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Inst ruct ion and operat ing manual CVS SiloKing 1500  
Pow erband driven                                                                                                                 

(for-030/031013)

    

 

 

Actions 
COMPRESSOR:

  

O --  Drain oil 

 

O --  Clean oil filter  
O --  Clean magnetic plugs  
O --  Check potential leakage machine  
O --    top up oil  
O --  Check oil hose for potential cracks/damages 

SILENCER: 

O --  Demount discharge silencer  
O --  Check rotors for damages or greasiness  
O --  Flush compressor tw ice w ith 1/4L degreaser 
O --  Check rubber compensator for cracks replace if necessary  
O --  Check aluminium pipes and silencers for cracks and leakage     
O --  Mount discharge silencer  
O --  Check the indicator

’s piping for cracks and leakage  

 

AIRFILTER: 

O --  Take air filter lid off  
O --  

Check the lid’s latches  

O --  Check if the insulation material is secured in suction part 

if this isn’t the case repair and finish w ith sealant  

O --  Check functioning of air filter indicator  
O --  Clear intake-side of degreaser residue  
O --  Place a new  air filter element  

ENCLOSURE: 

O --  Check the insulation material in the enclosure for damages 

 

        (cover, back panel, floor panel) if necessary repair and finish w ith sealant  
O --  Check if the fan louvers are open  
O --  Check if the discharge silencer is clean (flow )  
O --  Check the frame and brackets for potential cracks  
O --  Check if the bolts of the brackets are secured  
O --  Check the seal w ashers of the Storz coupling for cracks and leakage 
O --  

Check the functioning of the cover’s latches  

O --  Tighten the bolts of the mounting brackets  

TRANSMISSION: 

O --  Check the PTO-shaft for leew ay in the cross journals  
O --  Lubricate the PTO-shaft w ith EP grease (red) 
O --  Tighten the bolts of the PTO-shaft flanges  
O --  Check the automatic tensioner for leakage  
O --  Check the seal for damages (replace if necessary) 
O --  Change the oil and the seal every 5 years (ISO VG 68) 
O --  Check the pow erband for damages  
O --  Check if the gearing of the pow erband is complete  
O  --    Potential  small  holes  in  the  pow erband  as  a  result  of  small  stones  betw een  the  pow erband  are  no  reason  for 
replacement 

TESTING: 

O --  Operation test run of machine  
O --  Check density of discharge sides 
O --  Check pressure valve for 2.5 bar  
O --  Check functioning of indicators 
O --  Check the engine for unusual sounds  
O --  Clean the w indow pane  

 

Firma 

  

Date maintenance  

 

Name mechanic 

  

Compressor 

 

Address 

  

Serial number  

 

 

  

Installation-no. 

PO………….. 

Truck 

  

Year manufactured 

 

Truck nr. 

  

Licence plate no.  : 

 

 Chassis:

 

No. KM driven: 

 

Maintenance checklist 

Summary of Contents for SiloKing 1500

Page 1: ...INSTRUCTION AND OPERATING MANUAL Compressor installation SiloKing 1500 Powerband driven ...

Page 2: ...l 31 0 544 377050 The manual provides information about the following installation CVS 1500 powerband DRIVEN Carefully read these instructions and the compressor instruction before setting up and going into operation These manuals contain essential information that must be read to ensure interference free operation and to achieve longevity Repairs maintenance or conversion work shall only be carri...

Page 3: ...nd training personnel 7 2 3 Operating safety conscious 7 2 4 Safety instructions operator 7 2 5 Modifications and repairing spare parts 7 2 6 Modifications installation 7 3 Mounting installation 8 3 1 Mounting instructions RTI installation powerband driven 8 3 2 Mounting instructions high air intake 9 4 Start up 10 5 Maintenance installation 11 5 1 Inspection during operation 11 5 2 Weekly inspect...

Page 4: ... the PO number when contacting us by phone or mail You will find the PO number on the type plate of the installation Telephone number 0031 544 377050 Fax 0031 544 376499 Email info rti nl 1 2 Service facilities For addresses of service technical support facilities please visit our website www rti nl 1 3 Technical data compressors Image 1 3 1 ...

Page 5: ... page 5 of 15 Instruction and operating manual CVS SiloKing 1500 Powerband driven for 030 031013 1 4 Oil SiloKing ...

Page 6: ...erband driven for 030 031013 1 5 Oil cooler When operating continuously over 3 hours an oil cooler must be installed When installing the oil cooler the oil volume should be increased by a volume equal to the extra flow rate Image 1 5 1 Oil cooler art no 1342 Image 1 5 2 ...

Page 7: ...uirements The latest edition of each of these regulations shall be applicable Any special official codes and regulations particularly safety regulations applicable to your operation in view of the local conditions shall be observed likewise In the event of competing regulations the most severe requirements shall apply 2 4 Safety instructions operator Securing the compressor s operational safety is...

Page 8: ...llation doesn t exceed the width of the truck D Measure the brackets and try to use all the holes in the chassis Brackets should be painted or otherwise protected against corrosion E The installation must be mounted with at least 3 brackets With a box or tank combination at least 4 brackets should be used F Mark where the holes need to be drill punch the holes paint the brackets in the colour of y...

Page 9: ...flexible hose between the air filter and the high air intake C Use safety rubbers or suspension brackets when attaching the hose between the chassis with tie wraps D Check the functionality of the sliding joint connected to the high air intake check to see if it can be taken off The sliding joint should separate from the high air intake before the drivers cab is tilted E Check the negative pressur...

Page 10: ...sor the integral oil pump will also start to run and will ensure the supply of oil to lubricate the bearings and the gears The oil pressure shall not fall below 0 3 bar With cold oil it may occur that the required oil pressure is built up only after a short operating time due to higher viscosity Check the air indicator clock When red the compressor must be switched off See inspection checklist Vac...

Page 11: ... low it may take a few seconds before the oil pressure is visible B Check the air filter indicator If the red mark is visible the air intake filter is soiled and poses a risk of overheating and damages C The safety valve must open at maximum air pressure This valve must NOT be used as blow off valve To prevent overheating in the enclosure the valve at the silo tank must blow off before the compres...

Page 12: ...r intake filter at regular intervals Clean or replace the air filter if necessary Please note that the air filter is reinserted in the same position paying attention to the front and back of the element Image 5 2 1 Also check the functioning of the air indicator C It is important to check the airflow and cleanliness of the fan louvres to prevent overheating of the compressor compressed air cooler ...

Page 13: ...essary to start the installation without enclosure Please note the dangers that can occur as a result of access to hot parts as compressor and silencer 150 C rotating parts such as the transmission and the fan high sound levels 85 dB HEARING PROTECTION OBLIGATED DURING INSPECTION NO ONE IS ALLOWED UNDERNEATH THE VEHICLE D Check the functioning of the safety valve Air pressure measured at the disch...

Page 14: ...silencer and check for proper functioning D The aluminium bearing block type 405 is supplied with 200 ml oil ISOVG68 Check the seals for damages leakage Change the oil every 4 years or every 3 500 hours NOTE The operating instructions provided by the compressor manufacturer should be read carefully 5 5 Maintenance inspection list Along with every maintenance inspection the maintenance checklist on...

Page 15: ...eck if the fan louvers are open O Check if the discharge silencer is clean flow O Check the frame and brackets for potential cracks O Check if the bolts of the brackets are secured O Check the seal washers of the Storz coupling for cracks and leakage O Check the functioning of the cover s latches O Tighten the bolts of the mounting brackets TRANSMISSION O Check the PTO shaft for leeway in the cros...

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