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SAB Heli Division Goblin 770 helicopter, Manual

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SAB Heli Division Goblin 770 helicopter Manual Download Page 25

Socket Head Cap Screw 

M3x12mm

(HC062-S)

Finishing Washer M3

(H0007-S)

Socket Head Cap Screw Shouldered 

M4x24mm

......

x6

......

x1

......

x8

......

x2

Socket Head Cap Screw M3x12mm

Socket Head Cap Screw M3x10mm

Finishing Washer M3

Metric Hex Nylon Nut M4

Canopy 

Positioner

(H0008-S)

Socket Head Cap Screw 

M3x10mm

(HC056-S)

Socket Head Cap Screw 

M3x12mm

(HC062-S)

Carbon Frame 

Assembly

Canopy Positioner

(H0008-S)

Head HPS 

Assembly

Central Group 

Assembly

Socket Head Cap Screw 

M3x10mm

(HC056-S)

Metric Hex 

Nylon Nut M4

(HC212-S)

Socket Head Cap Screw Shouldered 

M4x24mm

(HC111-S)

Finishing Washer 

M3

(H0007-S)

......

x1

Swashplate 

Assembly

Copyright@2012 - SAB Heli Division - All rights reserved

Page 23

Chapter 8, Assembling The Modules

Summary of Contents for Goblin 770 helicopter

Page 1: ...REV 01 Copyright 2011 SAB Teli division All rights reserved Manual Goblin 700 Goblin 770 Manual...

Page 2: ...Goblin 770 Manual Release 1 0 December 2012 SAB HELI DIVISION S R L Via San Crispino 47 47030 San Mauro Pascoli FC ITALY...

Page 3: ...t contains instructions for the correct assembly of the model Please refer to the web site www goblin helicopter com for updates and other important information Thank you for your purchase and have a...

Page 4: ...arising from the use of this product SAFETY GUIDELINES Fly only in areas dedicated to the use of model helicopters Follow all control procedures for the radio frequency system It is necessary that yo...

Page 5: ...ed for the phase TOOLS LUBRICANTS ADHESIVES Generic pliers Hexagonal driver size 1 5 2 2 5 3 4mm 4mm T Wrench 5 5mm Socket wrench for M3 nuts 8mm Hex fork wrench for M5 nuts Medium threadlocker eg Loc...

Page 6: ...rocess of the carbon parts often leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc Copyright 2012 SAB Heli Division All rights rese...

Page 7: ...ap Screw M2 5x8mm HC020 S Flat Head Cap Screw M2 5x5mm HC128 S ESC Support H0153 S Flat Head Cap Screw M2 5x5mm HC128 S Flat Head Cap Screw M2 5x5mm HC128 S Flat Head Cap Screw M2 5x5mm HC128 S Batter...

Page 8: ...n Frame 1 H0145 S x2 Flat Head Cap Screw M2 5x5mm x4 Socket Head Cap Screw M3x10mm Finishing Washer M3 x3 Landing Gear Support H0005 S Cable Pass HA010 S Canopy Positioners H0159 S ESC Support Assembl...

Page 9: ...m HC056 S Socket Head Cap Screw M3x10mm HC056 S Note Finishing Washer M3 Socket Head Cap Screw M3x10mm x3 x3 Finishing Washer M3 x7 Socket Head Cap Screw M3x10mm Battery Support Assembly Top holes 70m...

Page 10: ...039 S Yellow Landing Gear 1 H0106 S Sliding Landing Gear H0039 S Yellow Landing Gear 2 H0106 S Landing Gear 2 Assembly Socket Head Cap Screw M2 5x6mm HC018 S Socket Head Cap Screw M2 5x6mm HC018 S Soc...

Page 11: ...5 Transmission Assembly Copyright 2012 SAB Heli Division All rights reserved Page 9 Chapter 5 Transmission Assembly...

Page 12: ...Main Structure H0009 S Bearing Support Assembly H0024 S x1 x4 Button Head Cap Screw M3x4mm x1 Flat Head Cap Screw M2 5x5mm HC128 S Socket Head Cap Screw M3x8mm Socket Head Cap Screw M3x8mm HC050 S Bea...

Page 13: ...lity to transmit maximum power It is advisable to lubricate these two elements with a lubricant eg Silicone or Tri Flow Synthetic grease x1 x1 Main Shaft H0127 S Main Structure Assembly 1 Metric Hex N...

Page 14: ...cket Head Cap Screw M3x12mm Socket Head Cap Screw M3x50mm Metric Hex Nut M8 HC224 S Nylon Screw M8x14mm HC164 S Socket Head Cap Screw M3x12mm HC062 S Tail Belt Idler Assembly H0070 S Belt Tensioner Ar...

Page 15: ...3x 15x1mm HC188 S Metric Hex Nylon Nut M5 Low HC218 S Spring HC310 HC315 S Washer 5 3x 15x1mm Socket Head Cap Screw M3x10mm Finishing Washer M3 Note To maximize space for the batteries it is advisable...

Page 16: ...6 Main Rotor Copyright 2012 SAB Heli Division All rights reserved Page 14 Chapter 6 Head HPS...

Page 17: ...emly Center Hub Assembly Radius Arm H0132 S Uniball Radius Arm H0205 S Flanged Bearing 3x 7x3mm HC402 S Flanged Bearing 2 5x 6x2 5mm HC400 S Spacer Arm 2 5x4x6 3mm H0253 Spacer Arm 3x5x2 7mm H0134 Mai...

Page 18: ...7 Boom and Tail Copyright 2012 SAB Heli Division All rights reserved Page 16 Chapter 7 Tail...

Page 19: ...Grip Assembly x 2 H0052 S Bell Crank Base H0058 S Washer 3x 4x0 5mm Flanged Bearing 3x 7x3mm HC402 S Spacer 3x 4x9 6mm H0059 S Socket Head Cap Screw M2x8mm H0008 S Uniball M2 5H6 H0064 S Socket Head...

Page 20: ...il Blade Grip Assembly1 H0052 S Socket Head Cap Screw M2x12mm HC014 S Main Grip Link Bush HC056 S Socket Head Cap Screw M2x12mm HC014 S Tail Pitch Slider Link Assembly Tail Pitch Slider Link Assembly...

Page 21: ...Bearing 6x 13x5mm HC414 S Socket Head Cap Screw M2 5x8mm HC020 S Tail Side Plate H0047 S Flanged Bearing 6x 13x5mm HC414 S Yellow Vertical Fin H0046 S Vertical Fin Assembly Tail Side Plate Assembly S...

Page 22: ...ssemble the two boom spacers H0082 S with the M3x20 socket set screw Insert into the boom tube completely done up Center the holes then unscrew until there is contact with the walls Lock everything wi...

Page 23: ...m Approx 803mm 14mm 14mm Socket Head Cap Screw M3x12mm x4 Finishing Washer M3 Finishing Washer M3 H0007 S Socket Head Cap Screw M3x12mm HC062 S Tail Boom Assembly Plastic Ball Link H0066 S Carbon Rod...

Page 24: ...ead we recommend protecting the leads with heat shrink or even electrical tape Tail Assembly Servo Spacer H0075 S Carbon Rod Assembly HC238 S Socket Head Cap Screw M2x6mm HC004 S Tail Servo Assembly x...

Page 25: ...r H0008 S Socket Head Cap Screw M3x10mm HC056 S Socket Head Cap Screw M3x12mm HC062 S Carbon Frame Assembly Canopy Positioner H0008 S Head HPS Assembly Central Group Assembly Socket Head Cap Screw M3x...

Page 26: ...installation of the servos in the model figure 2 Proceed with installation following the instructions below Figure 3 shows a completed installation Uniball M2 5H6 H0064 S Socket Head Cap Screw M2x8mm...

Page 27: ...gth for the rods from the swash plate to the Blade Grip Plastic Ball Link H0066 S Set Screw M2 5x40mm HC242 S Plastic Ball Link H0066 S Approx 63 5mm Linkage Rod B Assembly x3 Approx 75mm Linkage Rod...

Page 28: ...roller is attached under the carbon fiber plate A heat sink upgrade is available for the YGE 160 controller Part H0165 S Fig 4 Figure 5 Shows the wiring which connects the receiver and ESC in this pic...

Page 29: ...mage in case of boom separation during a crash Slot for sensor cable It is important to lock the plugs of the flybarless unit with an adhesive for example hot glue Tail servo extension cable To instal...

Page 30: ...0T 21T 20T 22T 21T 21T 20T Note Although the Goblin can fly at high rpm for safety reasons we suggest to not exceed 2000 rpm Some example configurations Quantum 4530 500 Pitch 18T 19T 20T 19T SET RPM...

Page 31: ...rst put the belt on the motor pinion Then put the belt around the big pulley Rotate the motor several times by hand Release the screw that locks the slide The springs keep the belt in tension Help the...

Page 32: ...BOOM ASSEMBLY Insert the tail boom assembly making sure that the aluminum part of the tube touches the M3x16 screw Lock the M8 nuts with the HA005 special tool supplied Tray 2 Firmly lock the lateral...

Page 33: ...tube figure 2 In figure 3 4 5 you can see the three conditions ok too loose and too tight NOTE To disassemble the tail boom it is possible to remove the pulley H0016 S without loosening the tail unit...

Page 34: ...ideal position for the best center of gravity Cut the heat shrink around the carbon fiber tray locking pins Fig 3 Battery Pack Slide the tray until it locks into the CNC stopper Fig 4 5 Using the velc...

Page 35: ...1600 RPM After this first flight do a general check of the helicopter Verify that all screws are correctly tightened H0158 IN FLIGHT During its first flights the Goblin has to be run in The Dampener s...

Page 36: ...e not particularly subject to wear Periodically lubricate the tail slide movement and its linkages as well as the swashplate movement and its linkages Lubricate the main gear with Tri Flow Synthetic g...

Page 37: ...on Plastic 4 11 H0153 Battery Support Carbon Fiber 1 12 H0155 Battery Protection Carbon Fiber 1 Main Frame POS COD Name Specification Quantity 13 H0074 Landing Gear Struts Carbon Fiber 4 14 HA008 Cano...

Page 38: ...8mm 4 28 HC056 Socket Head Cap Screws M3 x 10mm 9 29 HC062 Socket Head Cap Screw M3 x 12mm 1 30 HC068 Socket Head Cap Screws M3 x 16mm 1 31 HC104 Socket Head Cap Screw M4 x 22mm 1 TRANSMISSION ASSEMB...

Page 39: ...Cap Screws M3 x 12mm 2 22 HC111 Socket Head Cap Screw Shouldered M4 x 24mm 1 23 HC116 Socket Head Cap Screw Shouldereds M5 x 34mm 2 24 HC122 Button Head Cap Screws M6 x 10mm 2 25 HC242 Threaded Rods...

Page 40: ...astic Ball Links Plastic 2 29 H0072 Bush Bell Crank 1 30 H0076 Grip Link Bushs 2 31 H0078 Washers 3 1 x 12 x 1 8mm 2 TAIL SYSTEM POS COD Name Specification Quantity 32 H0082 Boom Spacers Aluminum 2 33...

Page 41: ...crews M4x4 Chapter 18 Spare Parts 1 x 68T Main Gear 1 x Socket Head Cap Screw Shouldered M4x24mm 1 x Metric Hex Nylon Nut M4 H5 1 x 22T Pulley 6mm 2 x Set Screws M4x4 1 x 19T Pulley 6mm 2 x Set Screws...

Page 42: ...ad Cap Screws M2x12mm 2 x Socket Head Cap Screws M2x6mm Grip Link H0056 S Tail Pitch Slider H0053 S 1 x Tail Pitch Slider 01 1 x Tail Pitch Slider 02 1 x Tail Pitch Slider 03 1 x Spacer 8x 9x3 2mm 1 x...

Page 43: ...1T Pulley 8mm 2 x Set Screws M4x4mm 1 x 22T Pulley 8mm 2 x Set Screws M4x4mm 23T Pulley H0126 23 S 1 x 23T Pulley 8mm 2 x Set Screws M4x4mm 2 x Radius Arms 2 x Spacer Arm 3x 5x2 7mm 2 x Spacer Arm 2 5...

Page 44: ...10x 16x1mm 4 x Washers 10x 16x0 2mm 4 x Orings 3050 1 x CF Main Frame Yellow Blue Canopy 770 H0148 S 1 x Yellow Blue Canopy 770 1 x Canopy Mouse 2 x Canopy Grommet Battery Tray H0149 S Stop Battery Tr...

Page 45: ...Thrust Bearings 4x 9x4mm 2 x Thrust Bearings 10x 18x5 5mm 1 x One Way Bearing 10x 14x12mm HA001 S HA002 S HA006 S 1 x Foam Blade Holder 2 x Hex Wrenches 2 5mm HA008 S HA0010 S HA012 S 5 x Canopy ORs 2...

Page 46: ......

Page 47: ...REV 01 Copyright 2011 SAB Teli division All rights reserved Manual Goblin 700 WWW GOBLIN HELICOPTER COM...

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