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www.safholland.us

XL-TG20004BM-en-US · 2014-01-14 · 

Amendments and Errors Reserved · © SAF-HOLLAND

, Inc.,

 SAF-HOLLAND

, HOLLAND

, SAF

, and logos ar

e tr

ademarks of SAF-HOLLAND S

.A.,

 SAF-HOLLAND GmbH,

 and SAF-HOLLAND

, Inc.

Bushing Installation

Figure 5

Figure 6

8.   Weld the lift frame boss as illustrated 

(Figure 5).

NOTE:

  When welding is required, ensure that the battery 

ground cable is disconnected and all electrical 
equipment is completely electrically isolated 
before welding is initiated.

Failure to follow manufacturers’ safety 
instructions when handling batteries may 
result in explosion which, if not avoided, 
could result in minor to moderate injury.

9.  Align the hole of the new sleeve so it will line up  

with the hole of the new pin, and weld as illustrated 

(Figure 5 and 6)

.

10.  Touch up paint as required. For galvanized liftgates,  

touch up in accordance with the most recent release  
of ASTM a 780: standard practice for repair of damaged 
and uncoated areas of hot dip galvanized coatings,  
which specifies the use of zinc-rich paints.

11.  Remove the previously installed new pin.

12.  Rotate the hydraulic cylinder clevis back into position 

between the cylinder mounts. Re-install the new pin, 
ensuring the pin hole aligns with the newly installed 
sleeve hole 

(Figure 6)

.

13.  Install the newly supplied spring pin into the newly 

installed sleeve hole.

ALIGN HOLES

SLEEVE

LIFT FRAME BOSS

ALL FOUR 
SIDES, BOTH 
BLOCKS

1/8"

HYDRAULIC  
CYLINDER 
MOUNTING PIN

1/4"

Summary of Contents for TG 25

Page 1: ...trike any part of the liftgate with a steel hammer DO NOT hit steel parts with a steel hammer as parts could break sending flying steel fragments in any direction creating a hazard which if not avoided could result in minor or moderate injury Safety protection should always be worn as protection from pressurized fluid spray flying debris and other airborne matter when working with tools power tool...

Page 2: ...ifferent gas is used welds MUST comply with penetration requirements shown Figure 1 Where the installation drawing specifies different than above the drawing shall prevail 2 3 Procedures Tack welds used for positioning components are to be located in the center of the final weld where practical Tack weld should be completely fused to the finish weld DO NOT break arc at the end of the weld Back up a...

Page 3: ...sult in death or serious injury 2 Disconnect the power to the motor 3 With a punch remove the spring pin from the hydraulic cylinder mounting pin Figure 3 4 Remove the pin and rotate the hydraulic cylinder clevis out of the mounts Figure 3 5 With a grinder remove the sleeve from the cylinder mount Figure 3 6 Align the new parts Insert the new pin through one lift frame boss both cylinder mount pla...

Page 4: ...ty instructions when handling batteries may result in explosion which if not avoided could result in minor to moderate injury 9 Align the hole of the new sleeve so it will line up with the hole of the new pin and weld as illustrated Figure 5 and 6 10 Touch up paint as required For galvanized liftgates touch up in accordance with the most recent release of ASTM a 780 standard practice for repair of...

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