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regulations for waste containing 
mineral oil. (see “Instructions for 
Disposal”) 

Place new filter blue side down, 
white side up onto the filter 
support grid. 

Replace the sink tray. 

 
 
 
Annual maintenance check on machine 
recommended. 
 
If a cleanout and change of fluid is 
required please follow correct procedure. 
 
For a Supersink model Smartwasher™ 

Ensure the machine is switched 
off and unplugged from the mains. 

Unscrew the wing nuts and 
remove the sink top. 

Remove dirty solution from the 
base unit and dispose of waste 
according to local authority 
regulations. 

Rinse/jetwash the base unit in an 
appropriate wash area ie. 
equipped with an interceptor. 

Replace sinktop and tighten wing 
nuts checking that the hose pipes 
are all connected. 

Remove sink tray. 

Place new filter mat on filter 
support grid 

– blue side 

down/white side up. 

Replace sink tray. 

Pour 80 litres of new cleaning 
solution into the sink. 

For Standard model Smartwasher™ 

Ensure the machine is switched 
off and unplugged from the mains. 

Lift off the sink top. 

Remove dirty solution from the 
base unit and dispose of waste 
according to local authority 
regulations. 

Rinse/jetwash the base unit. 

Replace sinktop checking that the 
hose pipes are all connected. 

Remove sink tray. 

Place new filter mat on filter 
support grid 

– blue side 

down/white side up. 

Replace sink tray. 

Pour 80 litres of new cleaning 
solution into the sink. 

 
 
 
 
 
 
 

 
 
 
The following EC waste codes are 
applicable to the filter mats and cleaning 
solution. 

Filter Mat FL-3 

130899  
Oil Waste a.n.g. 

SW-3i Cleaning 
Solution 
SW-6 Cleaning 
Solution 

070601 
Watery Wash 
Liquids 

Microbe Booster Liquid 

161002  
Watery Liquid 
Waste 

 
 
 

Only use accessories and spare 
parts which have been approved 
by the manufacturer. This ensures 
that the Smartwasher™ operates 
correctly and safely.  

For information on spares and 
accessories contact Rozone Ltd. 

 
 
 
 
We will repair all machine appliance 
failures within the warranty period free of 
charge, provided that the failure is caused 
by faulty parts or defects in fabrication. 
 
In the event of a warranty claim please 
contact your dealer. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Yearly 

Disposal Information 

Spare Parts 

Warranty 

Summary of Contents for PCS25 Smartwasher

Page 1: ...PCS25 PCS28 Smartwasher Operating Manual Rozone Ltd Queen Street Darlaston Wednesbury West Midlands WS10 8JB Tel 44 0 121 526 8181 Fax 44 0 121 526 8182 E mail info rozone co uk www rozone co uk ...

Page 2: ...oil anti frost agents or similar substances enter the device this can hamper the bio degradation of oil grease by the microbes The device is not meant for cleaning painting tools The microbes are first introduced to the system in the filter mat and are then transported by the liquid cleaning solution through the filter mat into the base unit The cleaning solution in the base unit is heated by the ...

Page 3: ... The machine must be checked prior to use to ensure that it is in proper working order and is operating safely The machine must not be used in hazardous locations The appliance must be sited on stable ground All electrical equipment in the working area must be protected against any spraying cleaning solution Please wear appropriate safety gear when using the machine such as safety goggles and prot...

Page 4: ...tes correctly and safely 1 Sink Top 2 Flo Thru Brush 3 Female Valve 4 Male Valve 5 Nozzle Kit 6 False Bottom Sink Tray 7 Stainless Steel Basket Filter 8 Filter Mat with Microbes 9 Overflow Hole 10 Filter Support Grid 11 Pump On Off Switch 12 Green Power Indicator Light 13 Red Low Fluid Indicator Light 14 Fluid Level Sensor Probe 15 LED Pump 16 Pump 17 Filter 18 Heater Element 19 Power Cord 20 Base...

Page 5: ... switched off after cleaning operation is complete as this will save unnecessary loss of cleaning solution through evaporation Switch the Pump On Off switch to Off Note In order for the bioremediation process to occur the temperature of the cleaning solution must be maintained at 38 c for the microbes to operate at their optimal level Therefore the power supply to the Smartwasher must not be switc...

Page 6: ...d off and unplugged from the mains Lift off the sink top Remove dirty solution from the base unit and dispose of waste according to local authority regulations Rinse jetwash the base unit Replace sinktop checking that the hose pipes are all connected Remove sink tray Place new filter mat on filter support grid blue side down white side up Replace sink tray Pour 80 litres of new cleaning solution i...

Page 7: ... any way without prior approval Product Machine designed for Partscleaning using water based cleaning solutions Type PCS25 Smartwasher PCS28 Supersink Smartwasher Relevant 2006 95 EC EU Directives 2004 108 EC Applied EN55014 1 2006 Harmonized EN55014 2 1997 A1 2001 Standards EN12921 1 EN12921 2 EN60335 1 EN61000 3 2 2000 A2 2005 EN61000 3 3 1995 A1 2001 A2 2005 Applied National Standards The under...

Page 8: ...uid Closed tap on both nozzle and brush Open taps Operator Insufficient cleaning solution in the tank Add fluid until the red indicator light goes off Operator 10 minute pump timer has expired Flick the ON OFF switch off and on to restart flow Operator Pump has failed Replace the pump Service Engineer Hose is blocked or has become disconnected Check hose connection from the pump to the nozzle or t...

Page 9: ...the P A T tester onto the heater element and take readings as normal use the 25amp setting for this test The heater effectively earths the fluid in the base of the machine A 500v Insulation test should not be carried out on this machine due to the electronic nature of the control circuit board This is with reference to the codes of practice Sections 8 1 3b and 15 3b This test may be carried out in...

Page 10: ......

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