: 185°F or 85°C. Please contact us for higher temperature 

10 No 

muffler 

 
 

III.3.2 – Fluid connections 

 
The pump is self-priming. The inlet is at the bottom and the outlet at the top. 
 
The reference of your pump is A2CH3 F16. It is supplied with flared fittings (at inlet and outlet) suitable 
for 3/4"x1" or 22x25 mm tube. 
 

III.4 – Initial Tests and Adjustments  

 
Before commissioning the pump, we recommend to test it dry with a supply pressure of 50 PSI or  
3.5 bar to ensure the system works correctly (See III.3.1 for the correct connections). 
 
Before using the pump with chemicals please check: 

  The 4 manifolds (P/N 9366-100) are tight, 

  The air/nitrogen supply is dry, clean and between 29 and 72.5 PSI or 2 and 5 bar (please contact 

us for different values) 

  The inlet and outlet fluid connections are correctly fitted and tight. 

 

Summary of Contents for AstiPure II series

Page 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Page 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Page 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Page 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Page 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Page 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Page 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Page 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Page 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Page 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Page 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Page 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Page 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Page 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Page 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Page 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Page 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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