Sailor 6248 VHF Installation Manual Download

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Troubleshooting guide

98-132904-C

Chapter 4: Service & maintenance

4-7

Ser

vic

e &

int

4.3.2

Replacing the fuse in the SAILOR 6090 Power Converter

One fuse is installed in the SAILOR 6090 Power Converter. If the fuse is blown, do as
follows:

1. Track down why the fuse was blown and solve the problem.

2. Take out the old fuse.

3. Insert the new fuse. The fuse rating is 10 A T.

Figure 4-2: Fuse in the SAILOR 6090 Power Converter

Summary of Contents for 6248 VHF

Page 1: ...INSTALLATION MANUAL SAILOR 6248 VHF SAILOR 6222 VHF DSC ...

Page 2: ......

Page 3: ...SAILOR 6222 VHF DSC Installation manual Document number 98 132904 C Release date October 11 2011 ...

Page 4: ...ne are periodically revised and updated Anyone relying on this information should acquire the most current version e g from thrane com or from the distributor Thrane Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2011 Thrane Thrane A S All rights reserved Trademark Acknowledgements SAILOR...

Page 5: ...Thrane radio set generates electromagnetic RF radio frequency energy when transmitting To ensure that you and those around you are not exposed to excessive amounts of energy and thus to avoid health hazards from excessive exposure to RF energy all persons must be at least 3ft 0 9 m away from the antenna when the radio is transmitting Warranty limitation IMPORTANT The radio is a sealed waterproof u...

Page 6: ...h It must be operated by licensed personnel only It must only be used in the course of employment by individuals aware of both the hazards as well as the way to minimize those hazards The radio is thus NOT intended for use in an uncontrolled environment by general public The SAILOR 6222 VHF DSC has been tested and complies with the FCC RF exposure limits for Occupational Use Only The radio also co...

Page 7: ...W selected with an half wave omni directional antenna having a maximum gain of 3 dB 5 2dBi This means all persons must be at least 200 cm away from the antenna when the radio is transmitting Installation 1 An omni directional antenna with a maximum power gain of 5 2 dBi must be mounted at least 400 cm above the highest deck where people may be staying during radio transmissions The distance is to ...

Page 8: ...g in this SAILOR product covering installation commissioning and repair For details on available training classes please consult the Thrane Academy at http extranet thrane com Training aspx To learn more on CAN bus as used with this product you may take the eLearning course Introduction to CAN bus available at Thrane Academy at http extranet thrane com Training aspx Title and description Document ...

Page 9: ...1 General use and navigation 3 1 3 2 Entering the MMSI number 3 2 Chapter 4 Service maintenance 4 1 Contact for support 4 1 4 2 Maintenance 4 1 4 3 Troubleshooting guide 4 3 4 4 Warranty and returning units for repair 4 9 Appendix A Technical specifications A 1 Transceiver unit SAILOR 6222 VHF DSC A 1 A 2 General DSC specifications A 3 A 3 NMEA data rates and formats A 4 A 4 SAILOR 6090 Power Conv...

Page 10: ...Table of contents viii 98 132904 C Index Index 1 ...

Page 11: ...SAILOR 6207 Connection Box for parallel handsets diagram 2 23 Figure 2 18 SAILOR 6208 Control Unit Connection Box mounting 2 24 Figure 2 19 SAILOR 6208 Control Unit Connection Box for parallel handsets wiring 2 24 Figure 2 20 SAILOR 6208 Control Unit Connection Box diagram 2 25 Figure 4 1 Fuse in the power connector 4 7 Figure 4 2 Fuse in the SAILOR 6090 Power Converter 4 8 Figure B 1 System confi...

Page 12: ... SAILOR 6204 CSMs close to each other B 18 Figure B 17 System configuration CAN bus 2 SAILOR 6204 CSMs close VHF small bridge B 19 Figure B 18 System configuration CAN bus 2 SAILOR 6204 CSMs in bridge wings B 20 Figure B 19 System configuration CAN bus 3 SAILOR 6204 CSMs in bridge wings B 21 Figure B 20 System configuration CAN bus 4 SAILOR 6204 CSMs in bridge wings B 22 Figure B 21 System configu...

Page 13: ...e 2 8 Part numbers for accessories 2 21 Table 4 1 Troubleshooting guide 4 3 Table A 1 Technical specifications part 1 A 1 Table A 2 Technical specifications part 2 A 2 Table A 3 DSC specifications A 3 Table A 4 NMEA data rates and formats A 4 Table A 5 Technical specifications SAILOR 6090 A 4 Table B 1 Cable overview B 28 Table B 2 Cable specifications for cable 2 B 30 Table B 3 Cable specificatio...

Page 14: ...List of tables xii 98 132904 C ...

Page 15: ...ctions you browse and select a setting using the right selection knob The large display can be customized for optimum readability and visibility both day and night with several color themes The VHF radio can replay the last 240 s of received voice messages This is a useful feature to minimize misunderstandings and to record messages when the radio is unattended With SAILOR connection boxes the VHF...

Page 16: ...and the programmed call channel 7 Connector for Handset or Handmicrophone 8 Distress button for sending a Distress alert 9 Squelch control to mute background noise 10 Volume knob with key press function for volume control and power on off 11 Selector and dim knob with key press function for general operation display color selection and dimming 12 1W button to toggle between high and low power 13 R...

Page 17: ...nformation relevant for the currently selected functions 4 Channel properties next to the currently selected VHF channel if any 5 Service line containing current temporary information relevant for the current channel or function 6 Current state RX or TX 7 DSC window with DSC information MMSI number position information and UTC time of position and origin or specific information relevant to other f...

Page 18: ... instead of the handset SAILOR 6204 Control Speaker Microphone With the SAILOR 6204 Control Speaker Microphone you can control the VHF functions of the SAILOR 6222 VHF DSC SAILOR 6207 Connection Box for parallel handsets The SAILOR 6207 Connection Box including Connection Cable 406209 941 is used for easy installation of several SAILOR 6201 03 Handsets SAILOR 6208 Control Unit Connection Box The S...

Page 19: ... part number 406204 940 SAILOR 6270 External loudspeaker If you need an additional external loudspeaker you can connect a SAILOR 6270 Loudspeaker It provides 6 W output power SAILOR 6103 Multi Alarm Panel With the SAILOR 6103 Multi Alarm Panel you can activate GMDSS Distress Alarms The Multi Alarm Panel can be connected to the SAILOR 6222 VHF DSC via the Ethernet interface LAN connector ThraneLINK...

Page 20: ...LOR 6204 SAILOR 6201 03 Handset Option SAILOR 6201 03 Remote Control Service ETHERNET port 99 128194 J 406209 940 Cable 406209 940 Cable without DSC LAN 12V DC 110 220V AC Handset Option Handset SAILOR 6201 03 Handmicrophone SAILOR 6202 Alarm DSC Call AUX GPS ACC Port VDR Max 4 SAILOR 6204 Power Converter SAILOR 6090 SAILOR 6208 Connection Box Power Power Supply SAILOR N163S SAILOR 6208 Connection...

Page 21: ...essories 2 1 Unpacking and initial inspection The following items are included in the delivery of a SAILOR 6222 VHF DSC SAILOR 6222 VHF DSC SAILOR 6201 Handset with cradle User manual Installation guide Emergency call sheet Mounting bracket with two knobs Connectors for cables Power cable fittings and fuses Packaging material Kit for flush mount installation including gasket SAILOR 6090 Power Conv...

Page 22: ...ace enough to access the front panel connectors and for installing a cradle for the speaking device Provide at least 120 mm space at the back of the SAILOR 6222 VHF DSC radio to allow free air circulation and for cable access Cable requirements All cables attached to the SAILOR 6222 VHF DSC must be shielded Every shield should have a low impedance connection to an electrical ground Before using th...

Page 23: ...SAILOR 6222 VHF DSC with U mounting bracket The mounting bracket and two knobs are included in the delivery Desktop mounting Device Compass safe distance SAILOR 6222 VHF DSC 0 85 m SAILOR 6201 and 6203 Handset with cradle 0 95 m SAILOR 6090 Power Converter 24 V 12 V 0 15 m SAILOR 6207 Connection Box for parallel handsets 0 45 m SAILOR 6208 Control Unit Connection Box 0 45 m Table 2 1 Compass safe ...

Page 24: ...mount the VHF radio as tabletop do as follows 1 Find a suitable location for the VHF radio Check that the space is wide deep enough to accommodate the VHF radio 2 Fasten the bracket with 4 screws included in the delivery 3 Insert the VHF radio in the bracket and fasten it with the two knobs Figure 2 2 Overhead mounting ...

Page 25: ... display of the VHF radio should be at an angle of approximately 90 to your line of sight when operating it Figure 2 3 Mounting with the mounting bracket Figure 2 4 Drilling plan for the mounting bracket 99 131985 200mm 53mm 71mm 247mm 9mm 4 x M4 or hole for self tapping ø3 9 23 5mm ...

Page 26: ...F radio and to allow sufficient space for access to cables see the drawing on this page 3 Cut out the hole for the VHF radio where you want to mount it Use the cutting template in the installation guide 4 Mount the 4 square nuts M4 in the cabinet ensure that they are placed correctly so it is possible to screw in the M4x45 screws Figure 2 5 SAILOR 6222 VHF DSC Dimension for flush mount Figure 2 6 ...

Page 27: ...d stiff remove the gasket and seal with silicone sealant between the VHF radio and the surface 7 Slide the VHF radio in the cut out Place the flush mount bracket and fasten it with the 4 screws M4x45 Make sure the torque does not exceed 1Nm when fastening the screws Note Only use screws supplied with the kit for flush mounting Figure 2 7 Flush mount Note Firmly tie back and secure any wires not us...

Page 28: ... 2 3 SAILOR 6090 Power Converter Figure 2 8 SAILOR 6090 Power Converter dimensions Figure 2 9 Connecting the SAILOR 6090 Power Converter 99 132778 Vin Vin Screen Ground Vout Red Vout Blue Remote on off NC Ground 24V DC 12V DC Remove jumper for remote on off from VHF ...

Page 29: ... Handset with cradle This Handset has a hook on off function which is activated by a small magnet embedded in the cradle The cradle must be installed as illustrated in order to ensure the hook on off functionality of the Handset 75 62 226 120 min 100 Space for handset access Space for cable and handset cable 54 45 135 39655C Drilling plan ...

Page 30: ...Connector type Circular connector 10pin male Connection cable with plug part number 406209 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 Not connected Brown 2 Not connected Blue 3 Not connected White 4 Not connected Green 5 Mic Yellow 6 Earpiece Grey 7 Hook_PTT Pink 8 Battery V 10 8 15 6 VDC Red 9 Internal GND Battery Black 10 Internal GND Battery Orange SCR...

Page 31: ...accessories 2 AUX connector for VDR external speaker alarm panels GPS input 3 Power connector PWR FUSE with fuse 10 A mini ATO 4 DSC ANT connector for DSC antenna 5 Ground stud for grounding 6 ANT connector for VHF antenna 7 CTRL connector 8 Ethernet connector LAN Figure 2 11 Connections at the rear panel 5 1 2 3 4 6 7 8 ...

Page 32: ...pin male Connection cable with plug part number 406209 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 NMEA in Brown 2 NMEA in Blue 3 NMEA HS in White 4 NMEA HS in Green 5 Mike 2 Line in Yellow 6 EAR 2 Line out Grey 7 Hook_PTT Pink 8 Battery supply when radio is on Red 9 Internal GND Battery Black 10 Internal GND Battery Orange SCREEN Drain Table 2 3 Pin alloc...

Page 33: ...ators A and D All other fields are unused GNS UTC Position and mode indicators A and D All other fields are unused RMC UTC Position Status Date and mode indicators A and D All other fields are unused ZDA UTC Day Month and Year All other fields are unused In accordance with the standard EN61162 1 2008 and EN61162 2 1998 Figure 2 12 NMEA interface description uP 464k 500R 10k0 O Vcc NMEA HS in NMEA ...

Page 34: ...er 406208 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 Shield GND Brown 2 Lo Power Forced control Blue 3 NMEA In White 4 NMEA In Green 5 AUX OC Yellow 6 DSC Call Grey 7 DSC Alarm Pink 8 Battery Red 9 External Speaker Black 10 External Speaker Orange 11 VDR Mixed RX TX for record Violet 12 VDR Mixed RX TX for record Cyan Table 2 4 Pin allocation AUX connecto...

Page 35: ...t number 406208 941 Pin assignment Connector front view on the VHF radio Pin Description Wire color 1 GND for cable screen Brown 2 Internal GND Battery Blue 3 Battery supply when radio is on White 4 Battery supply when radio is on Green 5 CAN Yellow 6 CAN Grey 7 Internal GND Battery Pink 8 On off from Control Speaker Microphone Red 9 RX out Black 10 RX out Orange 11 TX in Violet 12 TX in Cyan Tabl...

Page 36: ...or type LTW Power Fuse 10 A mini ATO To help extract the fuse you can order a fuse puller in the ESHOP at http extranet thrane com Pin out The figure and table below show the connector outline pin assignments and wire color in the power cable delivered with the SAILOR 6222 VHF DSC Pin number Pin function Wire color 1 Tx white orange 2 Tx orange 3 Rx white green 4 Not connected blue 5 Not connected...

Page 37: ...tor for VHF antenna Use the connector marked ANT to connect the VHF antenna to the radio with a 50 Ohm coaxial cable with low loss e g RG214 Install a PL259 plug at the cable end Place the antenna as high and clear of obstructions as possible Make sure that the horizontal distance to metal parts is minimum 1 5 m 5 ft Connector type female SO239 for PL259 plug For more information about VHF antenna...

Page 38: ...ttenuation dB m of the cable of choice at the high end of the VHF frequency band As a rule of thumb the cable length using e g RG214 coaxial cable should not exceed 25 m 2 4 2 VHF RX TX antenna In installations with two or more VHF radios it is important to ensure the optimum performance of these by carefully selecting the antenna positions for both radios It is recommended to maximize the RF atte...

Page 39: ... critical in terms of the imposed VSWR and due to the nature of the DSC signalling Please note that the DSC receiver of a VHF radio is likely to be temporarily blocked in reception due to high signal blocking if the DSC antenna is installed close to a transmitting RX TX antenna at the same horizontal level Figure 2 13 Antenna positioning 1 2 Figure 2 14 Antenna positioning 2 2 RX TX DSC RX TX DSC ...

Page 40: ...tional 406202A SAILOR 6202 Hand Microphone 406203A SAILOR 6203 Handset Waterproof 406204A SAILOR 6204 Control Speaker Microphone 406207A SAILOR 6207 Connection Box with Cable 406209 941 406208A SAILOR 6208 Connection Box with Cable 406208 941 406209 940 Connection Cable for bulkhead mount 5 m 1 x10 pole 406209 941 Connection Cable 5 m 1x10 pole 406204 940 Cable for SAILOR 6204 Control Speaker Micr...

Page 41: ... 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 VHF 62XX Handset 2 Handset 1 99 132868 A J1 J2 J3 Wire color Pin Brown 1 Blue 2 White 3 Green 4 Yellow 5 Grey 6 Pink 7 Red 8 Black 9 10 Orange NMEA in NMEA in NMEA HS in NMEA HS in Mike 2 Line in Ear 2 Line out Hook_PTT Bat_SW Supply voltage when on Internal GND Battery Internal GND Battery Description 11 SCREEN Drain Internal GND ...

Page 42: ...er 2 Installation 98 132904 C Figure 2 17 SAILOR 6207 Connection Box for parallel handsets diagram VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT VBAT 0 0 0 0 1 1 1 1 1 1 1 1 1 1 0 0 1 1 1 1 ...

Page 43: ...d cabling details see System configuration examples on page B 1 and How to install LAN on page B 25 Figure 2 18 SAILOR 6208 Control Unit Connection Box mounting Figure 2 19 SAILOR 6208 Control Unit Connection Box for parallel handsets wiring 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 CAN bus termination 99 132881 A J1 J2 J3 R1 W1 Jumper for CAN bus termination...

Page 44: ...Accessories 2 24 Chapter 2 Installation 98 132904 C Terminate the last SAILOR 6208 on the CAN bus furthest away from the transceiver Figure 2 20 SAILOR 6208 Control Unit Connection Box diagram ...

Page 45: ... it 1 Switch on the SAILOR 6222 VHF DSC and use the soft key MORE until SETUP is displayed 2 Press SETUP and use the arrow keys to advance to DSC Setup 3 Use the selector wheel to scroll to Print DSC 4 Set Print DSC to ON If more than one printer is connected to the SAILOR 6222 VHF DSC LAN connector you must set one printer to be the default printer 1 Go to SETUP System Setup Printer Config 2 Sele...

Page 46: ...Accessories 2 26 Chapter 2 Installation 98 132904 C ...

Page 47: ...he VHF radio press the on off knob To power off the VHF radio press and hold the on off knob and follow the instructions in the display To adjust the speaker volume turn the volume knob clockwise louder counter clockwise softer until muted When muted is shown in the display To adjust the volume of the handset earpiece see the SAILOR 6222 VHF DSC User manual 3 1 2 Working channel and changing setti...

Page 48: ...e message NO DSC NO MMSI is shown in the DSC window if the MMSI is not programmed 3 2 2 Changing the MMSI number If you need to change the MMSI number of the SAILOR 6222 VHF DSC use the built in service tool and a connected PC or reset the MMSI number from the Setup menu of the radio The manuals for the service tool and the user manual for the radio can be downloaded from http extranet thrane com ...

Page 49: ...rvals not longer than 12 months dependent on the current working conditions Salt deposits In case the equipment has been exposed to sea water there is a risk of salt crystallization on the keys and knobs and they may become inoperable Clean the VHF radio and speaker microphones with fresh water 4 2 2 Error messages and warnings Errors and warning messages are shown in the display and are read only...

Page 50: ...d The display shows the result of the test 4 Press the soft key OK to acknowledge the test result and resume normal operation Important If the DSC loopback test fails this indicates the DSC functionality does not work correctly including the ability to send a DISTRESS message Contact your dealer immediately for further advice DSC loopback test passed TEST RESULT DSC loopback test FAILED TEST RESUL...

Page 51: ...uested If the VHF despite being connected to a GPS position source prompts for entering the position and time information the automated update has most likely been lost either due to missing data on the line broken cabling or the GPS position source has failed Refer to the installation section in the back of this manual for installation and connection details Until the automatic position update fr...

Page 52: ...If there is only a single radio on a vessel a facility is built into the unit where the DSC engine can be verified using a test call that is internally looped without activating the radio transmitter PA The test is executed via menu SETUP DSC SETUP The call sequence that is verified is an Individual Safety Test Call directed to own MMSI The test status is read in the display Missing MMSI DSC opera...

Page 53: ...oding an incoming DSC call As soon as this decoding process has finalized the transmission will take place Handset configura tion No sound in earpiece The earpiece volume may be configured to OFF See section Controller setup in the user manual on how to adjust the earpiece volume of the handset Device failure If any of the checks and tests described in this section do not assist in resolving the d...

Page 54: ...ng the fuse in the power connector One fuse is installed in the power connector If the fuse is blown do as follows 1 Track down why the fuse was blown and solve the problem 2 Take out the old fuse 3 Insert the new fuse The fuse rating is 10 AT Figure 4 1 Fuse in the power connector ...

Page 55: ...use in the SAILOR 6090 Power Converter One fuse is installed in the SAILOR 6090 Power Converter If the fuse is blown do as follows 1 Track down why the fuse was blown and solve the problem 2 Take out the old fuse 3 Insert the new fuse The fuse rating is 10 AT Figure 4 2 Fuse in the SAILOR 6090 Power Converter ...

Page 56: ... protect the SAILOR 6222 VHF DSC and its accessories during shipment This carton and its associated packing material should be used when repacking for shipment Attach a tag indicating the type of service required return address part number and full serial number Mark the carton FRAGILE to ensure careful handling If the original shipping carton is not available the following general instructions sh...

Page 57: ...in box Dimensions Height Outer dimension 107 mm hole height for flush mount 89 mm Width Outer dimension 241 mm hole width for flush mount 227 mm Depth Outer dimension from front of knobs 132 mm depth for flush mount 94 mm Operating temperature 25 C to 55 C 5 F to 131 F Storage temperature 30 C to 80 C 22 F to 176 F Power supply 12 VDC Nominal 10 8 15 6 VDC Current consumption Max 7 A Current consu...

Page 58: ...tenna 50 Ohm female SO239 for PL259 plug 2 antenna operation for VHF and DSC communication Water ingress IPx8 and IPx6 all over For flush mount installations a sealing gasket is included in the delivery Transmitter Transmit power Hi Lo 25 W and 1 W RF output power High 25 W 0 dB 1 5 dB Low 1 W 0 dB 1 5 dB RF output power Canada High 21 W 0 75 dB Low 0 8 W 0 75 dB Frequency error Below 500 Hz Adjac...

Page 59: ...dB Co channel rejection Better than 10 dB Adjacent channel selectivity More than 74 dB Blocking level More than 94 dB V Item Specification Table A 2 Technical specifications part 2 Continued Item Description DSC operation According to Rec ITU R M 541 9 and Rec ITU R M 689 2 EN 300338 2 DSC protocol According to Rec ITU R M 493 13 Class A Navigator interface According to IEC 61162 1 GLL RMC ZDA GGA...

Page 60: ...162 1 4800 8 n 1 61162 2 38400 8 n 1 Table A 4 NMEA data rates and formats Item Description Weight 300 g Dimensions Height 33 mm Width 190 mm Depth 85 mm Operating temperature 25 C to 55 C 5 F to 131 F Storage temperature 30 C to 80 C 22 F to 176 F Input voltage 21 32 VDC Output voltage 12 5 VDC Output current max 8 A Table A 5 Technical specifications SAILOR 6090 ...

Page 61: ...SAILOR 6207 8 How to install a SAILOR 6202 Handmicrophone an extra SAILOR 6201 and a GPS 9 How to install a GPS to the ACC port with a SAILOR 6208 Connection Box 10 How to install a GPS to the ACC port using a SAILOR 6207 Connection Box 11 How to install a CAN bus with a SAILOR 6204 CSM close to the VHF radio 12 How to install a CAN bus with a SAILOR 6204 CSM not close to the VHF radio 13 How to i...

Page 62: ...nstall a CAN bus with 4 SAILOR 6204 CSMs 20 How to install a CAN bus with 4 CSMs in bridge wings 21 How to install a CAN bus with 3 SAILOR 6204 CSMs 22 How to install a CAN bus with 4 SAILOR 6204 CSMs 23 How to install LAN 24 How to install a printer 25 How to install an additional printer ...

Page 63: ...s B 1 1 How to connect a SAILOR 6090 Power Converter Figure B 1 System configuration SAILOR 6090 Power Converter SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX 1 2 3 Remove jumper for remote on off from VHF Screen ground Vin Vin Ground Remote on off Yellow Vout Blue Vout Red NC SAILOR 6222 VHF DSC 10 10 10 ...

Page 64: ... a SAILOR N163S AC Power Supply Figure B 2 System configuration SAILOR N163S Power Supply SAILOR 6201 03 RX TX 12VDC DSC RX 1 2 3 3 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Line Neutral Earth ground 24VDC from Battery 24VDC to SAILOR 6090 Alarm connection for AC failure SAILOR 6222 VHF DSC ...

Page 65: ...nfigurations B 5 System configurations B 1 3 How to connect an N420 DC Power Supply Figure B 3 System configuration SAILOR 6201 Handset and N420 DC Power Supply SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX 1 2 3 On off 12VDC Output 24VDC Input N420 SAILOR 6222 VHF DSC ...

Page 66: ...Connection box SAILOR 6207 6 SAILOR 6270 External loudspeaker 24VDC 24VDC 24VDC AUX alarm DSC Call DSC Alarm Brown Blue Yellow Grey Pink Red Black Orange Violet Cyan VDR VDR Shield AUX alarm DSC Call DSC Alarm battery Ext speaker Ext Speaker Lo pwr forced control battery Lo Pwr Forced control 1 17 2011 VDR None of the cable screens must touch any mechanical parts in order to maintain galvanic sepa...

Page 67: ...udspeaker Figure B 5 System configuration GPS and SAILOR 6270 External loudspeaker SAILOR 6201 03 RX TX 12VDC 24VDC DSC RX Connection box SAILOR 6208 1 17 2011 GPS receiver NMEA 110VAC 230VAC 1 2 3 SAILOR N163S Power Supply 8 7 AUX 9 Ext Speaker Ext Speaker NMEA In NMEA In White Green Black Orange 24VDC SAILOR 6270 External loudspeaker SAILOR 6222 VHF DSC ...

Page 68: ...RX TX 12VDC SAILOR 6201 03 DSC RX SAILOR 6207 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 6 7 6 SAILOR 6201 03 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Cable 6 may be extended to max 100m 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Screen None of the cable screens must touch any mechanical parts in order to maintain galvanic separation...

Page 69: ...R 6207 SAILOR 6201 03 ACC RX TX 12VDC SAILOR 6201 03 DSC RX SAILOR 6207 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 7 6 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Cable 6 may be extended to max 100m 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Screen SAILOR 6222 VHF DSC None of the cable screens must touch any mechanical parts in order to...

Page 70: ...uration SAILOR 6202 Handmic SAILOR 6201 Handset GPS SAILOR 6202 ACC RX TX 12VDC SAILOR 6201 03 DSC RX 3 25 2011 GPS receiver NMEA 1 2 3 5 6 7 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Connection box SAILOR 6207 SAILOR 6222 VHF DSC None of the cable screens must touch any mechanical parts Yellow Black Red Pink Grey Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Screen ...

Page 71: ...AILOR 6208 Connection Box SAILOR 6201 03 ACC RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 17 2011 GPS receiver NMEA 1 2 3 5 7 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC NMEA In NMEA In Yellow Black Red Pink Grey Brown Blue MIC EAR HOOK PTT Batt Screen Batt Screen Screen Orange Green White NMEA In HS NMEA In HS Screen Remove jumper SAILOR 6222 VHF DSC None of the cable screens must touc...

Page 72: ...OR 6201 03 RX TX 12VDC 24VDC DSC RX Remove jumper for remote on off from VHF Screen ground Vin Vin Ground Remote on off Yellow Vout Blue Vout Red NC SAILOR 6207 Connection box Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Screen Screen 1 17 2011 GPS receiver NMEA NMEA HS NMEA HS Green White Screen ACC SAILOR 6222 VHF DSC None of the cable screens must tou...

Page 73: ...nstall a CAN bus with a SAILOR 6204 CSM close to the VHF radio Figure B 11 System configuration CAN bus SAILOR 6204 CSM close to the VHF radio SAILOR 6201 03 CTRL RX TX 12VDC DSC RX 1 2 3 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC 15 SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6222 VHF DSC 12 5m ...

Page 74: ...AILOR 6201 03 CTRL RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 2 3 8 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Place jumper for termination Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 15 SAILOR 6204 Control Speaker ...

Page 75: ...C Shield GND battery Yellow Black Red Pink Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination SAILOR 6208 Connection box Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX...

Page 76: ...k Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX t...

Page 77: ...in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 16 15 17 15 16 SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR ...

Page 78: ... Grey Brown Drain Blue CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX te...

Page 79: ...L RX TX 12VDC DSC RX SAILOR 6208 Connection box 1 2 3 8 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Place jumper for termination Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 15 15 SAILOR 6204 Control Speaker Microphone ...

Page 80: ...m CSM TX telephony in TX telephony in Orange Green White battery battery Violet Remove jumper Place jumper for termination Cyan Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 16 15 SAILOR 6204 Control Speaker Microphone without D...

Page 81: ...Yellow Black Red Pink Grey Brown Drain Blue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 15 SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6222 VHF DSC SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 6208 Connection box SAI...

Page 82: ...e Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 15 SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6222 VHF DSC SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 6208 Connection box 15 SAILOR 6208 Connection box SAILOR ...

Page 83: ...ue Orange Green White Violet Cyan Shield GND battery CAN_H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 16 15 15 SAILOR 6222 VHF DSC SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6208 Connection box SAILOR 6208 Connection box 16 SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 6204 Control Speaker Micr...

Page 84: ..._H CAN_L battery RX telephony out RX telephony out On off from CSM TX telephony in TX telephony in battery battery 17 17 16 15 15 SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6222 VHF DSC SAILOR 6204 Control Speaker Microphone without DSC SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 6208 Connection box 16 SAILOR 6208 Connection box SAILOR 6208 Connection box SAILOR 620...

Page 85: ...DSC RX SAILOR 6207 Connection box 3 30 2011 GPS receiver NMEA 1 2 3 5 7 6 Yellow Black Red Pink Grey Orange Brown Blue NMEA NMEA MIC EAR HOOK PTT Batt Screen Batt Cable 6 may be extended up to max 100m 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC Screen SAILOR 6222 VHF DSC None of the cable screens must touch any mechanical parts in order to maintain galvanic separation Drain SWITCH SAILOR ...

Page 86: ...98 132904 C B 1 24 How to install a printer Figure B 24 System configuration Installation of a printer SAILOR 6201 03 LAN RX TX 12VDC DSC RX 9 27 2011 Printer 1 2 3 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC SAILOR 6222 VHF DSC 10 10 11 9 27 2011 Server 20 USB ...

Page 87: ...stall an additional printer Figure B 25 System configuration Installation of an additional printer SAILOR 6201 03 LAN RX TX 12VDC DSC RX 9 27 2011 Printer 1 2 3 110VAC 230VAC SAILOR N163S Power Supply 24VDC 24VDC SAILOR 6222 VHF DSC SWITCH 11 10 10 11 9 27 2011 Printer 9 27 2011 Server 9 27 2011 Server 11 20 20 USB USB ...

Page 88: ... 6207 Connection Box 10 pole LTW cable with screen Included in Connection Box 406207A 6 406209 940 5 m cable for bulk mount 10 pole LTW cable with screen 7 2 pole screened cable for NMEA 8 406208 941 5 m cable for Connection Box SAILOR 6208 12 pole LTW cable with screen Included in Connection Box 406208A 9 2 pole screened cable for loudspeaker 10 0 3 m Earth connection 11 3 m LAN Ethernet cable Sh...

Page 89: ...12 Plug for CTRL is removed and wires connected to connection box 12 pole LTW cable with screen Extension cable with LTW bulk mount plug 18 Not a T T part Extension cable for power supply Length max 5 m 4 leads screened wires of 0 5 mm2 19 Not a T T part Extension cable for power supply for SAILOR 6204 4 leads screened wires of 4 mm2 depending on the current and or cable length See cable descripti...

Page 90: ...gnal Pin 6 Earpiece Earpiece signal Pin 7 Hook_PTT Hook PTT signal Pin 8 Battery 10 8 15 6 VDC Battery supply when radio is on Pin 9 Internal GND Battery Equipment ground Pin 10 Internal GND Battery Equipment ground Table B 2 Cable specifications for cable 2 VDC Red 0 VDC Blue ON OFF Yellow Table B 3 Cable specifications for cable 3 Note External power supply input is galvanically isolated from eq...

Page 91: ...ctions Signal description Pin 1 NMEA In Brown 1 1 2 3 1 Impedance 600 Ohm Max 2 mA at min level of 2 V 61162 1 Pin 2 NMEA In Blue 1 2 2 3 2 Pin 3 NMEA In White 1 3 2 3 3 Impedance 600 Ohm Max 2 mA at min level of 2 V 61162 2 Pin 4 NMEA In Green 1 4 2 3 4 Pin 5 MIC Yellow 1 5 2 3 5 Microphone signal Pin 6 Earpiece Grey 1 6 2 3 6 Earpiece signal Pin 7 Hook_PTT Pink 1 7 2 3 7 Hook PTT signal Pin 8 Ba...

Page 92: ...pment ground paired with no 8 Pin 2 Lo Power Blue J1 2 J2 2 J3 2 Low power forced control Active when connected to ground paired with no 3 Pin 3 NMEA In White J1 3 J2 3 J3 3 Impedance 600 Ohm Max 2 mA at min level of 2 V 61162 2 paired with no 2 Pin 4 NMEA In Green J1 4 J2 4 J3 4 paired with no 7 Pin 5 AUX Yellow J1 5 J2 5 J3 5 Open Collector output Closing on event predefined through service prog...

Page 93: ...RX TX audio output for recording Galvanically isolated balanced signal 0 dBm into 600 Ohm paired with no 12 Pin 12 VDR Light green J1 12 J2 12 J3 12 paired with no 11 a 24 VDC max 100 mA SAILOR 6222 VHF DSC AUX connector LTW 12 pin circular male Signal designation Cable pin 406208 941 5 m SAILOR 6208 Conn Box In from VHF SAILOR 6208 Conn Box Out of box SAILOR 6208 Conn Box Out of box Signal descri...

Page 94: ...tery White J1 3 J2 3 J3 3 10 8 15 6 VDC from VHF radio paired with no 2 Pin 4 Battery Green J1 4 J2 4 J3 4 10 8 15 6 VDC from VHF radio paired with no 7 Pin 5 CAN_H Yellow J1 5 J2 5 J3 5 CAN bus data paired with no 6 Pin 6 CAN_L Grey J1 6 J2 6 J3 6 paired with no 5 Pin 7 Battery Pink J1 7 J2 7 J3 7 Battery paired with no 4 Pin 8 ON OFF from CSM Red J1 8 J2 8 J3 8 ON OFF signal from Control Speaker...

Page 95: ...signals up to max 100 m The only restriction is the power supply for the connected CSMs The voltage drop along the cable increases with the length of the cable Separate supply cables can be installed in parallel with the CAN cable to reduce voltage drop in long cables The maximum allowed voltage drop from VHF to CSM is 2 VDC It means 1 VDC forward and 1 VDC return Max current consumption for each ...

Page 96: ... 19 The voltage drop along the cable increases with the length of the cable Separate supply cables can be installed in parallel with the CAN cable to reduce voltage drop in long cables The maximum allowed voltage drop from VHF to CSM is 2 VDC It means 1 VDC forward and 1 VDC return The maximum current consumption for each CSM is 0 5 A Formula to calculate DC resistance in a wire L length of wire o...

Page 97: ...ic Latitude and Longitude GNS NMEA sentence GPS Global Positioning System L LAN Local Area Network LTW LTW Technology is a professional designer and manufacturer of waterproof connectors M MMSI Maritime Mobile Service Identity A series of nine digits which are sent in digital form over a radio frequency channel in order to uniquely identify ship stations ship earth stations coast stations coast ea...

Page 98: ...boards digital cameras printers personal media players flash drives and external hard drives UTC Coordinated Universal Time The International Atomic Time TAI with leap seconds added at irregular intervals to compensate for the Earth s slowing rotation Leap seconds are used to allow UTC to closely track UT1 which is mean solar time at the Royal Observatory Greenwich V VDR Voyage Data Recorder a dat...

Page 99: ...mples B 1 systems B 1 connect AC power supply B 4 DC power supply B 5 power converter B 3 connector ACC 2 13 ANT 2 18 CTRL 2 15 2 16 ground 2 18 VHF antenna 2 18 contact 4 1 controls front plate 1 2 cradle for 6201 installation 1 4 CTRL connector 2 15 2 16 D data rate NMEA A 4 DC power supply connect B 5 delivery items included 2 1 display 1 3 document number this manual i DSC loopback test 4 2 DS...

Page 100: ...rong number in the radio 4 4 mounting 2 2 flush mount 2 6 with mounting bracket 2 4 N NMEA 2 13 data rate A 4 interface 2 14 NMEA HS 2 13 P power fuse 4 7 off 3 1 on 3 1 power cable B 31 Power Converter connect B 3 fuse 4 8 power up 3 1 printer 2 26 Printer Config 2 26 printer servers 2 26 private channels A 2 R replay 1 1 button 1 2 review MMSI number 3 2 RF exposure hazards iii S safety summary ...

Page 101: ...le 1 6 T technical data A 1 temperature operational A 1 A 4 storage A 1 A 4 U UTC time 1 3 V VHF antenna cable 2 18 antenna connector 2 18 frequency range A 2 volume louder 3 1 softer 3 1 speaker 3 1 Volume knob 1 2 W warnings 4 1 warranty 4 9 limitation iii water ingress A 2 weight A 1 A 4 working channel 3 1 ...

Page 102: ...Index Index 4 98 132904 C ...

Page 103: ......

Page 104: ...info thrane com thrane com 98 132904 C ...

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Sailor 6248 VHF, Installation Manual

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