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Airfield Lighting 

 

Safegate Group 

Manual 

 

Date: October 2016 

Ref: SL-RE-E_SL-RT-E_SL-RN-E_SL-RTN-E_SL-SB-E 

 

Version: 1.4 

 

 
 
 
 
 
 
 

Page 27 of 42 

 

3. 

OPERATION 

In this section you can find a description of the different technologies that enable the 
operation of the light fixture and instructions regarding programming and connection 
of the light fixture. Before you start, make sure you have read and understand §1.1 
Safety Instructions.
 

3.1 

TECHNOLOGY DESCRIPTION 

3.1.1 

ASP Safecontrol System Technology 

A Safegate ASP-SC system is designed to provide individual monitoring of airfield 
lighting using the series circuit as a means of communicating status information from 
airfield lights and sensors. The same concept is used for lighting control providing the 
foundation for SMGCS or A-SMGCS, which includes for example automation of stop 
bars with or without sensors, taxiway guidance (routing) in combination with status 
monitoring. For more information, see ASP-SafeControl documentation. 

 

3.1.2 

SafeLED IQ and the 2A concept 

The ASP-SC System, using the IQ concept, is designed to provide selective switching 
and/or monitoring of airfield lighting by use of an addressable switching unit inside 
each individually controlled light fixture. A SafeLED IQ light fixture is connected to the 
secondary side of a standard series circuit isolation transformer. Communications 
to/from a SafeLED IQ light fixture uses a unique power line communication technique 
developed by Safegate Group where the communication signals are superimposed on 
the series circuit current. 

 

In a 2A system the CCR is set at a low constant current and the ASP-SafeControl 
manages the intensity level of every single SafeLED IQ light fixture. Furthermore the 
SafeLED IQ light fixture could have different light intensity levels in the same circuit. 

 

3.1.3 

Sensor Interface Unit (SIU) 

Sensors for presence- and direction detection of aircraft and vehicles on the airfield 
can easily be interfaced to the ASP-SC system using a SIU. The SIU communicates 
the detect/no-detect status signals as well as its own status to the series circuit in the 
same manner as the SafeLED IQ. The SIU is also connected to the secondary side of 
a standard isolation transformer using a standard 2-pin FAA-style connector. 
Connection to the sensor is established using an IP68 rated 7-pin connector. The SIU 
can also supply the sensor with DC-voltage from a built-in current to voltage 
converter. 

 

3.1.4 

Network Concentrator Unit (NCU) 

The NCU concentrates all incoming status information from the field, both lamp and 
sensor statuses. The NCU includes redundant capability. 

 

3.1.5 

Series Circuit Modem (SCM) 

The SCM is an interface to the series circuit which receives command from an NCU. 
The SCM connects to the series circuit via a standard isolation transformer and to an 
NCU via standard RS485 or RS232 serial communication. 

 

3.1.6 

Series Circuit Filter (SCF) 

The SCF is connected across the Constant Current Regulator (CCR) series circuit 
output and is used to contain the communication signalling within the airfield circuit 
and minimize feedback into the regulator. 

 

Summary of Contents for SafeLED Series

Page 1: ...afeLED IQ Elevated Light SL RE E SL RT E SL RN E SL RTN E SL SB E Runway Edge L 862 L Runway Threshold Runway Threshold L 862E L Runway End Runway End L 862E L Runway Threshold End Runway Threshold En...

Page 2: ...Note This page is blank for convenient double sided printing...

Page 3: ...Directions 15 2 3 2 SafeLED IQ0 and SafeLED IQ1 Schematic Installation Example 17 2 4 TOOLS REQUIRED 17 3 INSTALL REMOVE ON FROM A SUPPORT 18 3 1 SET THE LIGHT FIXTURE 19 3 2 SIGHT DEVICE FOR SL E B...

Page 4: ...ANCE 34 5 1 BASIC MAINTENANCE PROGRAMME 34 5 2 TOOL REQUIRED 34 5 3 REPLACING THE FRONT GLASS 35 5 4 REPLACE THE MOULDED GLASS 36 5 5 REPLACE THE DIRECTIONAL LED BOARDS 37 5 6 REPLACE THE OMNI MODULE...

Page 5: ...ption 1 0 January 2015 First version 1 1 June 2015 Second version 1 2 August 2015 Third version 1 3 March 2016 Fourth version 1 4 September 2016 Fifth version Note This page is to be updated with ever...

Page 6: ...Airfield Lighting Safegate Group Manual Date October 2016 Ref SL RE E_SL RT E_SL RN E_SL RTN E_SL SB E Version 1 4 Page 4 of 42 Note This page is blank for convenient double sided printing...

Page 7: ...Safegate ASP SafeControl technology Individual Light Control and Monitor System ILCMS SafeLED IQ Ready IQ0 SafeLED IQ where the IQ functionality is temporarily disabled Remote activation of IQ functio...

Page 8: ...e high intensity provided in different colour combinations for different applications white white white yellow white red yellow red green red red red green and red It comes in three different versions...

Page 9: ...ctober 2016 Ref SL RE E_SL RT E_SL RN E_SL RTN E_SL SB E Version 1 4 Page 7 of 42 FIGURE 2 LIGHT FIXTURE DIMENSIONS 1 2 1 1 Interface The light fixture is designed to fit on any pole with an outer dia...

Page 10: ...load of an isolation transformer in a SafeLED IQ system includes Light fixture load Cable losses 1 2 2 2 Light Fixture Load The light fixture load is the total wattage of the light fixture Description...

Page 11: ...6 6A isolation transformer must generally be multiplied by the factor 0 3 to find the total wattage which can be supplied from the transformer without saturating Note The same dimensioning method mus...

Page 12: ...0 65 50 100m 70 80 100 50m 30 40 45 50 100m 50 60 65 SafeLED Bidirectional RE E B RTN E RN E 50m 51 58 65 50 100m 81 88 100 50m 41 48 65 50 100m 61 68 100 SafeLED Bidirectional Circular Guidance RE E...

Page 13: ...er to different installations 1 3 DELIVERY OF THE LIGHT FIXTURE Each unit is supplied completely assembled tested sealed and ready for installation on a tube or frangible coupling The light fixture is...

Page 14: ...NSTALLATION 2 1 TYPICAL INSTALLATION The light fixture can be installed on different supports as follows Description Image example Ground level mounting with a frangible collar on a tripod stand FIGUR...

Page 15: ...L RN E_SL RTN E_SL SB E Version 1 4 Page 13 of 42 Description Image example Ground level mounting with a frangible collar on conduit elbow FIGURE 5 LIGHT FIXTURE ON CONDUIT ELBOW AND FRANGIBLE COLLAR...

Page 16: ...SL RTN E_SL SB E Version 1 4 Page 14 of 42 Description Image example Ground level mounting with frangible collar on FAA deep can and base plate FIGURE 7 LIGHT FIXTURE ON FAA BASE PLATE AND FRANGIBLE C...

Page 17: ...light fixture Stop Bar Lighting L 862S L 0 Built in 2 2 2 Altitude angle Runway Edge Lighting 3 5 Built in Runway End Lighting 2 5 Built in Runway Threshold Lighting 5 5 Built in Stop Bar Lighting 5...

Page 18: ...IRECTIONS FOR RUNWAY EDGE SL RTN E B L RF SL RTN E B S FR SL RN E U S R SL SB E U S R SL RTN E B R FR SL RN E B S RR SL RT E U S F FIGURE 10 LIGHT EMISSION DIRECTIONS FOR RUNWAY THRESHOLD END THRESHOL...

Page 19: ...s correctly See section 3 1 1 FIGURE 13 IT IS IMPORTANT TO KEEP TRACK OF AND TO CORRECTLY ORIENT THE A AND B MARKINGS ON THE LIGHT FIXTURES WHEN INSTALLING LIGHT FIXTURES ON A RUNWAY THE FIGURE SHOWS...

Page 20: ...ws M6x20 mm on the fixture with an allen key 2 Connect the light fixture cable male to the power supply cable plug female 3 Set the light fixture in correct position see section 3 1 Set the Light Fixt...

Page 21: ...tion 1 Loosen but do not remove the three setting screws M6x20 mm on the fixture with an allen key FIGURE 16 LOOSEN THE SETTING SCREWS 2 Adjust the light fixture to desirable orientation A sight devic...

Page 22: ...Left The scope can be rotated 360 in steps of 90 The aiming telescope is used to facilitate the azimuth adjustment of a light fixture The sight device does also have a circular spirit level to help ad...

Page 23: ...e in plate FIGURE 20 SIGHT DEVICE 2 7 1 Mounting the Sight Device Mounting the Sight Device Image example 1 Make sure the set block is in its outer position by rotating the set screw counter clockwise...

Page 24: ...2016 Ref SL RE E_SL RT E_SL RN E_SL RTN E_SL SB E Version 1 4 Page 22 of 42 4 Turn the set screw clockwise until the Sight Device is fastened hard enough not to slide sideways 5 The Sight Device is no...

Page 25: ...t toe in option 3 Adjusting the toe in setting is made by lifting the toe in plate up turning it and lowering it again so that the two screws align with the two holes corresponding to the desired toe...

Page 26: ...f the aiming telescope 15 This facilitates the adjustment operation if aiming points don t have the same eminence as the telescope FIGURE 26 LOOSEN THE MOUNTING SCREW 6 After adjusting the aiming tele...

Page 27: ...RIT LEVEL ON THE SIGHT DEVICE 2 7 4 2 Installing At the Correct Azimuth Angle Before installation make sure that the toe in setting on the Sight Device is correct see section 2 7 SIGHT DEVICE FOR BI D...

Page 28: ...IGHT BEAM THE TOE IN OPTION ON THE SIGHT DEVICE SHOULD SINCE A BIDIRECTIONAL LIGHT FIXTURE IS BEING INSTALLED BE SET TO 0 FIGURE 32 USAGE OF THE AIMING TELESCOPE ON A ROW OF UNIDIRECTIONAL RUNWAY THRE...

Page 29: ...d by Safegate Group where the communication signals are superimposed on the series circuit current In a 2A system the CCR is set at a low constant current and the ASP SafeControl manages the intensity...

Page 30: ...ASP SC system component status are constantly monitored and updated to the Host Supervisor system upon occurrence 3 2 PROGRAMMING SAFELED IQ SafeLED IQ can be delivered as a pre programmed unit with f...

Page 31: ...n see the marking on the LOAD RESET box FIGURE 35 CONNECT PC TO SCM Connect the LPC to a SafeLED IQ product FIGURE 36 CONNECT LPC TO LIGHT 1 Using the cable supplied 594115 connect to Output 1 or Outp...

Page 32: ...duct configuration Program a SafeLED IQ product 1 Make sure the Remote button on the LPC is NOT pressed in off before you start programming 2 Start the AMT program on the PC and if Can t open COM port...

Page 33: ...port in use for example USB to Serial bridge COM 2 8 Set the connection to LPU Note If an RS232 Error window appears click OK FIGURE 40 AMT COM PORT FIGURE 41 AMT TOOL 9 Check the LPU tab default app...

Page 34: ...SCM unit should now sound and configuration progress information appears in the log at the bottom of the window Note If there is no sound from the SCM during configuration check settings for example C...

Page 35: ...turned off or for any other reason SafeLED IQ remembers the current lamp status for a limited amount of time The IQ can be configured once current is restored in the circuit to set the lamp to the pre...

Page 36: ...t fixture Monthly Check of the optical window check for mechanical damage Check for proper fixing of the light fixture on its support Yearly Detailed inspection of the light fixture Check of the body...

Page 37: ...e 1 Unscrew the 3 screws on the side where you need to replace the front glass 2 Remove the window frame 3 Remove the front glass 4 Remove the o ring gasket FIGURE 48 DISASSEMBLE Assemble 1 Place a ne...

Page 38: ...he top of the light fixture to replace the glass dome 2 Remove the glass holder 3 Remove the glass dome 4 Remove the gasket FIGURE 50 DISASSEMBLE Assemble 1 Place a new gasket in its position 2 Place...

Page 39: ...ce 6 Disconnect the led cable and remove the led board and the wedge if present FIGURE 52 DISASSEMBLE Assemble 1 Connect the led cable and place the new led board in its position if a LED board which...

Page 40: ...disassembling of omni module make sure to connect the cables as shown in 4 7 LED Cable connections to the converter 2 Connect the 4 led cables and place the new omni module in its position 3 Fasten th...

Page 41: ...tomers are able to get the most out of your equipment regardless of the location or the time of day For this reason Safegate Group has established the Safegate Group Support service Safegate Group Sup...

Page 42: ...roup offers a re cycling program for our products to all customers worldwide whether or not the products were sold within the EU Safegate Group products and or specific electrical and electronic compo...

Page 43: ...Airfield Lighting Safegate Group Manual Date October 2016 Ref SL RE E_SL RT E_SL RN E_SL RTN E_SL SB E Version 1 4 Page 41 of 42 6 DRAWINGS 6 1 WEDGE ORIENTATIONS...

Page 44: ...efits to airports worldwide The company was founded in 1973 and has its headquarters in Malm Sweden Safegate Group has more than 70 partners around the globe in order to be close to its customers Earl...

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