Saf-Fro DIGISTEEL III 320C Operation And Maintenance Instructions Download Page 24

 

 

24

 

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28 

 

 

Waveform of speed short arc welding process

 
 

By eliminating the "globular" arc mode, which is characterized by heavy and sticky spatter and higher energy than the short a
speed short arc enables to: 

 

 

Reduce the amount of distortions at high welding currents in the typical "globular" welding range

 

Reduce the amount of spatter compared to the globular mode

 

Achieve good weld appearance 

 

reduce smoke emissions compared with the usual modes (up to 25% less)

 

Achieve good rounded penetration 

 

Enable welding in all positions 

Note

: The CO

2

 programmes automatically and exclusively use 

The “dynamic” short arc is not suitable for CO

2

, welding due to arc 

 

 

NORMAL Pulsed MIG

 

Metal transfer in the arc takes place by detachment of droplets caused by current pulses. The microprocessor calculates all t
parameters for each wire speed, to ensure superior welding and striking results.

The advantages of pulsed Mig are : 

 

Reduced distortions at high welding currents in the customary "globular" welding and spray arc ranges  

 

Enables all welding positions 

 

Excellent fusion of stainless steel and aluminium wires

 

Almost complete elimination of spatter and hence of finishing work

 

good bead appearance 

 

Reduced smoke emissions compared with customary methods and even

Pulsed 

DIGISTEEL III 320C / DIGIPULS III 320C 

programs

low  wire  feed  speeds.  These  "balls"  are  caused  by  slight  spraying  of  the  metal  at  the  time  of  droplet  detachment.  The  extent 
phenomenon depends on the type and origin of the wires.

These programmes for stainless steel have undergone improvements for operation at 
sheet welding using Pulsed MIG method.  

Excellent results for welding thin stainless steel sheets (1 mm) are obt
Noxalic-12 shield (average 30A is acceptable). 

The appearance of joints processed using, 

DIGISTEEL III 320C / DIGIPULS III 320C 

welding. 

 

 

 

 

DIGISTEEL

 

III

 

320C

Waveform of speed short arc welding process 

 

By eliminating the "globular" arc mode, which is characterized by heavy and sticky spatter and higher energy than the short a

distortions at high welding currents in the typical "globular" welding range 

Reduce the amount of spatter compared to the globular mode 

reduce smoke emissions compared with the usual modes (up to 25% less) 

programmes automatically and exclusively use the “soft” short arc and do not enable access to the speed short arc.

due to arc instability.

 

Metal transfer in the arc takes place by detachment of droplets caused by current pulses. The microprocessor calculates all t
parameters for each wire speed, to ensure superior welding and striking results. 

Reduced distortions at high welding currents in the customary "globular" welding and spray arc ranges   

Excellent fusion of stainless steel and aluminium wires 

elimination of spatter and hence of finishing work 

Reduced smoke emissions compared with customary methods and even-speed short-arc (up to 50% less); 

programs for stainless steel eliminate the small spatter that may occur on thin sheets at very 

low  wire  feed  speeds.  These  "balls"  are  caused  by  slight  spraying  of  the  metal  at  the  time  of  droplet  detachment.  The  extent 
phenomenon depends on the type and origin of the wires. 

These programmes for stainless steel have undergone improvements for operation at low currents and increasing the flexibility of use for thin 

Excellent results for welding thin stainless steel sheets (1 mm) are obtained using the pulsed MIG method with Ø 1 mm wire in Arcal

DIGISTEEL III 320C / DIGIPULS III 320C  

is of a quality comparable with that achieved by TIG 

EN  

320C

 

/

 

DIGIPULS

 

III

 

320C 

By eliminating the "globular" arc mode, which is characterized by heavy and sticky spatter and higher energy than the short arc, the 

the “soft” short arc and do not enable access to the speed short arc. 

Metal transfer in the arc takes place by detachment of droplets caused by current pulses. The microprocessor calculates all the Pulsed MIG 

eliminate the small spatter that may occur on thin sheets at very 

low  wire  feed  speeds.  These  "balls"  are  caused  by  slight  spraying  of  the  metal  at  the  time  of  droplet  detachment.  The  extent  of  this 

and increasing the flexibility of use for thin 

ained using the pulsed MIG method with Ø 1 mm wire in Arcal-12 or 

comparable with that achieved by TIG 

Summary of Contents for DIGISTEEL III 320C

Page 1: ...II 320C EN SAFETY INSTRUCTIONS FOR OPERATION AND MA Cat n 8695 1259 Rev A Date 03 2016 DIGISTEEL III 320C DIGIPULS III 320C FOR OPERATION AND MAINTENANCE Contact http www airliquidewelding com DIGISTE...

Page 2: ...EN Arc welding and plasma cutting may be dangerous for the operator and persons close to the work area Read the operating manual...

Page 3: ...ONNECTION 2 8 SWITCH ON 3 INSTRUCTIONS FOR USE 3 1 FRONT PANEL FUNCTIONS 3 2 CALIBRATE THE POWER SOURCE 3 3 DYSPLAY AND USE 4 OPTIONS ACCESSORIES 5 MAINTENANCE 5 1 GENERAL 5 2 ROLLERS AND WIRE GUIDE 5...

Page 4: ...ptions refer to the instructions supplied with the option WARNING The plastic handles are not intended for slinging the set Stability of the equipment is 1 2 DIGISTEEL III 320C ALLATION is a manual we...

Page 5: ...onnection Protection index Insulation class Standard WARNING This power source cannot be used in falling rain or snow It may be stored outside but it is not designed for without protection during rain...

Page 6: ...r serve que l imp dance de r seau public d alimentation basse tension au point de couplage commun soit inf rieure ce mat riel est conforme la CEI 61000 3 11 et la CEI 61000 3 12 et peut tre connect au...

Page 7: ...ersion and recognized power 320C The following wires are used in reverse polarity SD ZN SAFDUAL ZN feeder unit 5 and ensure that it can not fall Insert the spool of wire on the axis Make sure that the...

Page 8: ...gas wire diameter and type of welding wire 2 3 4 7 1 DIGISTEEL III 320C Left display Voltage Right display Current wire speed wire thickness 1 for selection of welding mode 2 welding mode Button canc...

Page 9: ...ess the OK button to access the COnFIG Setup parameter with the left hand encoder and select On with the right hand encoder Press the OK button on the front panel The display unit indicates triGEr con...

Page 10: ...ing display no Software update mode no Factory settings reset Pressing YeS will cause a reset of the parameters to factory defaults when exit SETUP menu List of accessible parameters in CYCLE menu Def...

Page 11: ...ivate program management mode SETUP PGM put YES exit SETUP Set your program with commutators then long push on button OK Screen displays message as following DIGIPULS III 320C allows to lock program m...

Page 12: ...ff welding Adjust arc voltage during welding and out off welding 3 TROLLEY II NEW VERSION R f W000383000 It enables to easily move the power source in a worshop environment DIGISTEEL III 320C welding...

Page 13: ...ith watercooler option W000345075 PROMIG NG 441W 3 M W000345076 PROMIG NG 441W 4 M W000345077 PROMIG NG 441W 5 M W000274865 PROMIG NG 450W 3 M W000274866 PROMIG NG 450W 4 M W000274867 PROMIG NG 450W 5...

Page 14: ...emove dust and metal particles accumulated between the magnetic circuits and the windings of the transformer Work must be performed using a plastic tip to avoid damage to the insultation of the windin...

Page 15: ...onents REFERENCE DESIGNATION W000386033 FANS 24VDC 80X25 QTY 2 W000386036 FRONT PANEL DIGISTEEL III 320C W000386038 FRONT PANEL DIGIPULS III 320C W000386040 TRANSPARENT PLASTIC COVER W000386041 AUXILI...

Page 16: ...16 28 DIGISTEEL III 320C EN 320C DIGIPULS III 320C...

Page 17: ...DIGISTEEL III 320C DIGIPULS III 320C Internal and inverter 320C EN 17 28...

Page 18: ...18 28 Front and rear DIGISTEEL III 320C EN 320C DIGIPULS III 320C...

Page 19: ...TEEL III 320C DIGIPULS III 320C that can be directly purchased from your local provider REFERENCE DESIGNATION W000373703 DUST FILTER W000278018 LOT OF 2 SCREWS FOR ROLLER W000277338 ROLLER ADAPTOR GUI...

Page 20: ...SSAGE E25 C Let the generator cool down The fault disappears by itself after several minutes Make sure that the inverter fan works DISPLAY OF THE MESSAGE E33 MEM This message indicates that the memory...

Page 21: ...power supply phases OTHER Wire stuck in the molten pool or at the contact tube Optimise the arc extinction parameters PR spray and post retract message when turning the power on The TtriG message is...

Page 22: ...22 28 5 7 ELECTRICAL DIAGRAM EN DIGISTEEL III 320C DIGIPULS III 320C...

Page 23: ...source arc great reduction in spatter when welding carbon steels resulting in a very significant reduction in finishing costs It improves the appearance of the weld bead thanks to improved wetting of...

Page 24: ...tortions at high welding currents in the typical globular welding range Reduce the amount of spatter compared to the globular mode reduce smoke emissions compared with the usual modes up to 25 less pr...

Page 25: ...in the general Cycle submenu of the SETUP It enables starting the welding with slope enables weld bead finish with a decreasing level of welding Pulling the trigger the first time activates the pre ga...

Page 26: ...all positions but has the disadvant causing more spatters DIGISTEEL III 320C gas and turns on the welding current Releasing the trigger causes the welding to stop slope and sequencer settings is disab...

Page 27: ...or instance when welding thin sheet metal such this mechanism c SHORT ARC 0 6 mm 0 8 mm 1 mm ATAL 5 ATAL 5 ATAL 5 ARCAL 14 ARCAL 14 ARCAL 14 ARCAL 21 ARCAL 21 ARCAL 21 CO2 CO2 NOXALIC 12 NOXALIC 12 AR...

Page 28: ...LSE 0 8 mm 1 mm ARCAL 14 ARCAL 14 ARCAL 21 ARCAL 21 NOXALIC 12 NOXALIC 12 ARCAL 121 ARCAL 121 ARCAL 12 ARCAL 12 ARGON ARGON ARGON PULSE 0 6 mm 0 6 mm ARGON ARGON ARGON ARGON NOTE For any other synergi...

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