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30

M0001-1 version 2.0

4 INSTALLATION

4.1 Tightening torques

Tightening torques for mounting (screw class 8.8)

Dimension

Torque

M4

3 Nm

M5

6 Nm

M6

10 Nm

M8

24 Nm

M10

47 Nm

M12

82 Nm

M16

200 Nm

4.2 Recommended tools for installation and replacement of valve units

Tools

Applications

Complete set of Allen keys

For dismounting and mounting.

Torque wrench

For all socket head cap screws

4.3 Arm load parameters

The valve unit is adding load to the robot. If the load is not stated correctly during programming it
may affect the behaviour and wear of the robot and robot peripherals.

NOTE!

The extra weight of the valve unit will affect the arm load data and the
performance of the robot.

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Summary of Contents for P0010A

Page 1: ...m0403 Product Manual Small valve unit M0001 1 Tool changers Swivels Swivel tool changers Grippers Hose packages Valve units Tool systems ...

Page 2: ...2 M0001 1 version 2 0 ...

Page 3: ...use of this document or the software or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from Robot System Products AB It may neither be imparted to a third party nor otherwise be used without authorization Infringement hereof will be subject to action in accordance with the applicable laws Further copies of this document can ...

Page 4: ...26 20 2 2 6 Pne0214 027 for extended valve units P0027 P0028 and P0029 21 2 2 7 Pne0214 035 for extended valve units P0035 and P0036 22 2 2 8 Pne0214 037 for extended valve unit P0037 23 2 3 Internal circuit diagrams 24 2 3 1 E0214 167 for small valve units 24 2 3 2 E0214 222 for extended small valve units 25 3 OPTIONS 26 3 1 Sensor interface P1033 and P1018 for small valve units 26 3 2 Sensor int...

Page 5: ...its without tool change P0010A P0012A and P0013A 38 6 2 Valve units with tool change P0011A 39 6 3 Extended units without tool change P0035 P0036 and P0037 40 6 4 Extended units with tool change P0026 P0027 P0028 and P0029 41 7 DISPOSAL AND RECYCLING 42 ...

Page 6: ...our robot fleet Through our patented locking device TrueConnect robustness and high safety are combined with low weight and compactness With our swivels compressed air water electrical and data signals as well as weld and servo power are transferred to your tools with robot motion capabilities fully maintained Our Swivel tool changers unite the TrueConnect mechanism with our swivel technology comb...

Page 7: ...has not been taken out of operation See safety information for the robot WARNING Only perform work on valve units if the air pressure is safely switched off WARNING Be aware that the valve unit may cause personal injury and equipment damage if dropped 1 1 2 Explanation of warnings The warnings in this document are specific to the products in this manual It is expected that the user also pay attent...

Page 8: ...es activated the other valves are deactivated which means that the air supply is automatically turned off during tool change and no program instructions are required for turning the air supply on or off The valve units includes a terminal block X2 for customer signals Optionally three connectors P1033 P1018 or P1032 can be mounted on the valve unit Product overview small valve units Article number...

Page 9: ...r tool changing and one valve Article number P0028 section 2 1 4 P0029 section 2 1 4 Description For tool changing and three valves For tool changing and four valves Article number P0035 section 2 1 5 P0036 section 2 1 5 Description Valve unit with two valves Valve unit with four valves Article number P0037 section 2 1 5 Description Valve unit with five valves ...

Page 10: ...ir quality Oil clean and waterless filtered air with max 25 µm particle content Electrical signals Circuit diagram E0214 167 section 2 3 1 Signals robot side 24V 0V 8 x valve control 6 x 24V 2A Signals tool side 24V 0V 6 x 24V 2A Connection robot side M20x1 5 hole for cable gland M16x1 5 hole for cable gland Connection tool side M12 contact with 8 sockets Connection kits tool side opt I1110 connec...

Page 11: ...ection outlet 6 mm hose Air quality Oil clean and waterless filtered air with max 25µm particle content Electrical signals Circuit diagram E0214 167 section 2 3 1 Signals robot side 24V 0V 8 x valve control 6 x 24V 2A Signals tool side 24V 0V 6 x 24V 2A Connection robot side M20x1 5 hole for cable gland M16x1 5 hole for cable gland Connection tool side M12 contact with 8 sockets Connection kits to...

Page 12: ...ch valve Connection inlet 8 mm hose Connection outlet G 1 8 Air quality Oil clean and waterless filtered air with max 25µm particle content Electrical signals Circuit diagram E0214 167 section 2 3 1 Signals robot side 24V 0V 8 x valve control 6 x 24V 2A Signals tool side 24V 0V 6 x 24V 2A Connection robot side M20x1 5 hole for cable gland M16x1 5 hole for cable gland Connection tool side M12 conta...

Page 13: ... pressure 10 bar Air flow 550l min for each valve Connection inlet 8 mm hose Connection outlet G 1 8 6 mm hose Air quality Oil clean and waterless filtered air with max 25µm particle content Electrical signals Circuit diagram E0214 222 section 2 3 2 Signals robot side 24V 0V 10 x valve control 6 x 24V 2A Signals tool side 24V 0V 10 x 24V 2A Connection robot side M20x1 5 hole for cable gland M16x1 ...

Page 14: ... flow 550l min for each valve Connection inlet 8 mm hose Connection outlet 6 mm hose Air quality Oil clean and waterless filtered air with max 25µm particle content Electrical signals Circuit diagram E0214 222 section 2 3 2 Signals robot side 24V 0V 10 x valve control 6 x 24V 2A Signals tool side 24V 0V 10 x 24V 2A Connection robot side M20x1 5 hole for cable gland M16x1 5 hole for cable gland Con...

Page 15: ...012A D Pne0214 013 section 2 2 4 P0013A D D D NOTE Valves are not included in P0010A and P1008 P0010A are intended for installation of up to three directional valves and one tool change valve P1008 are intended for installation of four valves when no tool change function is required Installed valves in extended small valve units Extended valve unit Installed valves Pneumatic diagram Valve V1 Valve...

Page 16: ...16 M0001 1 version 2 0 2 2 1 Pne0214 010 for small valve unit P0010A ...

Page 17: ...M0001 1 version 2 0 17 2 2 2 Pne0214 011 for small valve unit P0011A ...

Page 18: ...18 M0001 1 version 2 0 2 2 3 Pne0214 008 for small valve unit P1008 ...

Page 19: ...M0001 1 version 2 0 19 2 2 4 Pne0214 013 for small valve units P0012A and P0013A ...

Page 20: ...20 M0001 1 version 2 0 2 2 5 Pne0214 026 for extended valve unit P0026 ...

Page 21: ...M0001 1 version 2 0 21 2 2 6 Pne0214 027 for extended valve units P0027 P0028 and P0029 ...

Page 22: ...22 M0001 1 version 2 0 2 2 7 Pne0214 035 for extended valve units P0035 and P0036 ...

Page 23: ...M0001 1 version 2 0 23 2 2 8 Pne0214 037 for extended valve unit P0037 ...

Page 24: ...24 M0001 1 version 2 0 2 3 Internal circuit diagrams 2 3 1 E0214 167 for small valve units ...

Page 25: ...M0001 1 version 2 0 25 2 3 2 E0214 222 for extended small valve units ...

Page 26: ...e of the valve unit and connected inside the unit NOTE The sensor interfaces P1033 or P1018 shall be ordered at the same time as the small valve unit and will pre mounted on delivery Technical data Working temperature 10 C 50 C Sensor signals P1033 Circuit diagram 3 x M8 3 pole socket E0214 306 section 3 3 24V 0V 3 x 60V 4A Sensor signals P1018 Circuit diagram 3 x M8 4 pole socket E0214 263 sectio...

Page 27: ...P contacts which are added at the side of the valve unit and connected inside the unit NOTE The sensor interface P1032 shall be ordered at the same time as the extended small valve unit and will pre mounted on delivery Technical data Working temperature 10 C 50 C Sensor signals P1032 Circuit diagram 3 x M8 4 pole socket E0214 263 section 3 4 24V 0V 3 x 2 x 60V 4A ...

Page 28: ...28 M0001 1 version 2 0 3 3 Circuit diagram E0214 306 for sensor interface P1033 ...

Page 29: ...M0001 1 version 2 0 29 3 4 Circuit diagram E0214 263 for sensor interface P1018 and P1032 ...

Page 30: ...acement of valve units Tools Applications Complete set of Allen keys For dismounting and mounting Torque wrench For all socket head cap screws 4 3 Arm load parameters The valve unit is adding load to the robot If the load is not stated correctly during programming it may affect the behaviour and wear of the robot and robot peripherals NOTE The extra weight of the valve unit will affect the arm loa...

Page 31: ...ns 5 Connect robot cable If the cable connecting the valve unit and the robot is not supplied and preinstalled by RSP see section 4 5 Connect customer cable below NOTE If the cable is supplied by RSP it is already preinstalled on the valve unit 6 Mount valve unit on mounting plate Mount the valve unit on the mounting plate installed on the robot with the two enclosed M5 screws 7 Connect air hoses ...

Page 32: ... on the tool side is preinstalled by RSP on the valve unit 9 Connect air supply hose Connect the air supply hose according to pneumatic diagram section 2 2 Use an 8 mm hose 10 Connect robot cable Connect the cable between the valve unit and the robot 11 Strap cables and hoses NOTE Ensure that cables and hoses are not strapped tight at sharp corners 12 Pneumatic air on Switch on the pneumatic air 1...

Page 33: ...over Unscrew the four M3x10 screws holding the cover and remove it Terminals X1 and X2 are now available for connection 3 Connect cables M20x1 5 M16x1 5 Connect cables to the valve unit according circuit diagram Use cable glands to the cable cables The valve unit has two threaded holes one M20x1 5 and one M16x1 5 for cable glands NOTE X1 connections are marked in green and X2 in blue ...

Page 34: ...on 2 0 4 Mount cover Remount the cover with the four M3x10 screws Check that the O ring is in right position before tightening the screws 5 Mount valves Remount the valves Ensure that there is no leakage at the valves ...

Page 35: ...mantled and repaired by Robot System Products during the warranty period Otherwise the warranty will not be valid 5 1 1 Recommended tools for maintenance Tools Applications Complete set of Allen keys For dismounting and mounting Torque wrench For all socket head cap screws 5 1 2 Activities and intervals Maintenance activity Equipment Interval Description Inspection Valve unit 2 weeks Visual inspec...

Page 36: ...The pressure in the pneumatic system must be released before mounting begins 5 Disconnect robot cable Disconnect the cable between the valve unit and the robot 6 Disconnect air supply hose Disconnect the air supply hose at the valve unit Ensure that no dirt will enter into the hose or hose connections 7 Disconnect cables on tool side Disconnect the electrical cable between the valve unit and the t...

Page 37: ... NOTE Check that hoses are marked according to connections at the valve unit in both ends NOTE Ensure that no dirt enters the hoses or connectors 9 Dismount the valve unit Unscrew the two M5 screws fully and remove the valve unit from the mounting plate 10 Mount replacement valve unit Follow instructions in section 4 4 ...

Page 38: ...on Part number Pcs 1 Hose connection 8 mm angled I0314 1 2 Hose connection 6 mm straight P0012A only I0354 2 2 Hose connection 6 mm straight P0013A only I0354 6 3 Cover plate P0012A only I0492 3 3 Cover plate P0013A only I0492 1 4 Valve 5 2 monostable P0012A only I0520 1 4 Valve 5 2 monostable P0013A only I0520 3 ...

Page 39: ...ion 2 0 39 6 2 Valve units with tool change P0011A Item Description Part number Pcs 1 Hose connection 8 mm angled I0314 1 2 Hose connection 6 mm straight I0354 6 3 Cover plate I0492 1 4 Valve 5 2 monostable I0520 3 ...

Page 40: ...P0035 only I0371 4 1 Hose connection 8 mm straight P0036 only I0371 8 1 Hose connection 8 mm straight P0037 only I0371 10 2 Valve 5 2 monostable P0035 only I0520 2 2 Valve 5 2 monostable P0036 only I0520 4 2 Valve 5 2 monostable P0037 only I0520 5 3 Hose connection 8 mm angled I0314 1 4 Cover plate P0035 only I0492 3 4 Cover plate P0036 only I0492 1 ...

Page 41: ...Hose connection 8 mm straight P0028 only I0371 8 1 Hose connection 8 mm straight P0029 only I0371 10 2 Valve 5 2 monostable P0027 only I0520 1 2 Valve 5 2 monostable P0028 only I0520 3 2 Valve 5 2 monostable P0037 only I0520 4 3 Hose connection 8 mm angled I0314 1 4 Cover plate P0027 only I0492 3 4 Cover plate P0028 only I0492 1 5 Valve 2x3 2 open closed monostable I0521 1 ...

Page 42: ...all be sorted according to type and surface coating and handed over to an authorized recycling facility Metal components of steel and aluminium are substantial in size and easy to identify Copper and brass are primarily used in transmission of electric power and in water air modules Brass may include small alloy of lead Silver or gold plating of contact surfaces may occur Plastics Thermoplastics c...

Page 43: ...M0001 1 version 2 0 43 ...

Page 44: ...44 M0001 1 version 2 0 ...

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