rulmeca RDR BL3 Technical Manual Download Page 1

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RULLI RULMECA S.p.A.

, Via Toscanini 1, 24011 Almè, BG , Italy

Tel +39-035.4300111 - Email:

[email protected]

- Web:

www.rulmeca.com

TECHNICAL MANUAL

FOR THE RDR BL3 DRIVE ROLLER

Rev 0.2

Summary of Contents for RDR BL3

Page 1: ...RULLI RULMECA S p A Via Toscanini 1 24011 Alm BG Italy Tel 39 035 4300111 Email vendite rulmeca it Web www rulmeca com TECHNICAL MANUAL FOR THE RDR BL3 DRIVE ROLLER Rev 0 2...

Page 2: ...ality and alignment of the rollers 8 4 3 Choosing the Drive Roller and its correct gear reduction ratio 10 4 4 Example of choosing the Drive Roller 11 4 5 Parameter conversions of the rotation speed o...

Page 3: ...io 24 1 32 11 4 Reduction ratio 36 1 33 11 5 Reduction ratio 49 1 33 11 6 Reduction ratio 64 1 33 11 7 Reduction ratio 96 1 33 12 CONVEYOR COMMISSIONING PROCEDURE 34 13 RECAPITULATION OF INSTRUCTIONS...

Page 4: ...r editions will show but will not highlight the differences from the previous version Customer Care at Rulmeca will highlight the differences if requested to do so Rulli Rulmeca S p A does not announc...

Page 5: ...1 6 Non prescribed use The RDR BL3 Drive Roller must not be used to convey people with stress from direct blows in impact areas in environments at risk of explosion Atex in very wet conveyors and or w...

Page 6: ...ess or failure to comply with the instructions in this manual 2 2 Faults Check the RDR BL3 product regularly for visible damage that is visible to the naked eye If smoke or strange noises come from th...

Page 7: ...n and by the components if they cannot be fitted directly to the Drive Roller When opening the package NEVER handle the Drive Roller by holding it pulling it or moving it by its power cable in order n...

Page 8: ...t roller pitch I of the conveyor The system designer is responsible solely responsible for checking that the maximum load M exerted by the packages on all the components of the conveyor is within the...

Page 9: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 9 RIGHT WRONG...

Page 10: ...ewton N P Weight of the package in kg G Force of gravity 9 81 m s2 U Revolving friction coefficient between package and rollers The revolving friction coefficient between package and rollers varies ac...

Page 11: ...ons described above and the information in the catalog assume that the tube diameter is 50 mm If claddings rubberized features or liners increase tube diameter speed increases proportionally and torqu...

Page 12: ...rive Rollers for conveyors even on slight inclines Using belts with up to 4 ribs max for loads of medium weight The pulley for Poly V belts of the Drive Roller enables belts with up to 4 ribs to be us...

Page 13: ...o calculate roller pitch The original winding diameter of the belt is calculated as 1 mm above the pulley Dp pulley 2 mm Recommended average tension 5 Min max permitted tension range 4 6 Torque transm...

Page 14: ...earings Rulmeca cut proof 5 wire cable without halogens 600 mm in length with stripped wires ready for cabling or with 5 core connector STD Control head opposite the cable standard with 6002 RS bearin...

Page 15: ...104 49 1 0 01 0 33 0 6 20 3 8 126 3 2 3 6 128 64 1 0 01 0 25 0 6 15 3 8 97 4 2 4 7 166 96 1 0 005 0 16 0 3 10 1 9 65 6 3 7 252 The declared performance data refer to the Drive Roller with tube measur...

Page 16: ...ad on the cable output side The information on the label enables all the manufacturing data on the Drive Roller to be traced If you require information contact Rulmeca Customer Care quoting the serial...

Page 17: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 17 7 TECHNICAL DRAWINGS FOR DRIVE ROLLER...

Page 18: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 18...

Page 19: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 19...

Page 20: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 20 TAMPERED DRIVE ROLLERE FOR CURVES...

Page 21: ...TECHNICAL MANUAL FOR THE RDR BL3 V1 1 DRIVE ROLLER Rev 21 09 2018 page 21...

Page 22: ...g washer and tighten the screw with a size 13 wrench Tighten the M12x1 5 H12 flanged stainless steel nut with a size 18 wrench Final tightening of the nuts and screws Once the Drive Roller has been in...

Page 23: ...rent Knowing this and calculating the current required the number of Drive Rollers that can be connected to each power supply unit of a certain size could also be greater than the above number Do not...

Page 24: ...ral 3 Never ground both the ends of the cables shield WARNING If the shielding of the VAC cables is not grounded the shield could carry high voltage that is then passed on to adjacent cables ALWAYS ch...

Page 25: ...n the mains supply which can be reduced only by specifically adapted devices RC or other types of filter The fuses are unable to prevent these phenomena because the transient is too fast The only way...

Page 26: ...protected against accidental power supply polarity reversal to ensure safe and risk free wiring WARNING If a PLC or external signals are used the 0V GND lines of the power supply unit of the Drive Rol...

Page 27: ...fuse the power supply cable coming from the power supply unit If a reduced number of Drive Roller wires is used make sure that the remaining unused wires are insulated Make sure that the connections b...

Page 28: ...lues of the voltage applied to the YELLOW wire are shown in the following table Reduction Ratio Speed m s 2 Volt 3 Volt 4 Volt 5 Volt 6 Volt 7 Volt 8 Volt 9 Volt 10 Volt 12 1 0 00 0 13 0 32 0 50 0 68...

Page 29: ...starts WARNING NEVER change the rotation direction of the Drive Roller when the roller is still moving Wait for the Drive Roller and the material conveyed by it to stop completely before changing rota...

Page 30: ...equipment Products returned because of such damage are therefore not covered by the warranty NEVER connect the yellow wire directly to the blue wire 0V GND or to the grounded metal because this would...

Page 31: ...lly as soon as its internal temperature returns within the acceptable range The overheating of the motor casing may be due to too many start stop cycles per minute reduce the cycles a heavy weight bei...

Page 32: ...18 3 81 2 62 3 85 3 21 3 89 3 61 3 93 3 66 0 92 1 34 Drive Roller 16 Rollers 3 77 2 08 3 79 2 50 3 85 2 66 3 89 3 45 3 93 3 68 3 95 3 82 0 91 1 34 Drive Roller 18 Rollers 3 83 2 24 3 88 2 89 3 90 3 25...

Page 33: ...SPEED m s 0 kg 15 kg 30 kg 40 kg 50 kg 60 kg 70 kg LOADED UNLOADED Start Nom Start Nom Start Nom Start Nom Start Nom Start Nom Start Nom 0 25 Current only Drive Roller 0 60 0 55 0 25 Drive Roller 2 R...

Page 34: ...sure that all metal parts roller support profiles rollers Drive Rollers and any movable parts of the roller conveyor are grounded Make sure that all the emergency pushbuttons are working and are conn...

Page 35: ...sure that there is electrical continuity between the tube of the Drive Roller and the ground node Check that the voltage of the power supply unit is correct 23 24VDC on the main line and for the I O...

Page 36: ...in order to reach the maximum length of 5600 mm 3 Male to 2 female M8 5 pin splitter for RDR BL3 length 250 1000 mm ordering code RDRELT_00032 it allows the connection of two BL3 drive roller to a sin...

Page 37: ...mage the belts If the Drive Roller has to be sent to Rulmeca for tests or repairs dismantle it carefully do not twist or strip the cable and under no circumstances lift up the Drive Roller by its cabl...

Page 38: ...een overloaded if the cable is twisted if the product has been installed incorrectly or has not been wired in compliance with the wiring diagrams and assembly and connection instructions and notices i...

Page 39: ...ocumentazione tecnica pertinente Giovanni Ruggeri Product Manager Rulli Rulmeca Spa Via Toscanini 1 24011Alm BG Italy The health and safety requirements as stated in Appendix I have been applied 1 1 2...

Page 40: ...eek ________Operating cycle Continuous Intermittent Time on off sec ___________ ___________ Number of Starts Stops Minute _____________________________ Accumulation Packages to be accumulated ________...

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