No.
Name
Type
Quantity
Remark
2
Unit brace
4
3
Barrier
FCP-500: 218×24×4
12
218×24×4
FCP-1000: 980×42×3
8
980×42×3
Terminal block fixing
plate
J00109610102
5
Insulating base
FCP-500
WX-195
FCP-1000
WX-121
Page 1: ...FCP Battery Installation and Operation Instruction Shandong Sacred Sun Power Sources Co Ltd...
Page 2: ...Cautions 13 6 Use Environment and Use Conditions 14 7 Handling When Commencing Use 15 8 Everyday Maintenance and Handling 19 9 Measures at Abnormalities 24 10 Measures When Suspending Use 25 11 Other...
Page 3: ...ecomposition diagram 2 Battery accessories list 2 1 Rack accessories No Name Type Quantity Remark 1 Base 1 Insulation shields Terminal block Insulating base Terminal block fixing plate Unit brace Batt...
Page 4: ...me Type Quantity Remark 2 Unit brace 4 3 Barrier FCP 500 218 24 4 12 218 24 4 FCP 1000 980 42 3 8 980 42 3 4 Terminal block fixing plate J00109610102 2 5 Insulating base FCP 500 WX 195 2 FCP 1000 WX 1...
Page 5: ...3 1Bag Flat washer GB95 2002 C 8 26 Nut GB T41 2000 C M8 13 11 Fixing bolt GB T70 1 2008 M8 25 10 1Bag only for FCP 1000 Flat washer GB95 2002 C 8 10 Spring washer GB859 1987 8 10 12 Fixing bolt GB T7...
Page 6: ...ading valve tool WX 251 1 21 QC passed 1 set 22 Packing list 1 set 2 2 Connectors part No Name Type Quantity Remark 1 battery connection between layers FCP 500 OX185 240 3 FCP 1000 OX185 380 2 battery...
Page 7: ...d all molds during unpacking 3 1 3 For easy installation the battery mold rack can also be the whole installation or more than one unit mold as large module decomposition before installation 3 1 4 The...
Page 8: ...on the ground crossed crossed position is consistent with the battery mold rack base dimensions 3 3 3 Placing the base into the crossed position and adjust correct well marked diagonal fixed on foot...
Page 9: ...rranged holes in 4 holes After adjusting the relative position of unit mold and base putting the bolts into the other two holes to both fixed Then out of the positioning pin and insert the bolt fixed...
Page 10: ...larity 3 5 2 1000Ah battery need to use auxiliary lifting board installation pay attention to the battery tilt angle when the lifting as the below figure show 3 5 2 Install the battery in place If the...
Page 11: ...stallation firm and correct 3 6 2 Then install the black insulating base to the fixed plate need the 5 Ball hexagonal wrench through copper wiring rotating seat to fix the reserved bolts when installi...
Page 12: ...ries carefully check the bolts if there is loosening Note the spring flat must be flattened 3 7 3 After installed the rigid connectors install the rigid connector protection cover There are two kind o...
Page 13: ...3 7 4 The finished connected battery mold drawing as below Rigid connector Positive protection cover is red negative is black...
Page 14: ...result in the danger of serious injury or even death to the user Warning This label indicates that mistaken use ignoring the label poses the possibility of serious injury or even death to the user as...
Page 15: ...r injuries If the electrolyte does get on something in this way immediately wash it off with large amounts of water In particular if the solution gets into the eyes or is mistakenly consumed immediate...
Page 16: ...storage battery in a location where it may be become immersed in water Immersion in water may cause electric shock or fire 4 Handling When Commencing Use 4 1 Opening the Package and Inspecting When t...
Page 17: ...specified in the table below Table 1 Chemical anchor bolt tightening torque Nominal diameter Specified torque N m kgf cm M12 42 1 N m 430 kgf cm M16 107 8 N m 1 100 kgf cm Note These values are the s...
Page 18: ...hrough the unit battery mounting holes and temporarily secure the bolts using the nuts with two plain washers See Figure 3 Figure 3 Installing the batteries on the second and higher stages Install the...
Page 19: ...g plates and battery terminals Sequentially connect the connecting plates by using M10 bolts with a flat washer and a spring washer according to the working drawing Tighten all the connecting bolts to...
Page 20: ...gap between the unit and the battery bottom Be careful the top of the cover of the battery so that it does not clash with the unit when the battery is inserted Remove synthetic resin plate then See F...
Page 21: ...rdance with Section 4 3 Auxiliary Charge 4 5 Pre Use Preparations Following the Auxiliary Charge in Section 4 3 and the Pilot Operation in Section 4 4 with the exception of instances in which actual u...
Page 22: ...regularly tightened Failure to perform regular inspections can cause damage to the storage battery or result in ignited explosions 5 2 Discharge Discharge final voltage should be as shown in Table 3...
Page 23: ...2 Recovery charge Conduct recovery charges in accordance with the equalizing charge Caution When the charge voltage deviates from the manufacturer stipulated values the following types of adverse eff...
Page 24: ...vent storage battery problems before than can occur periodic inspections should be conducted within the suggested periods Any deviation from standards should be dealt with through proper measures with...
Page 25: ...lowable margin for panel mounted gauges as stated in JIS C1102 2 direct acting indicator electric gauges 1 When voltage value deviates from standard adjust by equalizing charge voltage 2 45V cell numb...
Page 26: ...y system a confirmation method of the voltage 3 One year inspection For one year inspections perform the sequence of the six month inspections plus the following item Item Details Standard Measures Co...
Page 27: ...torque values Continuing use without such retightening can be the cause of sparking terminal breakage or other problems 7 Measures When Suspending Use Because storage batteries will gradually lose the...
Page 28: ...cause of fire or electric shock Avoid causing sparks or short circuiting Electric energy remaining in a storage battery can be the cause of ignited explosions Caution Spent storage batteries should b...
Page 29: ...abnormal storage battery d Storage battery has reached end of service life a Lower voltage setting to stipulated value and observe results If the temperature still remains high arrange for manufacture...
Page 30: ...Equalizing charge voltage V 2 45V cell 2 45V cell Recommended equalizing charge period 1 2 weekly 1 2 weekly High Voltage Alarm V 2 45V cell 2 45V cell Max continuous discharge current A 0 4 C10 0 4...
