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Please read and comply with these 
instructions prior to the initial operation of 
your appliance. Retain these operating 
instructions for future reference or for 
subsequent possessors. In case of 
transport damage inform vendor 
immediately.  
 
 
 
 
Environmental Protection 
Proper Use 
Function 
Safety Instructions 
Machine Components 
Start Up 
Operation 
Shutting Down 
Maintenance and Care 
Disposal Information 
Spare Parts 
Warranty 
CE Declaration 
Troubleshooting 
P.A.T. Testing 
Electric Circuit Diagrams 

 
 
 
 

 

 
 
 
 
 
 
 
 
 
 

 

WEE Producer Registration Number:-

 

WEE/JG0549ZR/PRO

 

 
 
 

The device is meant for manually cleaning 
parts with a maximum weight of 100kg. 
 

The cleaning solution SW offered 
for this device and the 
corresponding microbe filter mats 
should be used for the device to 
function properly. 

The use of other detergents can 
hamper or prevent the bio-
degradation of grease and oil. 

Don not fill with solvents, 
inflammable or explosive liquids. 

The device must be installed on a 
firm ground. 

The device is not meant for 
disposing of used oil. If large 
quantities of oil, petrol, engine oil, 
anti-frost agents or similar 
substances enter the device this 
can hamper the bio-degradation of 
oil/grease by the microbes. 

The device is not meant for 
cleaning painting tools. 

 
 
 
  
 
 
 
 
 
 
 
 
 
 
The microbes are first introduced to 
the system in the filter mat and are 
then transported by the liquid cleaning 
solution through the filter mat into the 
base unit. 
 
The cleaning solution in the base unit 
is heated by the heater element and 
transported by the pump to the 
cleaning tools. The cleaning solution 
must be heated for the microbes to 
function properly. 
 
The cleaning tools can be controlled 
via the corresponding shut-off valves. 
 
Solid dirt particles washed into the 
sink are captured in the filter basket in 

 

Contents 

Environmental Protection 

Please do not release engine oil, fuel 
oil, diesel and petrol into the 
environment. Protect the ground and 
dispose of used oil in an 
environmentally clean manner. 

Please dispose of used filter mats and 
cleaning solutions according to the 
local regulations for special wastes  
(see “Instructions for disposal”) 

Proper Use 

Please do not let mineral oil 
contaminated waste water reach soil, 
water or the sewage system. 

Please dispose of used filter mats 
according to the local regulations for 
waste containing mineral oil. 

Function 

Summary of Contents for PCS25 Smartwasher

Page 1: ...PCS25 PCS28 Smartwasher Operating Manual Rozone Ltd Queen Street Darlaston Wednesbury West Midlands WS10 8JB Tel 44 0 121 526 8181 Fax 44 0 121 526 8182 E mail info rozone co uk www rozone co uk ...

Page 2: ...oil anti frost agents or similar substances enter the device this can hamper the bio degradation of oil grease by the microbes The device is not meant for cleaning painting tools The microbes are first introduced to the system in the filter mat and are then transported by the liquid cleaning solution through the filter mat into the base unit The cleaning solution in the base unit is heated by the ...

Page 3: ... The machine must be checked prior to use to ensure that it is in proper working order and is operating safely The machine must not be used in hazardous locations The appliance must be sited on stable ground All electrical equipment in the working area must be protected against any spraying cleaning solution Please wear appropriate safety gear when using the machine such as safety goggles and prot...

Page 4: ...tes correctly and safely 1 Sink Top 2 Flo Thru Brush 3 Female Valve 4 Male Valve 5 Nozzle Kit 6 False Bottom Sink Tray 7 Stainless Steel Basket Filter 8 Filter Mat with Microbes 9 Overflow Hole 10 Filter Support Grid 11 Pump On Off Switch 12 Green Power Indicator Light 13 Red Low Fluid Indicator Light 14 Fluid Level Sensor Probe 15 LED Pump 16 Pump 17 Filter 18 Heater Element 19 Power Cord 20 Base...

Page 5: ... switched off after cleaning operation is complete as this will save unnecessary loss of cleaning solution through evaporation Switch the Pump On Off switch to Off Note In order for the bioremediation process to occur the temperature of the cleaning solution must be maintained at 38 c for the microbes to operate at their optimal level Therefore the power supply to the Smartwasher must not be switc...

Page 6: ...d off and unplugged from the mains Lift off the sink top Remove dirty solution from the base unit and dispose of waste according to local authority regulations Rinse jetwash the base unit Replace sinktop checking that the hose pipes are all connected Remove sink tray Place new filter mat on filter support grid blue side down white side up Replace sink tray Pour 80 litres of new cleaning solution i...

Page 7: ... any way without prior approval Product Machine designed for Partscleaning using water based cleaning solutions Type PCS25 Smartwasher PCS28 Supersink Smartwasher Relevant 2006 95 EC EU Directives 2004 108 EC Applied EN55014 1 2006 Harmonized EN55014 2 1997 A1 2001 Standards EN12921 1 EN12921 2 EN60335 1 EN61000 3 2 2000 A2 2005 EN61000 3 3 1995 A1 2001 A2 2005 Applied National Standards The under...

Page 8: ...uid Closed tap on both nozzle and brush Open taps Operator Insufficient cleaning solution in the tank Add fluid until the red indicator light goes off Operator 10 minute pump timer has expired Flick the ON OFF switch off and on to restart flow Operator Pump has failed Replace the pump Service Engineer Hose is blocked or has become disconnected Check hose connection from the pump to the nozzle or t...

Page 9: ...the P A T tester onto the heater element and take readings as normal use the 25amp setting for this test The heater effectively earths the fluid in the base of the machine A 500v Insulation test should not be carried out on this machine due to the electronic nature of the control circuit board This is with reference to the codes of practice Sections 8 1 3b and 15 3b This test may be carried out in...

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