Saf-Fro DIGISTEEL III 320C Operation And Maintenance Instructions Download Page 14

 

 

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   5 - MAINTENANCE 

 

 5.1. GENERAL 

 

   Twice a year, depending on the use of the device, inspect the 

 

cleanliness of the pwer source 

 

electrical and gas connections 

 

 

WARNING :  

Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected f
the mains.

 

Dismantle the generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits 
and the windings of the transformer.

Work must be performed using a plastic tip to avoid damage to the insultation of the windings. 

At each start-up of the welding unit and prior to calling customer c

 

Power terminals are not improperly tightened.

 

The selected mains voltage is correct.

 

There is proper gas flow. 

 

Type and diameter of the wire.Torc

 

 

TWICE PER YEAR 

 

Perform calibration of the current and voltage settings.

 

Check electrical connections of the power, control and power supply circuits.

 

Check the condition of insulation, cables, connections and pipes

 

Perform a compressed air cleaning

 

5.2. ROLLERS AND WIRE GUIDE 

           Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary. 

Sometimes, however, after being used over a period of time, excessive wear 
To minimise such harmful effects, make sure the wire feeder plate remains clean
The motor reduction unit requires no maintenance.

 

5.3. TORCH 

Regularly check the proper tightness of the connections of
some parts of the torch, particularly: 

 

The contact tube 

 

The coaxial cable 

 

The welding nozzle 

 

The quick connector 

Check that the gasket of the gas inlet spigot is in good condition
Remove the spatter between the contact tube and the nozzle and between the nozzle and the skirt.
Spatter is easier to remove if the procedure is repeated at short intervals.
Do not use hard tools that may scratch the surface of these

 

SPRAYMIG SIB, W000011093 

 

SPRAYMIG H20, W000010001    

Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connecto
If necessary, replace the wire inlet guide of the torch
Severe wear of the wire guide may cause gas leaks towards the rear of the torch.
The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the b
permissible tolerances for good contact between the tube and the wire
The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work paramet
otherwise normal. 

 
 

 

 

DIGISTEEL

 

III

 

320C

Twice a year, depending on the use of the device, inspect the following: 

Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected f

generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits 

and the windings of the transformer. 

Work must be performed using a plastic tip to avoid damage to the insultation of the windings.  

ding unit and prior to calling customer cupport for technical servicing, please check that:

Power terminals are not improperly tightened. 
The selected mains voltage is correct. 

.Torch condition. 

Perform calibration of the current and voltage settings. 
Check electrical connections of the power, control and power supply circuits. 
Check the condition of insulation, cables, connections and pipes. 

air cleaning 

Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary. 

Sometimes, however, after being used over a period of time, excessive wear or clogging due to adhering deposits may be noted
To minimise such harmful effects, make sure the wire feeder plate remains clean. 

Regularly check the proper tightness of the connections of the welding current supply. Mechanical stresses related to thermal shocks tend to loosen 

in good condition. 

Remove the spatter between the contact tube and the nozzle and between the nozzle and the skirt. 
Spatter is easier to remove if the procedure is repeated at short intervals. 
Do not use hard tools that may scratch the surface of these parts and cause spatter to become attached to it. 

Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connecto

necessary, replace the wire inlet guide of the torch. 

Severe wear of the wire guide may cause gas leaks towards the rear of the torch. 
The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the b
permissible tolerances for good contact between the tube and the wire. 
The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work paramet

EN  

320C

 

/

 

DIGIPULS

 

III

 

320C 

Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected from 

generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits 

upport for technical servicing, please check that: 

Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary.  

or clogging due to adhering deposits may be noted. 

the welding current supply. Mechanical stresses related to thermal shocks tend to loosen 

Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connector plug of the torch.  

The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the bore more than the 

The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work parameters remaining 

Summary of Contents for DIGISTEEL III 320C

Page 1: ...II 320C EN SAFETY INSTRUCTIONS FOR OPERATION AND MA Cat n 8695 1259 Rev A Date 03 2016 DIGISTEEL III 320C DIGIPULS III 320C FOR OPERATION AND MAINTENANCE Contact http www airliquidewelding com DIGISTE...

Page 2: ...EN Arc welding and plasma cutting may be dangerous for the operator and persons close to the work area Read the operating manual...

Page 3: ...ONNECTION 2 8 SWITCH ON 3 INSTRUCTIONS FOR USE 3 1 FRONT PANEL FUNCTIONS 3 2 CALIBRATE THE POWER SOURCE 3 3 DYSPLAY AND USE 4 OPTIONS ACCESSORIES 5 MAINTENANCE 5 1 GENERAL 5 2 ROLLERS AND WIRE GUIDE 5...

Page 4: ...ptions refer to the instructions supplied with the option WARNING The plastic handles are not intended for slinging the set Stability of the equipment is 1 2 DIGISTEEL III 320C ALLATION is a manual we...

Page 5: ...onnection Protection index Insulation class Standard WARNING This power source cannot be used in falling rain or snow It may be stored outside but it is not designed for without protection during rain...

Page 6: ...r serve que l imp dance de r seau public d alimentation basse tension au point de couplage commun soit inf rieure ce mat riel est conforme la CEI 61000 3 11 et la CEI 61000 3 12 et peut tre connect au...

Page 7: ...ersion and recognized power 320C The following wires are used in reverse polarity SD ZN SAFDUAL ZN feeder unit 5 and ensure that it can not fall Insert the spool of wire on the axis Make sure that the...

Page 8: ...gas wire diameter and type of welding wire 2 3 4 7 1 DIGISTEEL III 320C Left display Voltage Right display Current wire speed wire thickness 1 for selection of welding mode 2 welding mode Button canc...

Page 9: ...ess the OK button to access the COnFIG Setup parameter with the left hand encoder and select On with the right hand encoder Press the OK button on the front panel The display unit indicates triGEr con...

Page 10: ...ing display no Software update mode no Factory settings reset Pressing YeS will cause a reset of the parameters to factory defaults when exit SETUP menu List of accessible parameters in CYCLE menu Def...

Page 11: ...ivate program management mode SETUP PGM put YES exit SETUP Set your program with commutators then long push on button OK Screen displays message as following DIGIPULS III 320C allows to lock program m...

Page 12: ...ff welding Adjust arc voltage during welding and out off welding 3 TROLLEY II NEW VERSION R f W000383000 It enables to easily move the power source in a worshop environment DIGISTEEL III 320C welding...

Page 13: ...ith watercooler option W000345075 PROMIG NG 441W 3 M W000345076 PROMIG NG 441W 4 M W000345077 PROMIG NG 441W 5 M W000274865 PROMIG NG 450W 3 M W000274866 PROMIG NG 450W 4 M W000274867 PROMIG NG 450W 5...

Page 14: ...emove dust and metal particles accumulated between the magnetic circuits and the windings of the transformer Work must be performed using a plastic tip to avoid damage to the insultation of the windin...

Page 15: ...onents REFERENCE DESIGNATION W000386033 FANS 24VDC 80X25 QTY 2 W000386036 FRONT PANEL DIGISTEEL III 320C W000386038 FRONT PANEL DIGIPULS III 320C W000386040 TRANSPARENT PLASTIC COVER W000386041 AUXILI...

Page 16: ...16 28 DIGISTEEL III 320C EN 320C DIGIPULS III 320C...

Page 17: ...DIGISTEEL III 320C DIGIPULS III 320C Internal and inverter 320C EN 17 28...

Page 18: ...18 28 Front and rear DIGISTEEL III 320C EN 320C DIGIPULS III 320C...

Page 19: ...TEEL III 320C DIGIPULS III 320C that can be directly purchased from your local provider REFERENCE DESIGNATION W000373703 DUST FILTER W000278018 LOT OF 2 SCREWS FOR ROLLER W000277338 ROLLER ADAPTOR GUI...

Page 20: ...SSAGE E25 C Let the generator cool down The fault disappears by itself after several minutes Make sure that the inverter fan works DISPLAY OF THE MESSAGE E33 MEM This message indicates that the memory...

Page 21: ...power supply phases OTHER Wire stuck in the molten pool or at the contact tube Optimise the arc extinction parameters PR spray and post retract message when turning the power on The TtriG message is...

Page 22: ...22 28 5 7 ELECTRICAL DIAGRAM EN DIGISTEEL III 320C DIGIPULS III 320C...

Page 23: ...source arc great reduction in spatter when welding carbon steels resulting in a very significant reduction in finishing costs It improves the appearance of the weld bead thanks to improved wetting of...

Page 24: ...tortions at high welding currents in the typical globular welding range Reduce the amount of spatter compared to the globular mode reduce smoke emissions compared with the usual modes up to 25 less pr...

Page 25: ...in the general Cycle submenu of the SETUP It enables starting the welding with slope enables weld bead finish with a decreasing level of welding Pulling the trigger the first time activates the pre ga...

Page 26: ...all positions but has the disadvant causing more spatters DIGISTEEL III 320C gas and turns on the welding current Releasing the trigger causes the welding to stop slope and sequencer settings is disab...

Page 27: ...or instance when welding thin sheet metal such this mechanism c SHORT ARC 0 6 mm 0 8 mm 1 mm ATAL 5 ATAL 5 ATAL 5 ARCAL 14 ARCAL 14 ARCAL 14 ARCAL 21 ARCAL 21 ARCAL 21 CO2 CO2 NOXALIC 12 NOXALIC 12 AR...

Page 28: ...LSE 0 8 mm 1 mm ARCAL 14 ARCAL 14 ARCAL 21 ARCAL 21 NOXALIC 12 NOXALIC 12 ARCAL 121 ARCAL 121 ARCAL 12 ARCAL 12 ARGON ARGON ARGON PULSE 0 6 mm 0 6 mm ARGON ARGON ARGON ARGON NOTE For any other synergi...

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