Saimo 6105 Installation, Operating And Service Manual Download Page 1 | Manualshive

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6105

6105

6105

6105 Belt

Belt

Belt

Belt Feeder

Feeder

Feeder

Feeder integrator

integrator

integrator

integrator

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--- User

User

User

User’’’’s

s

s

s Guide

Guide

Guide

Guide ---

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---

1

6105

6105

6105

6105 Belt

Belt

Belt

Belt Feeder

Feeder

Feeder

Feeder integrator

integrator

integrator

integrator

Installation,

Installation,

Installation,

Installation, Operating

Operating

Operating

Operating and

and

and

and Service

Service

Service

Service

Manual

Manual

Manual

Manual

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Summary of Contents for 6105

Page 1: ...ser User s s s s Guide Guide Guide Guide 1 6105 6105 6105 6105 Belt Belt Belt Belt Feeder Feeder Feeder Feeder integrator integrator integrator integrator Installation Installation Installation Instal...

Page 2: ...PT PROMPT PROMPT HELPS YOU USE THE INFORMATION INDICATED ON THE EQUIPMENT BETTER Please read through all the documents dispatched together with the equipments before you start to work with the equipme...

Page 3: ...veyor Support 7 2 4 Location of the Belt scale 7 2 4 1 Belt Tension 7 2 4 2 Conveyor With Concave Curve 8 2 4 3 Conveyor with Convex Curve 8 2 4 4 Tripper 8 2 4 5 Consistent Belt Loading 8 2 4 6 Singl...

Page 4: ...ection Unpacking and Storage 19 3 4 3 Installation 20 3 4 4 Principle of Operation 21 Chapter Chapter Chapter Chapter 4 4 4 4 6105 6105 6105 6105 Integrator Integrator Integrator Integrator Installati...

Page 5: ...r Sensor Sensor 78 78 78 78 7 1 General 78 7 2 Inspection Unpacking and Storage 78 7 3 Installation 79 7 3 1 Mechanical Part Installation 79 7 3 2 Electrical Part Installation 79 7 4 Working Principle...

Page 6: ...the tail pulley to assure accurate belt speed measurement and detection of any possible slippage The speed signal and weight signal are combined into the 6105 microprocessor based integrator which gen...

Page 7: ...105 6105 6105 Belt Belt Belt Belt Feeder Feeder Feeder Feeder integrator integrator integrator integrator User User User User s s s s Guide Guide Guide Guide 2 Figure 1 2 6000 Series Integrator Field...

Page 8: ...orage temperature 40 70 C Operating temperature 10 50 C Maximum Relative Humidity 95 d Power Requirements 220VAC 10 or 110VAC 10 50Hz Fuse 2A EMI RFI filter e Load Cell offers 10VDC 10 500mA excited p...

Page 9: ...oring Printing Communication Figure 1 3 Front Panel 1 3 1 1 3 1 1 3 1 1 3 1 Measuring Measuring Measuring Measuring Function Function Function Function 1 Instantaneous Flowrate Calculation The signal...

Page 10: ...ns on the belt This method is the nearest to actual operating conditions Material Calibration Is performed by running a known quantity of material on the scale and weighing that quantity on a static s...

Page 11: ...g Function Function Function Function Periodical and under command prints can be obtained by connecting a serial printer to an optional communication board 1 3 4 1 3 4 1 3 4 1 3 4 Communications Commu...

Page 12: ...ounting Mounting The 6105 field mount feeder controller can be vertically secured to the rigid and flat wall through the 4 mounting holes at the back of the enclosure Care should be taken to insure th...

Page 13: ...boxes 10 Objects should never be placed or stored on the integrator 11 This equipment should not be operated nor utilized in applications other than those stated in the original order To adapt produc...

Page 14: ...ight in their connections G Never use a megger to check the wiring H A readily accessible disconnect device such as breaker maximum 20A shall be incorporated in the field wiring This disconnect device...

Page 15: ...keys Hard keys located on the right half side of the front panel perform specific functions as assigned Below is a list of the keys and their functions 1 RUN enter the running mode the controller can...

Page 16: ...ng screen is displayed Press TOT RSET soft key the integrator will display Press ENT to reset total Then Press ENT key to reset the total If ENT key is pressed the reset total will be zero but the mas...

Page 17: ...MP soft key enters the following screen Use Up Down scroll keys to move the cursor to the desired item and press ENT to confirm and then change the settings There are two parameters settable on this s...

Page 18: ...key to switch between Chinese and English Press PAGE DOWN soft key the second page of the Main Menu is displayed as follows Press numeric keys 6 10 to select the submenu Press PREV RUN to return to R...

Page 19: ...efault unit Metric is accepted and the cursor moves to other variables Otherwise if ENTR soft key is pressed the measure unit value changes among English Metric and Mixed When the desired option is di...

Page 20: ...tal value is entered and press SURE soft key the screen return to the first page of Initial Setup 2 menu You can use the same method as described in section 5 3 1 1 to setup other parameters listed in...

Page 21: ...Max 2500mm Press PAGE DOWN soft key to enter the second page of the Scale Code Data Menu Use the same method as described in section 5 3 1 2 to set the digital value for each variable P to 3rd Pivot...

Page 22: ...tial Setup Setup Setup Setup 3 3 3 3 Press PAGE DOWN soft key from the Initial Setup 2 Menu described in Section 5 3 1 2 the first page of Initial Setup 3 Menu is displayed as follows Use the same met...

Page 23: ...itial Initial Setup Setup Setup Setup 5 5 5 5 Press PAGE DOWN soft key from the Initial Setup 4 Menu described in Section 5 3 1 4 the fifth page of Initial Setup Menu is displayed as follows Use the s...

Page 24: ...mode is Simulated and Actual When Simulated is selected the integrator will generate an analog signal for speed input In case that Actual is selected the speed input is an actual speed signal Simulati...

Page 25: ...average value The test duration should be set to a value equivalent to over one belt revolution or greater than 6min Pressing MANL DURA soft key enters the following screen Input the settings for Belt...

Page 26: ...g screen appears Press FULL DURA or PART DURA the following screen is displayed 2006 3 21 12 00 00 Scale 1 8000000 t Full Length 100 m Running Time 100 sec Test duration is established 10 BGIN EXIT PA...

Page 27: ...nitial Initial Initial Calibration Calibration Calibration Calibration Press PAGE DOWN soft key from the first screen mentioned in section 5 3 1 7 the following menu displays When the calibration is f...

Page 28: ...item with Up Down scroll keys and press ENT key to select it 5 3 2 1 5 3 2 1 5 3 2 1 5 3 2 1 Zero Zero Zero Zero Calibration Calibration Calibration Calibration Zero Calibration menu is accessible by...

Page 29: ...s BGIN ZERO soft key to enter the following screen In case that the belt is interrupted during the zero calibration procedure the following screen will be displayed 2006 3 21 12 00 00 Scale 1 8000000...

Page 30: ...s displayed b Manual Zeroing If press MANL ZERO soft key from the Zero Calibration Menu mentioned in section 5 3 2 1 the Manual Zeroing screen appears 2006 3 21 12 00 00 Scale 1 8000000 t 888 t h 1m s...

Page 31: ...test weights and test chains For these methods it is important to determine the simulated constant which can be calculated using some formulas When performing span calibration the calibration method...

Page 32: ...5 3 2 2 the Manual Spanning screen appears Press numeric keys to enter the new span and press SURE SPAN to validate it 5 3 2 3 5 3 2 3 5 3 2 3 5 3 2 3 Material Material Material Material Calibration C...

Page 33: ...he following screen Pressing DONE CAL soft key enters the following screen 2006 3 21 12 00 00 Scale 1 8000000 t 888 t h 1m s Materiel calibration BGIN EXIT CAL CAL 2006 3 21 12 00 00 Scale 1 8000000 t...

Page 34: ...llowing screen Press numeric keys to enter the new material factor and press SURE FACR to validate it Pressing EXIT FACR soft key enters the following screen 2006 3 21 12 00 00 Scale 1 8000000 t Old s...

Page 35: ...ide 30 Pressing SURE SPAN soft key enters the following screen Pressing ADD REFR soft key enters the following screen Pressing RUN key enters Run Menu 2006 3 21 12 00 00 Scale 1 8000000 t 888 t h 1m s...

Page 36: ...e of the System Data Menu Press the Up Down scroll keys to scroll the cursor to the item desired to be set and press ENT key to enable changing the settings Zero Dead 0 9 Supplementary SPEED LOAD Filt...

Page 37: ...Calibration Calibration Calibration Calibration Data Data Data Data Press PAGE DOWN soft key the first page of the Calibration Data Menu is displayed 2006 3 21 12 00 00 Scale 1 TIME SETUP Hour 12 Minu...

Page 38: ...enu is displayed Constant 0 1000000 Matl Factor 0 100 Zero Track 0 100 Zero Range 0 100 Press PAGE DOWN soft key the third page of the Calibration Data Menu is displayed Linear YES NO 0 30 0 100 30 70...

Page 39: ...e Control Mode is set to Manu the manual control output mode will be used When the Control Mode is set to Auto the automatic PID control mode will be used Press PAGE DOWN soft key the second page of t...

Page 40: ...hour period Then the flow rate is divided by the belt speed to obtain the weight per unit length per hour which is then multiplied by the average speed per hour to get the average flow rate per hour...

Page 41: ...shing Test Test Test Test Duration Duration Duration Duration Press PAGE DOWN soft key the fourth page of the Calibration Data Menu is displayed Press AUTO DURT soft key the following screen is displa...

Page 42: ...K CNT each time the mark passes the reference point Then press DONE DURA to finish establishing test duration If press MANL DURT soft key from the first screen described in section 5 3 3 5 the followi...

Page 43: ...c calibration Ohms R1 Load cell input resistor Ohms Take the following conditions for example L C S 200kg K 0 003V V RS 100000 R1 350 Then Equivalent weight 1 2 100000 1 350 200 2 0 003 58 23kg Equiva...

Page 44: ...Simulated Constant 1000 m ation forTestDur BeltLength m kg For example The Belt Length for Test Duration 180m Kg m 30 The Simulated Constant 1000 180 30 5 4t Note Note Note Note The system setup is i...

Page 45: ...efinition Menu Pressing ENT key enters the following screen Move the cursor with scroll keys to the item you want to program then press ENTR soft key to view the options for this variable The middle c...

Page 46: ...ENTR soft key is pressed the status changes between OPEN Normally Open and CLOSE Normally Closed When the desired option is displayed press SURE soft key to input the value At this time the screen ret...

Page 47: ...ut port 1 through 4 in the same way as mentioned above The options of output port function include Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 Alarm 7 Alarm 8 No Define Totalizer Batch Start Batch...

Page 48: ...also a pulse input signal Upon acceptance of this signal the system switches to start running status with the switch turning to BAT RUN 3 When the discharged material is up to the target weight Disch...

Page 49: ...the following screen appears Press numeric keys to input the desired value and press ENTR soft key to confirm Then the screen return to the first page of Simulated Output 1 menu Use the same method to...

Page 50: ...SURE soft key to input the value At this time the screen returns to the first page of Simulated Output 1 You can use the same method to setup other units listed in the menu The Range has two options...

Page 51: ...Moisture and Inclination Pressing PAGE DOWN soft key enters the ninth page of the I O Definition Menu Press ENT key the following screen appears 2006 3 21 12 00 00 Scale 1 SIMULATED INPUT Input 1 NO...

Page 52: ...e following screen Use the numeric keys to input the settings firstly then press SURE soft key to confirm Pressing PAGE DOWN soft key enters the eleventh page of the I O Definition Menu 2006 3 21 12 0...

Page 53: ...3 3 5 Communication Communication Communication Communication Menu Menu Menu Menu Pressing 5 from Main Menu enters the first page of the Communication Menu 2006 3 21 12 00 00 Scale 1 OUPUT DATA Totali...

Page 54: ...NO DEFINE MODBUS PRINT Baud Rate 4800 9600 19200 38400 115200 Word Length 8 BIT 7 BIT Stop Bit 1 BIT 2 BIT Pressing PAGE DOWN soft key enters the second page of the Communication Menu Parity NONE EVEN...

Page 55: ...or 2 bits Parity is selectable among None Even and Odd Address can be set between 1 and 255 3 3 6 3 3 6 3 3 6 3 3 6 Alarm Alarm Alarm Alarm Setup Setup Setup Setup Menu Menu Menu Menu Pressing 6 from...

Page 56: ...DOWN soft key enters the fourth page of the Alarm Setup Menu 2006 3 21 12 00 00 Scale 1 ALARM SETUP 2 Alarm 5 NO DEFINE Alarm 6 NO DEFINE Alarm 7 NO DEFINE Alarm 8 NO DEFINE Press or key then press E...

Page 57: ...of the Alarm Setup Menu Pressing PAGE DOWN soft key enters the seventh page of the Alarm Setup Menu 2006 3 21 12 00 00 Scale 1 SPEED ALARM SETUP High Speed 80 Delay 1 sec Low Speed 20 Delay 1 sec Pres...

Page 58: ...nu Menu Menu Menu Pressing 7 from the second page of Main Menu enters the first page of the Loadout Setup Menu Pressing PAGE DOWN soft key enters the second page of the Loadout Setup Menu 2006 3 21 12...

Page 59: ...se numeric keys to input the password settings and press ENT to confirm The defaulted password is null Enter 0 or just leave it blank to access enter the next page Inputting the correct passwords ente...

Page 60: ...OWN soft key enters the fifth page of the Password Menu 2006 3 21 12 00 00 Scale 1 SYSTEM PASSWORD SETUP System word Sure word Press or key then press ENT MAIN SAVE PAGE PAGE MENU WORD DOWN UP 2006 3...

Page 61: ...ENT to confirm 3 3 10 3 3 10 3 3 10 3 3 10 Statistics Statistics Statistics Statistics Menu Menu Menu Menu Pressing 0 from the second page of Main Menu enters the first page of the Statistics Menu Thi...

Page 62: ...u This screen defines the working system for the third shift Pressing PAGE DOWN soft key enters the fourth page of the Statistics Menu 2006 3 21 12 00 00 Scale 1 CLASS 2 SETUP Start hour 6 Start min 0...

Page 63: ...Statistics Menu Press the Up Down keys to move the cursor to the item that to be set followed by ENT key Use numeric keys to input the settings and press ENT to confirm Pressing CLAS STAT soft key en...

Page 64: ...e voltage selector switch is set to the correct position Check that the fuse is good Check that the power is switched ON to energize the 6105 B Check all wire connections carefully Check that all the...

Page 65: ...gure 6 1 6105 Integrator Troubleshooting Flow Chart End Display illuminates Check power supply Touchkeys act correctly Repair power supply Set up the 6105 again Repair CPU board Visual inspection 6105...

Page 66: ...peed pulses can be learnt from the Diagnostics menu of the 6105 Figure 6 2 Troubleshooting the Speed Input 4 2 3 4 2 3 4 2 3 4 2 3 Load Load Load Load Cell Cell Cell Cell Input Input Input Input Check...

Page 67: ...te indication is not zero reset it by performing zero calibration Remove the connections from the current output terminals which are then connected to the DC milli amperometer correctly Note that the...

Page 68: ...the same percentage of the full scale For this example the reading of the milli amperometer shall be 16 20 4 X10 4mA 5mA If incorrect reading occurs the current output board should be repaired or cha...

Page 69: ...Troubleshooting Troubleshooting Troubleshooting When the material is smoothly delivered but the flowrate indication in integrator varies greatly there may be various reasons such as broken load cell...

Page 70: ...ignal at a frequency directly proportional to the shaft speed Figure 7 1 N60 Speed Sensor 5 2 Inspection Inspection Inspection Inspection Unpacking Unpacking Unpacking Unpacking and and and and Storag...

Page 71: ...age between the belt and the roller may cause reduced accuracy of the belt scale 3 To keep freely floating movement the speed sensor should be flexibly jointed to the conveyor frame by performing the...

Page 72: ...Working Working Principle Principle Principle Principle The speed sensor is virtually a step motor which generates an output signal proportional to the rotary speed of the input shaft The speed sensor...

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