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User

s Manual of RDC6442G(U)-DFM-RD Control System

SHENZHEN RUIDA TECHNOLOGY

RDC6442G(U)

-DFM-RD

Control System Manual

Read this manual before operation

The content include of electric connections and operating steps

Read the manual to operate the systems

RuiDa Technology Co., Ltd

Addr: 202-203,B-Block,Technology Building,NO.,1057 Nanhai

Avenue,Nanshan

District,Shenzhen

city,Guangdong

Province,P.R.China

Tel:

0755--26066687

Fax:

0755--26982287

E-mail:

[email protected]

Web:

www.rd-acs.com

Summary of Contents for RDC6442G-DFM-RD

Page 1: ...operation The content include of electric connections and operating steps Read the manual to operate the systems RuiDa Technology Co Ltd Addr 202 203 B Block Technology Building NO 1057 Nanhai Avenue...

Page 2: ...t store in a retrieval system or adapt thispublication in any form or by any means without the prior written permissionof RuiDa except as allowed under applicable copyright laws We have identifiedword...

Page 3: ...onformity assessment procedure and the manufacturer s declaration of conformity in accordance with the relevant EU directive ROHS This product has been certified by EU legislation Restriction of Hazar...

Page 4: ...the use is wrong which may lead to the injury of the personnel please do not operate the personnel and related personnel easily until ensure the correct operation method and use method is correct befo...

Page 5: ...tant After receiving the product please check whether the outer package is intact check whether the product is complete after unpacking and whether all parts are intact If any damage is found please c...

Page 6: ...C USB interface 11 4 5 Ethernet Interface 12 4 6 General Output Port CN1 13 4 7 General Input Port CN2 13 4 8 4 axle Spacing Input Interface CN3 CN4 14 4 9 X Y Z U axle Motor Driver Interface AXIS_X A...

Page 7: ...4 Manual set 29 8 3 5 Laser set 28 8 3 6 Origin set 29 8 3 7 Set Fact Para 28 8 3 8 Def Fact Para 29 8 3 9 Auto Focus 28 8 3 10 Language 29 8 3 11 IP Setup 28 8 3 12 Diagnoses 29 8 3 13 Screen Origin...

Page 8: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 1 Section 1 Overview CONTENTS Briefing Description of Controller Model Comparison of Controller Performance...

Page 9: ...mode is automatically checked by the system 1 2 Description of Controller Model 1 3 Comparison of Controller Performance RDLC 420 RDC6332G RDC6342G RDC644XG Power Feature One way 5V one way 24V indepe...

Page 10: ...ional drive is needed 4 ways 500mA high current for each OC output no reverse current protection 4 ways 500mA high current for each OC output no reverse current protection 4 ways 500mA high current fo...

Page 11: ...on Resetting Fixed Configurable for each axes Configurable for each axes Configurable for each axes Key Speed Fixed Configurable Configurable Configurable Axles 4 3 Z axes is configurable to flat or...

Page 12: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 5 Section 2 Installation Size CONTENTS Installation Size of MainBoard Size of Panel...

Page 13: ...ual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 6 2 1 Installation Size of MainBoard The unit of all sizes is millimeter mm and the size accurate to 0 1mm the four holes are symmetri...

Page 14: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 7 2 2 Size of Panel The unit of all sizes is millimeter mm and the size accurate to 0 1mm Figure...

Page 15: ...nual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 8 Section3 Object Pictures and Interfaces CONTENTS Object Pictures of MainBoard Object Pictures of Panel Electric connection Lamp ins...

Page 16: ...U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 9 3 1 Object Pictures of MainBoard For more detailed pin description see the Chapter 4 Description of Interface Signal for MainBoard Figure 3 1 1 Obj...

Page 17: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 10 3 2 Object Pictures of Panel Figure 3 2 1 Object Picture of Panel...

Page 18: ...4 Lamp instruction RDC6442G have fifteen red lamps LED NUMBER NAME SENSE LED1 LmtX X negative limit indicator LED2 LmtX X positive limit LED3 LmtY Y negative limit LED4 LmtY Y positive limit LED5 LmtZ...

Page 19: ...12 LED8 LmtU U positive limit LED9 Wp1 Indication for water protect 1 LED10 Wp2 Indication for water protect 2 LED11 Act Ethernet communication LED12 Link Ethernet connection LED13 Err error in contr...

Page 20: ...l for MainBoard CONTENTS Interface of Main Power Source CN0 Panel Signal Cable Interface HMI Udisk Interface PC USB Interface Ethernet Interface General Output Port CN1 General Input Port CN2 4 axle S...

Page 21: ...not suggested to do so 4 2 Panel Signal Cable Interface HMI The panel signal cable is a pin to pin cable which is included in the factory shipper bill 4 3 Udisk Interface Udisk is a USB AM interface...

Page 22: ...coil will be cut off when the blower is off 6 24V 24V Power positive output If the interface of main power source is powered with 24V power supply this pin should be 24V if it is powered with 36 V pow...

Page 23: ...d be 36V 4 8 4 axle Spacing Input Interface CN3 CN4 X Y axle spacing input CN4 Pin Symbols Definitions 1 GND Power ground output 2 LmtY The spacing from axle Y and Y to 0 coordinate 3 LmtY The spacing...

Page 24: ...t to reset the mainboard And the Pulse signal can be falling edge valid or rising edge valid The default setting is falling edge valid The Pulse signal and the directional signal are all OC outputs Th...

Page 25: ...rt is of high level the mainboard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 1 is not enabled the mainboard will not detect the input...

Page 26: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 19 Section 5 Examples of Laser Power Interface CONTENTS Brief Examples of Glass tube Laser Power Examples of RF Laser...

Page 27: ...GY 20 5 1 Brief This control system has two independent and adjustable digital laser power control interfaces which can be used to control glass tube laser power and RF laser Please correctly select t...

Page 28: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 21 5 2 Examples of Glass tube Laser Power...

Page 29: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 22 5 3 Examples of RF Laser...

Page 30: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 23 Section 6 Examples of Driver Interface for Step servo Motor CONTENTS Brief Examples of Motor Driver Connection...

Page 31: ...al inputted from the minus end of side OC diode Some input signals of motor driver are independent and some are internally of common anode so some have 4 external leading out wires and some 3 wires on...

Page 32: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 25 6 2 Examples of Motor Driver Connection...

Page 33: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 26 Section 7 Examples of IO port Wiring CONTENTS Input Output...

Page 34: ...RD Control System SHENZHEN RUIDA TECHNOLOGY 27 7 1 Input The two water protection inputs are 24V logic level all other inputs are compatible with 5V 12V 24V logic level Input connection shown as belo...

Page 35: ...NZHEN RUIDA TECHNOLOGY 28 7 2 Output All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay led lamp buzzer etc Output conn...

Page 36: ...G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 29 Section 8 Operating Instruction of Panel CONTENTS Introduction to the Panel and Keys Introduction to the Main Interface Z U Key File Key Introduc...

Page 37: ...e Keys Reset the whole system Set the relative origin Let the Laser to splash To track by the current file s frame The management of the memory and U disc files Set the speed of the current running la...

Page 38: ...sor The Z U key can be pressed when the system is idle or the work is finished On pressing this key it will show some entries in the interface each entry includes some functions Z axes move U axes mov...

Page 39: ...he changing would be saved Running Status To display the current status of the machine such as Idle Run Pause Finish etc Running Progress Bar To display the progress bar of the current running file Wo...

Page 40: ...he Enter key to save the change push the Esc key to invalidate the change 8 2 3 Max Min power keys Push the Max Power or the Min Power keys when the screen is on the main interface it will show as bel...

Page 41: ...he intent layer on that time user can push Enter key to check the selected layer s parameters show as below User can push Z U Keys to move the green block on the intent parameter then he could change...

Page 42: ...m and then push the Enter key to display the sub menu 8 3 1 Z move When the green block is on Z Move item X keys can be used to move the z axes 8 3 2 U move When the green block is on U Move item X ke...

Page 43: ...h Z U key to move the green block and when the green block is on the Mode item push X keys to select the anticipant value Continue or Manual When Continue item is selected then the Manual item is not...

Page 44: ...elect the anticipant value Continue or Manual When Continue item is selected then the Laser Set item is not valid on that time push the Laser key to splash the enabled lasers and when Laser key is loo...

Page 45: ...pendently be prohibited and enabled Set Origin 1 2 3 4 after the multiple origin logic is enabled you can stop the cursor at Set as Origin 1 2 3 4 Press the Enter key on the keyboard and the system wi...

Page 46: ...s including all manufacturer parameters and user parameters through selecting Recover Para when they regulate parameters improperly 8 3 8 Def Fact Para After the Def Fact Para is selected and the Ente...

Page 47: ...r key to show as below Push Z U key to move the changing item then push X keys and Y keys to change the value when all the IP value and the Gateway value are changed push Enter key to validate the cha...

Page 48: ...the foot switch etc When the input is validated the color frame will be green otherwise it s gray 8 3 13 Screen Origin If the Screen Origin item is pressed the system will show as below There are fou...

Page 49: ...the file name list When the cursor is on a target file name presses the Enter key the selected file will be previewed on the main interface and then if Esc key is pushed the preview will disappear X...

Page 50: ...te to 1ms Clear all count To clear the running times of every file in the memory Delete all file To delete all memory files Format speedily To format memory speedily and then all the files in memory w...

Page 51: ...re put under the root directory of Udisk The file name of more than 8 characters will automatically be cut out by the system The file name that has only English letters and digits will not show when t...

Page 52: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 45 Push Enter key or Esc key the system will execute some relative steps Figure 8 5 1...

Page 53: ...User s Manual of RDC6442G U DFM RD Control System SHENZHEN RUIDA TECHNOLOGY 46 Section 9 Manufacturer User Parameters Explanation CONTENTS Manufacturer parameters User parameters...

Page 54: ...te distance gone by the corresponding motion axle when a pulse is delivered to the motor Prior to the correct setting of this value a large rectangle can be cut with the machine the larger the figure...

Page 55: ...ectional keys on the operating panel this axle will move to the opposite direction In such a case the polarity of keys should be modified 2 Laser parameters Laser Configuration single laser and double...

Page 56: ...e direction and the even sequence means feeding done to the other direction The initial direction for the first time can be changed through setting the directional polarity or modifying the plus and m...

Page 57: ...n it means the highest acceleration value in the whole cutting process Acc Factor This parameter indicates how speedy the cutting acceleration is changing G0 Acc Factor This parameter indicates how sp...

Page 58: ...an facilitate the feeding device s delaying in jarring after moving to the correct position and waiting for the 2nd work after the feeding axle stands still completely Progressive feeding If this item...

Page 59: ...one way array can be selected Two way array means the to and fro cutting of array in sequence one way array means the cutting of array from one direction to another On selecting one way array the elem...

Page 60: ...ny can not copy upload and send the manual without Ruida s permission Content will be revised or modified We will not send message to every users If there are any question or suggestion about our prod...

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