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Situate the Smartwasher™ on flat 
stable ground. 

Place the black plastic filter 
support grid into the sinktop. 

Unpack the filter mat and place it 
on top of the filter support grid with 
the blue side facing down and the 
white side visible facing upwards. 

Place the black sink tray on top. 

Insert the stainless steel basket 
filter into the opening in the middle 
of the sink tray. 

Pour 80 litres of cleaning solution 
slowly into the sink. 

 
 
                     

Warning! 

 
Adding any  other cleaning solutions 
can deactivate the microbes and the 
bio-remediation of grease and oil will 
be affected resulting in the 
Smartwasher™ not working effectively 
or properly. 
 

Plug into the mains socket and 
switch on electrical supply.

  

The Smartwasher™ will begin to 
heat up the cleaning solution to its 
optimal working temperature of 
approximately 38°c.

 

 

 

 
 
Cleaning is a manual operation using the 
flo-

thru brush in the Smartwasher™ 

sinktop. 

Wear safety goggles and 
protective gloves. 

Place the dirty parts in the sink 
tray (maximum weight 100kg) 

Switch the “Pump On/Off” switch 
to “On” 

Open the shut off valve of the 
desired tool. You can use both the 
nozzle and the flo-thru brush at 
the same time for maximum 
cleaning effect if desired. 

When cleaning is finished switch 
the “Pump On/Off” switch to “Off” 

Note 

The pump automatically switches off after 
10 minutes. Flick the “Pump On/Off” 
switch off and on to restart the pump. 
Please ensure that the pump is switched 
off after cleaning operation is complete as 
this will save unnecessary loss of cleaning 
solution through evaporation. 
 

 
 
 

Switch the “Pump On/Off” switch 
to “Off”. 

Note 

In order for the bioremediation process to 
occur the temperature of the cleaning 
solution must be maintained at 38°c for the 
microbes to operate at their optimal level. 
Therefore the power supply to the 
Smartwasher™ must not be switched off 
at night or at weekends. The 
Smartwasher™ must remain on at all 
times. 
 

 
 
 
 
If there is a power failure or the machine is 
switched off for a considerable length of 
time and the cleaning solution is allowed 
to go cold, new microbes will need to be 
added to the cleaning solution. 

Replace the filter mat (see section 
“Maintenance and Care/Monthly”) 

If the machine is off for several 
weeks then pour a bottle of 
Microbe Booster Solution into the 
Smartwasher™. 

 
 
 
 
 
 
 

Check that the green power light 
is on. 

Check to see if the red “Low Fluid” 
indicator light is on. 

If the “Low Fluid” light is on, pour 
20 litres of cleaning solution into 
the Smartwasher™ sink. 

Note 

Do not overfill the Smartwasher™. If the 
“Low Fluid” red indicator light is on the 
heater element in the base unit will be 
switched off and the cleaning solution will 
begin to lose temperature. Therefore it is 
important to top up the fluid as soon as 
possible to keep the microbes at their 
optimum working temperature. 

 
 
 

Change the filter mat. 

First remove the sink tray. 

Wring out the old filter mat into the 
sink. 

Please dispose of used filter mat 
according to local authority 

Start Up 

 

Operation 

Shutting Down 

Restarting 

Maintenance and Care 

Daily 

Monthly 

Summary of Contents for PCS25 Smartwasher

Page 1: ...PCS25 PCS28 Smartwasher Operating Manual Rozone Ltd Queen Street Darlaston Wednesbury West Midlands WS10 8JB Tel 44 0 121 526 8181 Fax 44 0 121 526 8182 E mail info rozone co uk www rozone co uk ...

Page 2: ...oil anti frost agents or similar substances enter the device this can hamper the bio degradation of oil grease by the microbes The device is not meant for cleaning painting tools The microbes are first introduced to the system in the filter mat and are then transported by the liquid cleaning solution through the filter mat into the base unit The cleaning solution in the base unit is heated by the ...

Page 3: ... The machine must be checked prior to use to ensure that it is in proper working order and is operating safely The machine must not be used in hazardous locations The appliance must be sited on stable ground All electrical equipment in the working area must be protected against any spraying cleaning solution Please wear appropriate safety gear when using the machine such as safety goggles and prot...

Page 4: ...tes correctly and safely 1 Sink Top 2 Flo Thru Brush 3 Female Valve 4 Male Valve 5 Nozzle Kit 6 False Bottom Sink Tray 7 Stainless Steel Basket Filter 8 Filter Mat with Microbes 9 Overflow Hole 10 Filter Support Grid 11 Pump On Off Switch 12 Green Power Indicator Light 13 Red Low Fluid Indicator Light 14 Fluid Level Sensor Probe 15 LED Pump 16 Pump 17 Filter 18 Heater Element 19 Power Cord 20 Base...

Page 5: ... switched off after cleaning operation is complete as this will save unnecessary loss of cleaning solution through evaporation Switch the Pump On Off switch to Off Note In order for the bioremediation process to occur the temperature of the cleaning solution must be maintained at 38 c for the microbes to operate at their optimal level Therefore the power supply to the Smartwasher must not be switc...

Page 6: ...d off and unplugged from the mains Lift off the sink top Remove dirty solution from the base unit and dispose of waste according to local authority regulations Rinse jetwash the base unit Replace sinktop checking that the hose pipes are all connected Remove sink tray Place new filter mat on filter support grid blue side down white side up Replace sink tray Pour 80 litres of new cleaning solution i...

Page 7: ... any way without prior approval Product Machine designed for Partscleaning using water based cleaning solutions Type PCS25 Smartwasher PCS28 Supersink Smartwasher Relevant 2006 95 EC EU Directives 2004 108 EC Applied EN55014 1 2006 Harmonized EN55014 2 1997 A1 2001 Standards EN12921 1 EN12921 2 EN60335 1 EN61000 3 2 2000 A2 2005 EN61000 3 3 1995 A1 2001 A2 2005 Applied National Standards The under...

Page 8: ...uid Closed tap on both nozzle and brush Open taps Operator Insufficient cleaning solution in the tank Add fluid until the red indicator light goes off Operator 10 minute pump timer has expired Flick the ON OFF switch off and on to restart flow Operator Pump has failed Replace the pump Service Engineer Hose is blocked or has become disconnected Check hose connection from the pump to the nozzle or t...

Page 9: ...the P A T tester onto the heater element and take readings as normal use the 25amp setting for this test The heater effectively earths the fluid in the base of the machine A 500v Insulation test should not be carried out on this machine due to the electronic nature of the control circuit board This is with reference to the codes of practice Sections 8 1 3b and 15 3b This test may be carried out in...

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