Clarke Boxer 14/200 Operation & Maintenance Instructions Manual Download | Manualshive

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OPERATION & MAINTENANCE

INSTRUCTIONS

LS0413

200L BELT DRIVEN AIR COMPRESSOR

MODEL NO: BOXER 14/200

PART NO: 2245215

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Summary of Contents for Boxer 14/200

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0413 200L BELT DRIVEN AIR COMPRESSOR MODEL NO BOXER 14 200 PART NO 2245215 ...

Page 2: ...m the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your sta...

Page 3: ...ator to the recommended setting for the tool 10 When spraying flammable materials e g cellulose paint ensure that there is sufficient airflow and keep clear of any source of ignition 11 Before spraying any material always consult paint manufacturers instructions for safety and usage 12 Protect yourself Goggles will protect your eyes from flying particles Face masks will protect you against paint s...

Page 4: ... damp environment Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset Do not move the compressor while it is connected to the power source or when the tank is filled with compressed air This compressor contains surfaces which may reach a high temperature during operation Never operate with the motor housing removed Wear safety goggl...

Page 5: ...loured black The BROWN wire must be connected to the terminal which is marked L or coloured red The YELLOW AND GREEN wire must be connected to the terminal which is marked E or or coloured green We strongly recommend that this machine is connected to the mains supply through a Residual Current Device RCD If you are not sure consult a qualified electrician DO NOT try to do any repairs WARNING READ ...

Page 6: ... the following Set the ON OFF switch to the OFF position pushed down Make sure that the compressor is on level ground Make sure that the supply voltage matches the voltage shown on the data label CHECK THE OIL LEVEL 1 Remove the dipstick from the oil reservoir 2 Ensure the oil level is between the min and max marks on the dipstick Only use SAE30 compressor oil available from your Clarke dealer Par...

Page 7: ... it from the power supply before you move it Always use the handle Do not lift by or put strain on valves or hoses ATTACHING AIR TOOLS 1 Attach the air hose to the outlet valve 2 Attach the air tool to the other end of the air hose 3 Turn the outlet valve handle to the on position NOTE The outlet valve is shown without the air hose fitted for clarity WARNING BEFORE CONNECTING AIR TOOLS MAKE SURE T...

Page 8: ...he reservoir decreases CHECK THE SAFETY VALVE To make sure that the safety valve works correctly 1 Pull on the ring attached Air will be released when you pull on the ring and stop when released 2 If the valve does not operate in this way do not use the compressor The compressor must be repaired by a qualified service agent SET THE OUTLET PRESSURE 1 Use the pressure regulator to set the outlet pre...

Page 9: ...urise the air hose 4 Disconnect the tool from the hose TURNING THE COMPRESSOR OFF 1 Follow steps 1 3 in Removing Tools From The Air Hose above 2 Disconnect the compressor from the power supply 3 Slowly open the outlet valve to depressurise the reservoir You will hear a hissing sound as the reservoir depressurises 4 Do not leave the compressor unattended if the reservoir is pressurised WARNING ALWA...

Page 10: ...s fully drained RESET BUTTON This compressor has a thermal overload device If the motor gets too hot the thermal overload device cuts the power which prevents damage to the motor If the thermal overload device operates let the motor cool down for 5 minutes and push the reset button If you start the compressor and the overload cutout operates again stop the compressor and disconnect from the power ...

Page 11: ... FILTER MONTHLY The air filter must be examined monthly more often in dusty conditions 1 Remove the securing bolt and pull the filter from the compressor 2 Unclip the front and rear of the filter and pull out the filter element 3 Clean the filter using a soft brush If necessary the filter can be carefully cleaned in warm soapy water Rinse and let the filter dry completely before refitting If the f...

Page 12: ...rs of operation or every 6 months To empty the oil from the machine remove the oil drain plug from the crankcase CHECK THE NON RETURN VALVE EVERY 6 MONTHS If the reservoir pressure decreases for no apparent reason it is possible that the non return valve is leaking To checkthis 1 Make sure that the reservoir is not under pressure and the compressor is switched OFF 2 Examine the non return valve an...

Page 13: ...ew drive belt over the small pulley 4 Position part of the drive belt over the large pulley as shown 5 Rotate the large pulley by hand in a clockwise direction whilst guiding the belt on to it Take care to avoid trapping your fingers between the pulley and belt 6 Replace the cage and secure before use NOTE Never use the compressor with the guard removed WARNING MAKE SURE THAT THE COMPRESSOR IS DIS...

Page 14: ...10 Bar Voltage 230 VAC 50 60Hz Air Displacement 14 CFM Receiver Capacity 200 L Fuse Rating 13 A Dimensions L x W x H 1450 x 440 x 850 mm Guaranteed Sound Power Level 94 dB A Weight 90 kg Please note that the details and specifications contained herein are correct at the time of going to print We reserve the right to change specifications at any time without prior notice ...

Page 15: ...ompressor does not reach the set pressure and overheats easily Compressor head gasket blown or valve broken 1 Return the machine to your nearest service agent Compressor does not start The reservoir has already fully pressurised 1 Open drain valve to expel air Compressor should start again when pressure reduces Air leaking from the non return valve when the compressor is not running Faulty non ret...

Page 16: ...16 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com EXPLODED DIAGRAM ...

Page 17: ...NGUS 35 X 25 X 7 D3760 FN9163010 35 SCREW M8X25 8 8 LEFT GB5781 FN4105231 36 WASHER 9 2X36X4 FN4105234 52 COLD START VALVE R1 4X2 2BAR FN4101047 141 SHROUD MK102 MK103 FN4105261 909 KIT GASKETS MK103 213167002 FN4105850 912 KIT PISTON RING MK103 113 FN4105674 920 PISTON KIT MK103 FN4105294 105 NON RETURN VALVE MM 1 2X1 2 FN4101056 106 BALL COKC1 2 MF FN9047005 107 DRAIN COCK G3 8 2000 FN4100822 10...

Page 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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