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Inst ruct ion and operat ing manual CVS SiloKing 1500  
Pow erband driven                                                                                                                 

(for-030/031013)

    

 

 

Safety

 

 

2.1 

General 

This operating manual provides important information concerning operation and 
maintenance of the installation that must be observed. Authorised personnel/the 
operator must read the manual carefully before going into operation and the manual 
must be kept in direct proximity of the installation.  
 

2.2 

Qualification and training personnel 

 

Any w ork on the compressor such as operation and maintenance shall only be carried 
out by authorised, skilled and qualified personnel, w ho are familiar w ith the applicable 
safety regulations. Repairs, maintenance and conversion w ork shall only be carried out 
by authorised personnel.  
 

2.3 

Operating safety conscious 

 

Essential safety regulations relating to the setting up, operation and maintenance of air 
compressors are covered by the follow ing publications: 
- Regulations for the prevention of accidents, in particular:   

•  VBG 16 compressors 

- Standards, in particular: 

•  DIN EN 12100 Safety of machines 

•  DIN EN 1012-1 Compressors and vacuum pumps, safety requirements  

 
The latest edition of each of these regulations shall be applicable. Any special official 
codes and regulations, particularly safety regulations applicable to your operation in 
view  of the local conditions shall be observed likew ise. In the event of competing 
regulations, the most severe requirements shall apply. 

 

2.4 

Safety instructions operator  

Securing the compressor’ s operational safety is the responsibility of the operator. 
Damaged or non-functioning parts must be replaced immediately. If combustible 
materials are to be handled by the compressor, it shall be ensured that the spontaneous-
ignition temperature of any dust/air mixture w ill not be reached. VBG 16 prescribes that 
a temperature limit of max. 120° C should not be exceeded (measuring point prior to 
contact w ith the conveyed product).    
 

2.5 

Modifications and repairing spare parts  

Unauthorized repair w ork and modifications are not permitted. Warranty doesn’t apply 
to installations w ith a damaged seal. Original spare parts and accessories approved by 
the manufacturer contribute to safety. Using foreign spare parts and accessories may 
entail the loss of any liability for the consequences arising therefrom.   
 

2.6 

Modifications installation

 

Without approval from RTI, it is not permitted to make any alterations to the installation.

 

Summary of Contents for SiloKing 1500

Page 1: ...INSTRUCTION AND OPERATING MANUAL Compressor installation SiloKing 1500 Powerband driven ...

Page 2: ...l 31 0 544 377050 The manual provides information about the following installation CVS 1500 powerband DRIVEN Carefully read these instructions and the compressor instruction before setting up and going into operation These manuals contain essential information that must be read to ensure interference free operation and to achieve longevity Repairs maintenance or conversion work shall only be carri...

Page 3: ...nd training personnel 7 2 3 Operating safety conscious 7 2 4 Safety instructions operator 7 2 5 Modifications and repairing spare parts 7 2 6 Modifications installation 7 3 Mounting installation 8 3 1 Mounting instructions RTI installation powerband driven 8 3 2 Mounting instructions high air intake 9 4 Start up 10 5 Maintenance installation 11 5 1 Inspection during operation 11 5 2 Weekly inspect...

Page 4: ... the PO number when contacting us by phone or mail You will find the PO number on the type plate of the installation Telephone number 0031 544 377050 Fax 0031 544 376499 Email info rti nl 1 2 Service facilities For addresses of service technical support facilities please visit our website www rti nl 1 3 Technical data compressors Image 1 3 1 ...

Page 5: ... page 5 of 15 Instruction and operating manual CVS SiloKing 1500 Powerband driven for 030 031013 1 4 Oil SiloKing ...

Page 6: ...erband driven for 030 031013 1 5 Oil cooler When operating continuously over 3 hours an oil cooler must be installed When installing the oil cooler the oil volume should be increased by a volume equal to the extra flow rate Image 1 5 1 Oil cooler art no 1342 Image 1 5 2 ...

Page 7: ...uirements The latest edition of each of these regulations shall be applicable Any special official codes and regulations particularly safety regulations applicable to your operation in view of the local conditions shall be observed likewise In the event of competing regulations the most severe requirements shall apply 2 4 Safety instructions operator Securing the compressor s operational safety is...

Page 8: ...llation doesn t exceed the width of the truck D Measure the brackets and try to use all the holes in the chassis Brackets should be painted or otherwise protected against corrosion E The installation must be mounted with at least 3 brackets With a box or tank combination at least 4 brackets should be used F Mark where the holes need to be drill punch the holes paint the brackets in the colour of y...

Page 9: ...flexible hose between the air filter and the high air intake C Use safety rubbers or suspension brackets when attaching the hose between the chassis with tie wraps D Check the functionality of the sliding joint connected to the high air intake check to see if it can be taken off The sliding joint should separate from the high air intake before the drivers cab is tilted E Check the negative pressur...

Page 10: ...sor the integral oil pump will also start to run and will ensure the supply of oil to lubricate the bearings and the gears The oil pressure shall not fall below 0 3 bar With cold oil it may occur that the required oil pressure is built up only after a short operating time due to higher viscosity Check the air indicator clock When red the compressor must be switched off See inspection checklist Vac...

Page 11: ... low it may take a few seconds before the oil pressure is visible B Check the air filter indicator If the red mark is visible the air intake filter is soiled and poses a risk of overheating and damages C The safety valve must open at maximum air pressure This valve must NOT be used as blow off valve To prevent overheating in the enclosure the valve at the silo tank must blow off before the compres...

Page 12: ...r intake filter at regular intervals Clean or replace the air filter if necessary Please note that the air filter is reinserted in the same position paying attention to the front and back of the element Image 5 2 1 Also check the functioning of the air indicator C It is important to check the airflow and cleanliness of the fan louvres to prevent overheating of the compressor compressed air cooler ...

Page 13: ...essary to start the installation without enclosure Please note the dangers that can occur as a result of access to hot parts as compressor and silencer 150 C rotating parts such as the transmission and the fan high sound levels 85 dB HEARING PROTECTION OBLIGATED DURING INSPECTION NO ONE IS ALLOWED UNDERNEATH THE VEHICLE D Check the functioning of the safety valve Air pressure measured at the disch...

Page 14: ...silencer and check for proper functioning D The aluminium bearing block type 405 is supplied with 200 ml oil ISOVG68 Check the seals for damages leakage Change the oil every 4 years or every 3 500 hours NOTE The operating instructions provided by the compressor manufacturer should be read carefully 5 5 Maintenance inspection list Along with every maintenance inspection the maintenance checklist on...

Page 15: ...eck if the fan louvers are open O Check if the discharge silencer is clean flow O Check the frame and brackets for potential cracks O Check if the bolts of the brackets are secured O Check the seal washers of the Storz coupling for cracks and leakage O Check the functioning of the cover s latches O Tighten the bolts of the mounting brackets TRANSMISSION O Check the PTO shaft for leeway in the cros...

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