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DW Guillotine

User’s Manual

This manual may not be reproduced in whole or in part

without the written consent of E.H. Wachs.

E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com

E.H. Wachs Part No. 29-MAN-10
Rev. A, March 2012

Revision History:
Original

March 2012

Summary of Contents for DW Guillotine

Page 1: ...s reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com E H Wachs Part No 29...

Page 2: ...DW Guillotine Part No 29 MAN 10 Rev A E H Wachs...

Page 3: ...otective Equipment Requirements 11 Safety Labels 11 Chapter 3 Operating Instructions 13 Mounting the Machine 13 Making the Cut 18 Cleaning and Removing the Machine 24 Chapter 4 Maintenance 29 Lubricat...

Page 4: ...DW Guillotine 2 Part No 29 MAN 10 Rev A E H Wachs...

Page 5: ...ut this manual refer to this column for warnings cautions and notices with supplementary information This manual is organized to help you quickly find the infor mation you need Each chapter describes...

Page 6: ...a potentially hazardous situa tion that could result in minor or moderate injury A CAUTION alert with the damage alert symbol indi cates a situation that will result in damage to the equipment An IMPO...

Page 7: ...ge You may have factory service or upgrades performed on the equipment If this service changes any technical data or operation and maintenance procedures we will include a revised manual when we retur...

Page 8: ...DW Guillotine 4 Part No 29 MAN 10 Rev A E H Wachs Figure 1 1 The photo shows the DW Guillotine mounted and ready to cut...

Page 9: ...Part No 29 MAN 10 Rev A 5 Figure 1 2 The drive wheel runs on the shaft of the hydraulic motor The idler wheels spin freely with the motion of the wire Figure 1 3 Direction arrows on the wheels and fr...

Page 10: ...Rev A E H Wachs Figure 1 4 A clamping strap with a ratcheting clamp holds the machine to the pipe Figure 1 5 The photo shows the fittings and controls on the machine Tank return Pressure ON OFF lever...

Page 11: ...band when the machine is not in use Leaving tension on the wire during storage could damage the wheel inserts The indicator should be in the yellow band when the machine is ready for cutting The indi...

Page 12: ...DW Guillotine 8 Part No 29 MAN 10 Rev A E H Wachs Figure 1 7 A storage stand is provided to hold the machine and accessories The coolant sprayer pro vides water for cutting lubrication...

Page 13: ...nal injury hazard READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECT MACHINE AND ACCESSORIES Before starting the machine look for loose bo...

Page 14: ...d nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Safety Symbols This icon is displayed with any safety alert tha...

Page 15: ...or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on he...

Page 16: ...DW Guillotine 12 Part No 29 MAN 10 Rev A E H Wachs Figure 2 1 Follow all safety guidelines for operating the machine...

Page 17: ...ides of the frame You can also use a lifting device attached to the lift hook on top of the machine Use the DW Guillotine only on horizontal pipe The clamp ing system is not designed to hold it on a v...

Page 18: ...e out of the storage frame It can be lifted by two operators using the handles Figure 3 2 Lift the machine out of the storage frame The bow is fully retracted up when it is stored in the frame Mount t...

Page 19: ...hine on the pipe with the wire on the fall off side of the cut It is recommended that you support or set up a catch device for the fall off piece of pipe If you are cutting in line pipe make sure the...

Page 20: ...o the wire is at the cut line location 5 Press and hold the release button on the clamping ratchet to pull out the strap Figure 3 5 Pull out enough strap to wrap around the pipe 6 Wrap the strap aroun...

Page 21: ...around the pipe and fasten the hook through the hole as shown 7 Operate the clamping ratchet to tighten the strap Clamp the strap as tight as you can get it with the ratchet handle Make sure the machi...

Page 22: ...sely to see the taper of the bead Figure 3 8 Check that the wire is installed in the cor rect direction The thinner end of the cutting bead should lead 1 With the hydraulic power unit off connect the...

Page 23: ...oolant fitting on the cover If a water supply is available you can attach a garden hose to the fitting A hand sprayer tank and hose are provided if necessary Figure 3 10 Attach a water hose to the coo...

Page 24: ...close to the pipe surface Figure 3 12 Feed the bow down until the wire almost touches the pipe 5 Make sure the ON OFF lever is in the OFF position horizontal Figure 3 13 Make sure the machine is turne...

Page 25: ...nning Figure 3 14 Turn the ON OFF lever up to the ON position 8 Turn on the cooling water supply Generally you can feed faster through the center of the pipe and slower through the crown at the top an...

Page 26: ...nto the pipe Figure 3 17 Operate the feed handle to keep the ten sion gauge indicator in the green band 10 Make sure there is a continuous supply of water as you cut If you are using the sprayer tank...

Page 27: ...ing in line pipe there may be stress on the pipe that will cause it to spring when cut or snap off near the end of the cut Use appropriate safety procedures at your worksite for cutting stressed pipes...

Page 28: ...otine will be easier to clean if you leave it mounted vertically on the pipe Spray and lubricate the machine then remove it If the wire binds against the pipe while retracting the bow start the machin...

Page 29: ...ake the tension off the wire Leave the wire mounted on the wheels Store the machine with all tension relieved from the wire Leaving tension on the wire could damage the wheel liners Figure 3 21 Loosen...

Page 30: ...5 Spray all components thoroughly with water to wash off cutting debris Figure 3 22 Spray the inside of the machine thor oughly to clean out cutting debris 6 Spray the following components with a wate...

Page 31: ...o keep it from falling when you release the clamping strap 8 Press the release button on the clamping ratchet Pull out enough strap to disconnect the hook from the frame and rewind the strap in the ra...

Page 32: ...e machine from the pipe Lay it in the storage frame with the fastening rod through the hole in the saddle frame Figure 3 25 Set the DW Guillotine down in the stor age frame 10 Replace the locking pin...

Page 33: ...isplacing lubricant such as WD 40 feed screw guide rods wheels tensioning knob clamping ratchet REPLACING THE CUTTING WIRE 1 Turn the feed handle to retract the bow all the way to the top 2 Turn the t...

Page 34: ...chs Figure 4 1 Fully release the tension on the wire 3 Release the cover latches and open all of the covers Figure 4 2 Open the covers to access the wire 4 Pull the wire off the drive wheel at the top...

Page 35: ...led in the correct direction The machine will not cut properly with the wire installed wrong Inspect the wire closely to see the taper of the bead Figure 4 4 Check that the wire is installed in the co...

Page 36: ...or is just into the yellow band REPLACING THE WHEEL LINERS The liners on the cutting wire wheels are durable and long lasting They may wear out after extensive use or be dam aged if the machine malfun...

Page 37: ...10 Rev A 33 Figure 4 6 Open the covers to access the wheels 2 Remove the wire as described in the previous section 3 Remove the screws holding on the cover of the wheel you are repairing Figure 4 7 T...

Page 38: ...tly with a screwdriver to get it off 5 Pull off the wheel liner Press the new liner onto the wheel 6 Replace the wheel cover and insert the screws Tighten the screws securely REPLACING THE MOUNTING SH...

Page 39: ...nting Shoes E H Wachs Part No 29 MAN 10 Rev A 35 Figure 4 9 Each mounting shoe is held on with 4 screws Remove the screws to replace the shoe 2 Remove the shoe 3 Put the new shoe in place and replace...

Page 40: ...DW Guillotine 36 Part No 29 MAN 10 Rev A E H Wachs...

Page 41: ...ur Web site at www ehwachs com Ordering Replacement Parts When ordering parts refer to the parts lists in this chapter Please provide the part description and part number for all parts you are orderin...

Page 42: ...ty card Please fill out the registration card and return to E H Wachs Company Retain the owner s registration record and warranty card for your information Return Goods Address Return equipment for re...

Page 43: ...RFN 7 22 17 1R OH ORFN 635 12 2 22 17 22 17 1 5LJKW RRODQW LQH 0 17 723 29 5 0 17 5 29 5 0 17 29 5 251 187 66 0RGLILHG DWFK 6 66 5 1 26 37 5 137 6 9 6 5 26 6 5 1 6 5 9 12 5 1 7 7 6 6 7 2 7 7 35235 7 5...

Page 44: ...5 7 7 675 3 6 6 5 1 6 5 187 5 66 7 3 666 66 6 5 7 6 6 66 1 5 5 1 7 5867 5 1 7 5867 5 1 2 5 187 1 2 66 5 9 6 5 37 21 7 35 5 9 6 21 6725 6 5 9 12 5 1 33529 7 7 6 6 7 2 7 7 35235 7 5 1 21 17 7 1 250 7 21...

Page 45: ...7 7 6 6 7 2 7 7 35235 7 5 1 21 17 7 1 250 7 21 217 1 1 7 6 5 1 6 7 62 3523 57 2 6 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6 6 352 7 81 66 27 5 6 63 72 5 1 6 5 7 216 21 3 0 7 2 3 0 7...

Page 46: ...2 7 7 35235 7 5 1 21 17 7 1 250 7 21 217 1 1 7 6 5 1 6 7 62 3523 57 2 6 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6 6 352 7 81 66 27 5 6 63 72 5 1 6 5 7 216 21 3 0 7 2 3 0 7 5 3 0 1 8...

Page 47: ...16 21 1 6 5 9 12 5 1 7 7 6 6 7 2 7 7 35235 7 5 1 21 17 7 1 250 7 21 217 1 1 7 6 5 1 6 7 62 3523 57 2 6 2 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6 2 6 352 7 81 66 27 5 6 63 72 5 1 6...

Page 48: ...DVKHU OJ 6 6 6 66 6 5 9 12 5 1 33529 7 7 6 6 7 2 7 7 35235 7 5 1 21 17 7 1 250 7 21 217 1 1 7 6 5 1 6 7 62 3523 57 2 6 1 5 352 8 7 21 1 3 57 25 6 2 7 287 7 5 77 1 3 50 66 21 2 6 6 352 7 81 66 27 5 6...

Page 49: ...5 48 6 211 7 0 70 137 867 3 0 48 6 211 7 48 6 211 7 0 70 137 2 6 0 3 3 2 137 6 25 DRHJ V 675 7 7 5 2 6 25 1 33 3 PPR V 0 3 3 7 137 6 3 3 1 33 137 7 6 0 2 5 137 26 66 0 3 66 6 5 9 12 5 1 7 7 6 6 7 2 7...

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Page 52: ...455 Comanche Circle Harvard IL 60033 866 392 1060 www ehwachs com...

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