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5

AIR SOURCE, FITTINGS, AND PRESSURE

AIR SOURCE

Locate the air source in a clean air environment. Make sure the air source is somewhere that 
vehicles, forklifts, and other machinery are not running near the air inlet, as this will cause 
carbon monoxide to be drawn into your air supply. 

The Air supplied to the Radex

®

 Airline Filter should not exceed 140 degrees Fahrenheit (60 

degrees Celsius). When an oil lubricated air compressor is used and it gets excessively hot, it 
can potentially create Carbon Monoxide. 

Do not connect the Radex

®

’s air supply hose to nitrogen, toxic gases, 

inert gases or other non-breathable air sources. Check the air source 

before using the airline filter. This apparatus is not designed for use with mobile air supply 
systems i.e. cylinders or ambient air pumps. Failure to connect the supply hose to the proper air 
source could result in serious injury or death.

ADDITIONAL EQUIPMENT

Always use suitable aftercoolers/dryers. Refer to the compressor manufacturer/instruction 
manual for recommendations on setting up the compressor for breathing air and for suitable 
in-line air-purifying sorbent beds and filters. The compressor filters and oil level should be 
checked daily and changed during regular scheduled maintenance or when contaminated.

REQUIRED AIR QUALITY MONITORING

 Air quality must be tested at the time of initial setup from the point of attachment (the 

Radex

®

 Airline Filter outlet to the respirator). 

 Breathing air quality should continuously monitored and/or be tested for at least the 

following air components (check your local standards for requirements, see page 4):

 

O2 - Oxygen

 

CO2 - Carbon Dioxide

 

CO - Carbon Monoxide

 

H2O - Water (Moisture Content)

 

Hydrocarbons (Oil Mist)

 

Total Particulates

 Retesting the air quality is recommended If the compressor is moved or should the 

compressor location or environment significantly change.

DANGER

 Federal OSHA 29 CFR 1910.134 “Compressor Operations for Breathing Air”

 Army Corps of Engineers EM385-1-1, Section 30.F.04.

 EN 12021 :2014 Respiratory equipment. Compressed gases for breathing apparatus.

 AS/NZS 1715:2009 Selection, use and maintenance of respiratory protective equipment.

Summary of Contents for RADEX AIRLINE FILTER

Page 1: ...d this manual and the flow control device Instruction Manual and follow the Product User Safety Instructions page 9 Manuals are regularly updated Make sure the most recent version of manual is availab...

Page 2: ...Y STATEMENT 20 CONTENTS RPB Safety LLC is an ISO9001 certified company The following signal word and safety symbols are used in this manual and product labeling WARNING indicates a hazardous situation...

Page 3: ...ual Property contained in this publication including copyright trademarks service marks trade secret and patent rights are reserved RPB Intellectual Property means any patent patented articles patent...

Page 4: ...CTION PROVIDED AND LIMITATIONS Improper selection use or maintenance of respiratory protection products can result in injury life threatening delayed lung skin or eye disease or death This product is...

Page 5: ...facturer instruction manual for recommendations on setting up the compressor for breathing air and for suitable in line air purifying sorbent beds and filters The compressor filters and oil level shou...

Page 6: ...ure must be read from a reliable pressure gauge while the respirator has air flowing through it as required by applicable standards and regulations Refer to the instruction manual for the respirator f...

Page 7: ...8 BREATHING TUBE ASSEMBLY AND FLOW CONTROL DEVICE 7 BREATHING AIR LINE 4 RADEX AIRLINE FILTRATION SYSTEM 5 GX4 GAS MONITOR 1 SUPPLIED AIR COMPRESSOR 2 SUPPLIED AIR LINE TO FILTER 6 POINT OF ATTACHMEN...

Page 8: ...pecific airborne hazards with consideration of workplace and user factors and with an Assigned Protection Factor APF that meets or exceeds the required level for employee protection select welding fac...

Page 9: ...tened securely Air will be released when pressure in the filter exceeds 150 psig 10 3 Bar If the hole is plugged with something other than the pressure relief valve excess pressure could cause the ves...

Page 10: ...nant concentrations do not exceed those allowed by applicable regulations and standards for supplied air respirators Make sure the work area is ventilated and the work area and the breathing air suppl...

Page 11: ...mount will only fit in two positions the arrows must align before locking Turn the filter in a clockwise direction and lock into position You will hear a click when the base is in the final position...

Page 12: ...mounting onto the Radex Airline Filter Use thread sealant on all fittings Fit the complete regulator assembly onto the top of the Radex Airline Filter lid using a 17mm wrench Fit the pressure relief v...

Page 13: ...Pressure Gauge into the 04 965 6 Outlet Manifold and tighten Thread all six Couplers into the 04 965 Manifold and tighten Thread the completed Six Outlet Manifold assembly into filter lid and tighten...

Page 14: ...High Flow Regulator 04 962 are optional attachments for environments that are humid or have excessive moisture or have oil or other fine particulates in the air They can all be used together or indivi...

Page 15: ...OR ASSEMBLY FIGURE 4 5 FIGURE 4 6 To fit the Auto Drain Unit screw the unit onto the elbow connector on the draining valve Make sure the unit is straight down so it will drain properly FIGURE 4 4 FITT...

Page 16: ...nnections should be sealed using liquid thread sealant If the Radex Airline Filter is hard piped an isolation valve must be used to enable depressurization for servicing MAINTENANCE Drain Moisture Dai...

Page 17: ...minants do not clean with volatile chemicals Irritation or sickness may result from lack of cleaning the inside of the Radex housing 5 Check the o rings 04 919 and replace if damaged 6 Insert a new fi...

Page 18: ...18 RADEX AIRLINE FILTER 1 2 3 11 4 5 7 6 8 10 9 18 12 17 13 14 FIGURE 6 1 PARTS AND ACCESSORIES 16 19 22 28 23 27 26 29 30 15 20 21 31 32 24 25...

Page 19: ...or 04 927 04 929 20 Brass Elbow 04 928 21 Auto Drain Unit 04 924 22 Auto Drain Assembly for 04 924 04 931 23 Super High Flow Regulator 04 962 24 Six Outlet Upgrade Kit inc 5 6 7 23 04 960 25 Six Outle...

Page 20: ...ted defect occurs RPB will repair or replace the defective Product or a component of the Product in its sole discretion This repair or replacement remedy is the sole and exclusive remedy under this li...

Page 21: ...21 NOTES...

Page 22: ...22 RADEX AIRLINE FILTER NOTES...

Page 23: ...23 NOTES...

Page 24: ...e value AIR QUALITY MONITORING Do you need an intelligent gas monitor that can give you complete confidence in the air you and your employees are breathing The RPB GX4 Gas Monitor has the ability to d...

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