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VG5 Installation & Quick-Start Manual

61

- CHAPTER 4 -

DIAGNOSTICS

Section

Description

Page

4

DIAGNOSTICS

Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4.1 M

AINTENANCE

& I

NSPECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Periodic Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

4.2

A

LARM

& F

AULT

D

ISPLAYS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Inverter Alarms & Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Motor Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 4 - Diagnostics

Contents

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Summary of Contents for CIMR-VG5

Page 1: ...VG5 Series Revision F Installation Quick Start Manual General Purpose Flux Vector Inverter with AVC TM...

Page 2: ...2 VG5 Installation Quick Start Manual This page intentionally left blank...

Page 3: ...han 65 000 RMS symmetrical amperes 600 Volts maximum 575V class units 480 Volts maximum 460V class units and 240 Volts maximum 230V class units Failure to observe these and other precautions highlight...

Page 4: ...5 Clearances 19 1 6 WIRING 20 Precautions 20 Inspection 20 Standard Connection Diagrams 21 Main Circuit Diagrams 24 Main Circuit Wiring 27 Terminal Functions 29 Wire and Terminal Screw Sizes 31 Contro...

Page 5: ...N 63 Periodic Inspection 63 Parts Replacement Schedule 63 4 2 ALARM FAULT DISPLAY 64 Inverter Alarms Faults 64 Motor Faults 68 A APPENDIX A 1 VG5 PARAMETER TREE 70 A 2 VG5 MONITOR DISPLAY 71 A 3 VG5 P...

Page 6: ...plate 12 Identifying the Parts 12 1 5 MOUNTING 13 Precautions 13 Choosing a Location 13 Removing and Replacing the Digital Operator 14 Removing and Replacing the Front Cover 15 Dimensions Heat Loss 15...

Page 7: ...be the Ultimate drive for any application This functionality includes proprietary features like Adaptive Vector Control AVC full range automatic torque boost auto tuning UL recognized electronic ther...

Page 8: ...rding to the following table This version note 1110 indicates that five additional languages have been added with software version 1110 The part number of the main control printed circuit board on the...

Page 9: ...urrent 1 minute Power Supply Input Current A 3 9 7 2 9 6 13 2 21 30 40 59 77 88 106 143 176 202 247 330 Rated Voltage Frequency 3 Phase 200 to 230V 50 60Hz Voltage Fluctuation 10 15 Frequency Fluctuat...

Page 10: ...0 125 150 200 Variable Torque 3 3 5 10 10 15 20 25 30 40 50 60 75 100 150 200 200 Capacity kVA 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150 200 Rated Output Current A Constant Torque A 3 5 4 1 6 3...

Page 11: ...use Protection Motor coasts to stop at blown fuse Overload Motor coasts to stop after 1 min at 150 rated output current CT Rating Overvoltage Motor coasts to stop if converter output voltage exceeds 4...

Page 12: ...king the Nameplate Identifying the Parts MODEL INPUT OUTPUT CIMR G5U43P7 SPEC AC 3PH AC 3PH 0 460V 6 1kVA 8 5A 380 440V 50Hz 380 460V 60Hz LOT NO MASS 4 5 kg 43P71F_ SER NO Mg Inverter Model Input Spe...

Page 13: ...that the inverter is mounted in a location protected against the following conditions Extreme cold and heat Use only within the ambient temperature range NEMA 1 14 to 104 F 10 to 40 C Open Chassis 14...

Page 14: ...shown by arrow 1 and then press the operator onto the B tabs in the direction shown by arrow 2 locking the digital operator into place Figure 6 Removing and Replacing the Front Cover 1 2 3 Front Cove...

Page 15: ...00 17 52 445 35 24 895 0 59 15 298 135 2050 1160 3210 460V 40P4 5 51 140 11 02 280 6 30 160 4 96 126 10 47 266 0 28 7 6 5 3 10 50 60 40P7 20 65 85 41P5 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0...

Page 16: ...150 2250 5090 22 64 575 49 21 1250 12 99 330 18 70 475 48 23 1225 0 49 12 5 262 121 1150 1200 2350 5110 22 64 575 62 99 1600 13 98 355 18 70 475 61 81 1570 0 59 15 318 147 1400 1800 3200 5160 329 152...

Page 17: ...14 76 375 17 52 445 35 24 895 10 63 270 320 145 4160 15 75 400 342 155 575V 51P5 5 51 140 11 02 280 7 09 180 4 96 126 10 47 266 0 28 7 8 8 4 52P2 53P7 7 87 200 11 81 300 8 07 205 7 32 186 11 22 285 0...

Page 18: ...850 11 22 285 22 24 565 4300 29 53 750 17 32 440 12 20 310 34 37 873 11 73 298 22 64 575 Front View Side View Figure 7 VG5 Dimension Diagram W1 W H1 H H2 D W4 W5 W6 W1 W3 W2 Models VG5U4185 4300 Open...

Page 19: ...60V and models 20HP and less 575V remove the top and bottom covers to convert NEMA 1 units to open chassis 3 Allowable intake air temperature Open chassis 14 F to 113 F 10 C to 45 C NEMA 1 14 F to 104...

Page 20: ...uit 6 The motor wiring must be less than 328ft 100m in length and it is strongly recommended that it be in a separate conduit from all other wiring 7 Control wiring must be less than 164ft 50m in leng...

Page 21: ...11 Com 4 5 6 15 13 14 17 PWM Multi Function Inputs 12 15V 20mA 20k 0V 10 to 10V 4 to 20mA 10 to 10V 23 Com 22 12 18 19 20 9 10 Multi Function Analog Outputs Fault Contact Outputs A D 11 bit Gate Driv...

Page 22: ...3 11 Com 4 5 6 15 13 14 17 PWM Multi Function Inputs 12 15V 20mA 20k 0V 10 to 10V 4 to 20mA 10 to 10V 23 Com 22 12 18 19 20 9 10 Multi Function Analog Outputs A D 11 bit Gate Drive T1 T2 T3 L1 L2 L3 7...

Page 23: ...ED 3 11 Com 4 5 6 15 13 14 17 PWM Multi Function Inputs 12 15V 20mA 20k 0V 10 to 10V 4 to 20mA 10 to 10V 23 Com 22 12 18 19 20 9 10 Multi Function Analog Outputs A D 11 bit Gate Drive T1 T2 T3 L1 L2 L...

Page 24: ...cuit optional reactor CIMR VG5U22P2 to 27P5 Cooling Fan 1 2 T1 T2 T3 L1 L2 L3 Power Supply Control Circuit optional reactor CIMR VG5U2011 to 2015 Cooling Fan 3 T1 T2 T3 L1 L2 L3 3 r s CIMR VG5U2018 to...

Page 25: ...T3 L1 L2 L3 Power Supply Control Circuit optional reactor CIMR VG5U40P4 to 41P5 T1 T2 T3 L1 L2 L3 3 r s CIMR VG5U4018 to 4045 Power Supply Control Circuit Internal Cooling Fan Cooling Fan 1 2 T1 T2 T3...

Page 26: ...B2 T1 T2 T3 L1 L2 L3 Power Supply Control Circuit optional reactor CIMR VG5U52P2 to 5015 Cooling Fan CIMR VG5U5030 to 5160 T1 T2 T3 L1 L2 L3 CIMR VG5U5018 to 5022 Power Supply Control Circuit Internal...

Page 27: ...ut power supply phases can be connected to any terminal regardless of the order of L1 L2 and L3 on the terminal block AC Reactor When connecting an inverter 230V 460V 575V 15kW or less to a large capa...

Page 28: ...y as described below Carrier frequency can be set by parameter C6 01 Please note that motor audible noise may increase when lowering the carrier frequency Wiring Distance Between Inverter and Motor Gr...

Page 29: ...ls not provided 1 2 3 r Cooling fan power supply s Ground terminal Ground resistance 100 or less Model CIMR VG5U 40P4 to 4015 4018 to 4045 4055 to 4160 4185 to 4300 Nominal Motor Output 0 5 to 25HP 30...

Page 30: ...Motor Output 2 0 to 20HP 25 to 30HP 40 to 200HP L1 Main circuit input power supply L2 L3 T1 Inverter output T2 T3 B1 Braking resistor unit B2 DC reactor 1 2 DC power supply 1 DC power supply 1 Brakin...

Page 31: ...1 5 1 8 8 VG5U2015 L1 L2 L3 1 2 3 T1 T2 T3 M8 3 30 90 3 10 2 M6 8 8 45 1 5 1 VG5U2018 L1 L2 L3 1 2 3 T1 T2 T3 M8 3 30 90 3 10 2 6 14 r s M4 20 10 0 5 5 5 12 4 1 4 VG5U2022 L1 L2 L3 1 2 3 T1 T2 T3 M8...

Page 32: ...5 1 5 1 M8 8 8 90 3 10 2 r s M4 20 10 0 5 5 12 4 1 4 VG5U4030 L1 L2 L3 1 2 3 T1 T2 T3 M8 4 22 90 3 10 2 8 8 r s M4 20 10 0 5 5 12 4 1 4 VG5U4037 L1 L2 L3 1 2 3 T1 T2 T3 M8 3 30 90 3 10 2 6 14 r s M4 2...

Page 33: ...0 2 3 l1 l2 M4 14 10 2 5 5 12 4 1 4 VG5U5030 L1 L2 L3 1 T1 T2 T3 M8 6 1 0 14 50 90 3 10 3 8 2 8 30 20 2 3 l1 l2 M4 14 10 2 5 5 12 4 1 4 VG5U5037 L1 L2 L3 1 T1 T2 T3 M8 4 1 0 22 50 90 3 10 3 8 2 8 30 2...

Page 34: ...18 0 75 M3 5 1 25 3 5 8 9 1 0 M4 1 25 4 12 4 1 4 16 1 25 M3 5 1 25 3 5 8 9 1 0 M4 1 25 4 12 4 1 4 14 2 M3 5 2 3 5 8 9 1 0 M4 2 4 12 4 1 4 M5 2 5 22 1 2 5 M6 2 6 45 1 5 1 M8 2 8 90 3 10 2 12 10 3 5 5...

Page 35: ...14 Master frequency ref current 4 to 20mA 100 Multi function analog input H3 08 H3 09 H3 10 H3 11 4 to 20mA 250 16 Multi function analog input 10 to 10V 100 to 100 0 to 10 V 100 Multi function analog...

Page 36: ...36 VG5 Installation Quick Start Manual This page intentionally left blank...

Page 37: ...OPERATION Precautions 38 2 1 TRIAL OPERATION 39 Digital Operator Display at Power up 39 Operation Checkpoints 40 Operation by Digital Operator 40 Operation by Control Circuit Terminal Signal 42 2 2 DI...

Page 38: ...power from the inverter 4 Do not touch the heatsink or braking resistor due to very high temperatures 5 Since it is very easy to change operation speed from low to high speed verify the safe working...

Page 39: ...curely mounted All items are correctly grounded Digital Operator Display at Power Up When the system is ready for operation turn ON the power supply Verify that the inverter powers up properly If any...

Page 40: ...rloaded Status indicator LEDs and digital operator display are correct Operation by Digital Operator The diagram below shows a typical operation profile using the digital operator Figure 15 Operation...

Page 41: ...ence value display Change set value Write in set value Select output frequency monitor display hReverse Run Select reverse run REV LED lights iStop Decelerates to stop Stop LED lights LOCAL REMOTE JOG...

Page 42: ...Run 6Hz Close between control circuit terminals 1 11 and 7 11 closed to perform JOG run Run FWD LEDs illuminate Open between terminals 1 11 and 7 11 after verifying JOG operation dFrequency Setting In...

Page 43: ...n Display Displays set values of parameters or monitoring values such as output frequency and current 2 lines x 16 characters Menu Key Displays the main menu for mode selection Escape Key Returns disp...

Page 44: ...LEDs go OFF REMOTE Master frequency reference and run command can be selected as described in the table below Operation Mode Selection Setting Reference Selection B1 01 REF LED Operation Method Select...

Page 45: ...TER 3 QUICK START PROGRAMMING Section Description Page 3 QUICK START PROGRAMMING Quick Start Parameter Sequence 46 3 1 MAIN MENU INITIALIZE 47 3 2 MAIN MENU PROGRAMMING 48 3 3 MAIN MENU AUTO TUNING 59...

Page 46: ...Acceleration Time 1 C1 01 Deceleration Time 1 C1 02 Preset Frequency Reference 1 D1 01 Preset Frequency Reference 2 D1 02 Preset Frequency Reference 3 D1 03 Preset Frequency Reference 4 D1 04 Jog Freq...

Page 47: ...lect Language Setting Description 0 English factory default 1 Japanese 2 German 1110 3 French 1110 4 Italian 1110 5 Spanish 1110 6 Portuguese V f Control V f w PG OpenLoop Vector Flux Vector A1 01 Par...

Page 48: ...ssing the LOCAL REMOTE key on the digital operator the operation mode can be selected as shown below Local Operation according to frequency reference and run command from digital operator Remote Opera...

Page 49: ...orque Coast to Stop B1 03 1 Upon removal of the FWD REV run command the motor coasts After a stop command is given a run command can be accepted but operation does not start until after the minimum ba...

Page 50: ...command is not accepted while the coast to stop timer C1 02 elapses same as Decel Time 1 After the timer runs out another run command must be given for the inverter to begin acceleration This stopping...

Page 51: ...r In the Quick Start mode depress the JOG key on the digital operator or close terminal 7 when parameter H1 05 is set to 6 to use this function The jog command always has priority over other reference...

Page 52: ...a 100 1 or 1000 1 speed range or when full torque at zero speed is required Choose a preset V f pattern for operation in V f modes only It may be necessary to change the V f pat tern when using a high...

Page 53: ...tterns Specifications E1 03 V f Pattern 1 Specifications E1 03 V f Pattern 1 General purpose 50Hz 0 High Starting Torque 2 50Hz High Starting Torque 1 8 High Starting Torque 2 9 60Hz Saturation 1 F 60...

Page 54: ...E1 07 Middle Output Frequency Mid Frequency A E1 08 Middle Output Voltage Mid Voltage A E1 09 Minimum Output Frequency Min Frequency E1 10 Minimum Output Voltage Min Voltage E1 13 Motor Base Voltage B...

Page 55: ...1 08 Mid Output Frequency Voltage V 17 2 17 2 17 2 17 2 40 2 57 5 40 2 57 5 E1 09 Min Output Frequency Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 E1 10 Min Output Frequency Voltage V 10 3 10 3 10 3 10 3 9 2 1...

Page 56: ...30 0 E1 08 Mid Output Frequency Voltage V 16 1 16 1 16 1 16 1 40 2 57 5 40 2 57 5 E1 09 Min Output Frequency Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 E1 10 Min Output Frequency Voltage V 8 0 8 0 8 0 8 0 6 9...

Page 57: ...V 13 8 21 13 8 21 13 8 21 13 8 21 40 2 21 57 5 21 40 2 21 57 5 21 E1 09 Min Output Fre quency Hz 1 3 21 1 5 1 5 1 5 1 3 21 1 3 21 1 5 1 5 E1 10 Min Output Fre quency Voltage V 6 9 6 9 6 9 6 9 5 7 21...

Page 58: ...s Factory Default 4 poles Sets the number of motor poles Setting Range 0 to 60000 Factory Default 1024 Sets the encoder pulse count per revolution for the closed loop control modes VF w PG and Flux Ve...

Page 59: ...ing Tune Proceeding flashes on the digital operator display After complete Tune Successful is displayed Note If the Stop key is depressed during tuning auto tuning is interrupted and the motor coasts...

Page 60: ...60 VSG5 Installation Quick Start Manual This page intentionally left blank...

Page 61: ...DIAGNOSTICS Section Description Page 4 DIAGNOSTICS Precautions 62 4 1 MAINTENANCE INSPECTION 63 Periodic Inspection 63 Parts Replacement Schedule 63 4 2 ALARM FAULT DISPLAYS 64 Inverter Alarms Faults...

Page 62: ...ly is turned OFF 4 Only authorized personnel should be permitted to perform maintenance inspections or parts replacement Failure to observe these precautions highlighted in this manual will expose the...

Page 63: ...mponent Check Corrective Action External Terminals Connectors Mounting Screws etc Loose screws or connectors Securely tighten Heatsink Build up of dust and dirt Blow with dry compressed air 39 2 104 t...

Page 64: ...ective Actions Fault Display Name Description Corrective Action Class UV1 DC Bus Undervolt Main circuit undervoltage PUV Undervoltage in the DC main circuit during running Detection level 230 V class...

Page 65: ...nce in input voltage Check the line voltage Re tighten the input terminal screws A LF Output Pha Loss Output open phase Inverter output has open phase Check the output wiring Check the motor imped anc...

Page 66: ...3 Multi function input settings in H1 01 to H1 06 are not in ascending order Or set values other than F are over lapping Check the function selection C OPE10 V f V f data setting error E1 04 to E1 10...

Page 67: ...OP INV Control circuit fault 2 CPF01 Digital perator trans mission fault Transmission between the inverter and digital operator is established once after supplying power but later transmission fault c...

Page 68: ...ence and run source selections B1 01 B1 02 Motor rotation reverses Wiring of terminals T1 T2 T3 correct Match wiring to the phase order of the motor leads T1 T2 T3 FWD and REV wiring run signals enter...

Page 69: ...tart Manual 69 APPENDIX Section Description Page A APPENDIX A 1 VG5 PARAMETER TREE 70 A 2 VG5 MONITOR DISPLAY 71 A 3 VG5 PARAMETERS 76 A 4 BRAKING CONNECTION DIAGRAMS 107 A 5 CE CONFORMANCE INFORMATIO...

Page 70: ...02 D3 Jump frequencies 01 04 D4 Sequence 01 02 D5 Torque control 01 06 E1 V f pattern 1 01 10 11 13 E2 Motor set up 1 01 04 05 10 E3 Control method 2 01 E4 V f pattern 2 01 07 E5 Motor set up 2 01 03...

Page 71: ...with PG 2 Vector control without PG 3 Vector control with PG Q Q Q Q U1 05 Motor Speed Motor Speed 0 01Hz The unit differs depending on O1 03 setting 10V Max output fre quency x Q Q Q U1 06 Output Vol...

Page 72: ...start SFS Output 0 01Hz 10V Max output frequency A A A A U1 21 ASR Input ASR Input 0 01 10V Max output frequency x A x A U1 22 ASR Output ASR Output 0 01 Analog monitor output level becomes 10V Max o...

Page 73: ...ut 0 1 x x A A U1 34 OPE Detection Parameter OPE Detected A A A A U1 35 No of O Servo Moving Pulses Zero Servo Pulse 1 x x x A U1 36 1110 PID Deviation PID Input 0 01 PID reference PID reference bias...

Page 74: ...e 1V Q Q Q Q U2 09 Output Power at Fault Output kWatts 0 1kW Q Q Q Q U2 10 Torque Reference at Fault Torque Reference 0 1 x x Q Q U2 11 Input Terminal Status at Fault Input Term Sts Displays the same...

Page 75: ...3 05 Elapsed Operation Time at Fault Elapsed Time 1 1 hour Q Q Q Q U3 06 Elapsed Time of Second Fault Elapsed Time 2 1 hour Q Q Q Q U3 07 Elapsed Time of Third Fault Elapsed Time 3 1 hour Q Q Q Q U3 0...

Page 76: ...Fdbk 2 Open Loop Vector 3 Flux Vector x Q Q Q Q A1 03 Initialize Init Parameters 0 1110 2220 3330 N A 0 0 No Initialize 1110 User Initialize Note 7 2220 2 Wire Initialize 3330 3 Wire Initialize x Q Q...

Page 77: ...Scan Time Cntl Input Scans 0 1 1 1 0 2 mS 2 Scans 1 5 mS 2 Scans x A A A A B1 07 Operation selection after switching to remote mode LOC REM RUN Sel Note 9 0 1 1 0 0 Cycle external run Cycle Extern RU...

Page 78: ...rt 0 1 1 0 0 Disabled 1 Enabled Factory setting defaults to 0 Disabled except when A1 02 1 V F w PG Fdbk or 3 Flux Vector x A A A A B3 02 Speed Search Operation Current SpdSrch Current 0 200 1 150 Fac...

Page 79: ...B5 07 PID Offset Adjustment PID Offset 100 0 100 0 0 1 0 0 o A A A A B5 08 PID Primary Delay Time PID Delay Time 0 00 10 00 0 01s 0 00 o A A A A B5 09 1110 PID Output Selection Output Level Sel 0 1 1...

Page 80: ...me 0 0 25 5 0 1s 1 0 x A A A A Function b6 Reference Hold B6 01 Dwell Frequency at Start Dwell Ref Start 0 0 400 0 0 1Hz 0 0 x A A A A B6 02 Dwell Time at Start Dwell Time Start 0 0 10 0 0 1s 0 0 x A...

Page 81: ...A Note B8 05 1110 Energy saving Con trol Time Constant Energy Save F T 0 00 10 00 0 01s 0 50 When control mode A1 02 3 default factory setting becomes 01 o F A Note F A Note Zero Servo B9 01 Zero serv...

Page 82: ...leration Time 4 Accel Time 4 10 0 x A A A A C1 08 Deceleration Time 4 Decel Time 4 10 0 x A A A A C1 09 Emergency Stop Time Fast Stop Time 10 0 x B B B B C1 10 Accel Decel Time Set Unit Acc Dec Units...

Page 83: ...ethod Flux Select 0 1 1 0 0 Magnetic flux is calculated by output frequency after compensation Slip Included 1 Magnetic flux is calcu lated by output frequency before compensation Slip Excluded x A C3...

Page 84: ...04 x A Function C5 ASR Tuning C5 01 ASR Proportional P Gain 1 ASR P Gain 1 0 00 300 00 0 01 20 00 When A1 02 1 V f w PG fac tory default setting is 20 When A1 02 3 factory default setting is 20 00 o...

Page 85: ...election Hunt Prev Select 0 1 1 1 0 Disabled 1 Enabled x A A C7 02 Hunting Prevention Gain Hunt Prev Gain 0 00 2 50 0 01 1 00 x A A Group C Tuning Function C8 Factory Tuning C8 08 AFR Gain AFR Gain 0...

Page 86: ...0 00 o B B B B D1 09 Jog Frequency Reference Jog Reference 0 00 400 00 0 01Hz 6 00 o Q Q Q Q Function d2 Reference Limits D2 01 Frequency Refer ence Upper Limit Ref Upper Limit 0 0 110 0 0 1 100 0 x...

Page 87: ...ue Control x A D5 02 Torque Reference Delay Time Torque Ref Filter 0 1000 1 ms 0 x A D5 03 Speed Limit Selection Speed Limit Sel 1 2 1 1 1 Analog Input terminal 13 14 2 Program Setting x A D5 04 Speed...

Page 88: ...rque 2 C 90Hz D 120Hz E 180Hz F User defined V f pattern x Q Q Q Q E1 04 Max Output Frequency Max Frequency 40 0 40 0 0 0 1Hz 60 0 Note 13 Factory setting differs depend ing on the inverter capacity 0...

Page 89: ...EUR A1 02 0 and E1 03 OF the value is 5 6 times of Japan x Q Q Q A E1 10 Min Output Frequency Voltage Min Voltage 0 0 255 0 Note 13 0 1V 2 0 Note 13 Factory setting differs depend ing on the inverter...

Page 90: ...erm Resistance 0 000 65 000 0 001 W 9 842 x A A A A E2 06 Motor Leak Inductance Leak Inductance 0 0 30 0 0 1 18 2 x A A E2 07 Motor Iron core Saturation Coeffi cient 1 Saturation Comp 1 0 00 0 50 0 01...

Page 91: ...ncy Voltage 1 Mid Voltage 0 0 255 0 Note 13 0 1V 11 0 Note 13 Factory setting differs depending on the control method E3 01 x A Note 14 A Note 14 A Note 14 F Note 14 E4 06 Motor 2 Min Output Frequency...

Page 92: ...Setup F1 01 PG Constant PG Pulses Rev 0 60000 1 600 When 02 09 1 USA 2 EUR factory setting is 1024 x Q Q F1 02 Operation Selec tion at PG Open Circuit PG Fdbk Loss Sel 0 3 1 1 0 Ramp to Stop 1 Coast...

Page 93: ...eeth 1 PG Gear Teeth 1 0 1000 1 0 x A F1 13 Number of PG Gear Teeth 2 PG Gear Teeth 2 0 1000 1 0 x A F1 14 PGO Detection Time PGO Detect Time 0 10 0 0 1s 2 0 x A A Function F2 AI 14 Setup F2 01 AI 14B...

Page 94: ...eed controller ASR input 22 Speed controller ASR output 23 Speed deviation 24 PID feedback 26 Voltage reference Vq out put 27 Voltage reference Vd out put 32 ACR q Output 33 ACR d Output 36 PID Input...

Page 95: ...0 1 1 0 0 When 1 is shown EFO occurs Normally Open 1 When 0 is shown EFO occurs Normally Closed x A A A A F9 02 Option External Fault Detection Selection EFO Detection 0 1 1 0 0 Always Detected 1 Only...

Page 96: ...Decel 2 1B Program Lockout 1C Trim Control Increase 1D Trim Control Decrease 1E Ref Sample Hold 1F Terminal 13 14 Switch 24 External Fault 30 PID Integral Reset 31 PID Control Integral Hold 1110 60 DC...

Page 97: ...0 0 Frequency reference gain of AI 14U AI 14B 3ch addition input DI 08 and DI 16 is com mon o B B B B H3 03 Terminal 13 Bias 100 0 100 0 0 1 0 0 Frequency reference gain of AI 14U AI 14B 3ch addition...

Page 98: ...choices for terminal 16 see H3 05 except that setting 0 Auxiliary Reference is not available x A A A A H3 10 Terminal 14 Gain Terminal 14 Gain 0 0 1000 0 0 1 100 0 o A A A A H3 11 Terminal 14 Bias Te...

Page 99: ...nce Vd out put 31 Not Used 32 ACR q Output 33 ACR d Output 36 PID Input 1110 37 PID Output 1110 38 PID Reference 1110 x B B B B H4 02 Terminal 21 Output Gain Terminal 21 Gain 0 00 2 50 0 01 1 00 o B B...

Page 100: ...a cold start x B B B B Protection Function L2 Power Loss Ride Through L2 01 Momentary Power Loss Detection PwrL Selection 0 1 2 1 0 0 Disabled 1 Power loss ride through PwrL RideThru t 2 CPU Power Ac...

Page 101: ...r Stall prev w R When in Vector w PG A1 02 3 setting 3 cannot be set with braking resistor and with stall prevention x B B B B L3 05 Stall Prevention Selection during Running StallP Run Sel 0 1 2 1 1...

Page 102: ...0 0 No Flt Relay 1 Flt Relay Active x B B B B Function L6 Torque Detection L6 01 Overtorque Detection Selection 1 Torq Det 1 Sel 0 4 1 0 0 Disabled 1 SpdAgree Alm Detected during speed agree only Oper...

Page 103: ...OFF 4 At RUN Fault Detected during running and the inverter trips on OL4 Output is shut OFF x A A A A L6 05 Overtorque Detection Level 2 Torq Det 2 Lvl 0 300 1 150 x A A A A L6 06 Overtorque Detection...

Page 104: ...tion Ground Fault Sel 0 1 1 1 0 Disabled 1 Enabled x A A A A L8 17 IGBT Protection Selection at Low Frequency Prtct L Spd 0 1 1 1 0 Conventional 1 Lower fc Carrier frequency is decreased when fout 10H...

Page 105: ...tage reference Vd out put 28 CPU ID number o B B B B O1 02 Monitor Selection after Power Up Power On Moni tor 1 4 1 1 1 Frequency Ref 2 Output Freq 3 Output Current 4 User Monitor o B B B B O1 03 Freq...

Page 106: ...Operation contin ues even if the digital opera tor is disconnected 1 Enabled Inverter fault when the digital operator is disconnected When 02 09 1 the value is 1 x A A A A O2 07 Elapsed Timer Setting...

Page 107: ...HRX ON OFF MA MC VS 616PC5 L1 L2 L3 T1 T2 T3 L1 L2 L3 MCCB MC B1 B2 M Figure 24 External Control Circuit for VG5 Braking Resistor Connection 230V VG5U2011 to 2075 Figure 25 External Control Circuit fo...

Page 108: ...e separated from accessible surface by pro tective separation d These circuits are not separated from hazardous circuits by protective separa tion but only with basic insulation These circuits cannot...

Page 109: ...e screen of the motor cable is connected to ground at both ends by a short con nection using as large an area as practical The following table and figures show the line filter list for EMC standards a...

Page 110: ...cm Metal Plate Motor Cable Max 20m Fig 27 Installation of Line Filter and Inverter Models CIMR VG5U 40P4 to 4015 Fig 28 Installation of Line Filter and Inverter Models CIMR VG5U 4018 to 4300 W L1L2 UV...

Page 111: ...tructions for transport storage and proper handling must be observed Climatic and environ mental conditions must conform to the requirements of prEN 50178 Installation The converters must be installed...

Page 112: ...low The products conform to these standards subject to due and proper observation of the installation instructions provided in section 10 of this manual Immunity EMC resistance pursuant to EN50082 2 P...

Page 113: ...VG5 Installation Quick Start Manual 113 This page intentionally left blank Appendix Notes...

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