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Gable end 

Mark out the gable ends (see Diagram 1). Measure the distance from the saw blade to the 

outer edge of the base plate (100mm). Securely clamp a straightedge parallel to the set-out 

line. Carefully guide the saw along the edge. Repeat this process for the opposite gable end.

   

Door openings

Use a jigsaw to cut the door openings. Tip: Drill a 10mm starter hole in both corners of the 

door opening to start and finish the jigsaw cut. Round over all cut edges with a trimmer or 

router fitted with a 5mm round over bit.

Fixing cleats

Glue and screw the fixing cleats to the inside of the sides, ensuring the edges are flush. 

Three 28 x 8g screws in each piece will do the trick. 

 

Assembly

Glue and screw fixing cleats along the bottom inside edge of the front gable (between the 

openings) and along the bottom edge of the back gable. Screw (no glue*) through the 

front gable piece into the fixing cleat attached to the side. Repeat the process for the back 

gable. Attach bottom. 

 

Planing

The protruding square edge of the side panels will hinder the roof panels. This is best 

removed with a plane or circular saw, either powered or hand. Tip: Planing in towards the 

centre from both sides will avoid ‘‘blowing out’’ the face of the gable ends.

Roof support

Glue and screw some fixing cleats to the inside face of each gable. The angle of the ridge 

(peak of roof) needs to be bisected (halved) and may be cut on a mitre saw or by hand.  

It may also be left square short of the ridge - Zoe and Brim won’t tell anyone! 

 

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StEP-BY-StEP iNStRUctiONS

Straightedge

Side

Cleats

Gable end

Side

Bottom

Plane angle

Gable End

Cleats

Side

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