Royal Enfield Bullet 350 2019 Owner'S Manual Download Page 68

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Part No. RAM00207/A

Summary of Contents for Bullet 350 2019

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Page 3: ...s for the care of your motorcycle Please avail the four free three paid services at the nearest Royal Enfield Authorised Dealer Service Center at the appropriate time to maintain your Bullet motorcycle in top riding condition Log on to the exciting world of Royal Enfield website www royalenfield com to get to know more about the company its products and exciting news from time to time We request y...

Page 4: ...eld A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing of Royal Enfield Disclaimer Applicable for all Matt finish motorcycles 1 Do not polish matt finished paint surfaces in your motorcycle as it will increase the gloss level 2 Wash the painted parts only with plain water and do not use any...

Page 5: ...19 Running in Period 20 Warning Indications Safety Systems 21 Starting 25 Gear Shifting Riding Stopping 26 Parking 27 Periodical Maintenance Chart 28 Tools First Aid kit 32 Wheel Removal Assembly 33 Minor Maintenance Tips 36 Long Trip Precautions 48 Washing Procedure 49 Storage Precautions 50 Trouble Shooting 51 Warranty Terms Conditions 53 Emission Warranty 55 EVAP 58 Environment Care 60 Service ...

Page 6: ...NFORMATION Name Door No Street Locality City State Pin Contact Nos Res Off Mobile Email Engine No Battery No Frame No Battery make Reg No Licence No Date of Sale Valid till dt Model Key No Tyre make Colour Sold by Dealer Code ...

Page 7: ...ll only 2 30 to 2 50 litres subsequent refills Engine oil grade SAE 15W 50 API SL Grade Above JASO MA2 Semi Synthetic Cooling Natural air flow IGNITION SYSTEM Ignition system Electronic ignition ECU Variable Spark plug Electrode gap WQR8DC 0 80 to 0 90 mm Spark plug WQR8DC M14 Bosch TRANSMISSION Clutch Wet multiplate 6 plates Primary drive Duplex chain Primary ratio 2 15 1 Gear box Constant Mesh 5...

Page 8: ... Steering Lock In built Fuel Type Unleaded Gasoline Ethanol Content E10 or less Minimum Octane rating 91RON Research Octane Number or Higher Fuel tank capacity 13 5 litres approx Low fuel warning 4 0 5 litres approx The above values are approximate and the actual fuel filling capacity will vary from the values mentioned ELECTRICALS Generation Alternator System 12V DC III Phase Battery 12V 12 Ah MF...

Page 9: ... may not only disqualify for warranty but also affects performance of the motorcycle Head lamp 12V H4 60 55W Halogen Brake Tail lamp 12V P21 5W Parking lamp 12V 2W X 2 Nos Position lamp 12V 4W Speedometer lamp 12V 3 4W Hi beam indicator 12V 1 7W Neutral lamp tell tale 12V 1 7W Turn signal tell tale 12V 1 7W Turn signal 12V 10W X 4 Nos Horn 12V 2 5 Amp Max Starter Motor 12V 0 70 KW Warning Indicato...

Page 10: ...riodical maintenance CAUTION Use of Wrong grade oil will reduce the life of the moving parts and seriously affect performance Engine Oil DO NOT Mix DOT 4 Other brake fluid together Grade Royal Enfield Front Fork Oil or 1F Grade Endurance Capacity 195 ml leg Front Fork Oil Capacity Front 100 ml Rear 100 ml Grade DOT 4 Brake Fluid NOTE Recommendation subject to change without notice ...

Page 11: ...es to the motorcycle W A R N I N G Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons C A U T I O N This message if disregarded may result in damage to the motorcycle NOTE Indicates important and useful messages for clearer understanding All Images shown in subsequent pages are for reference to explain and need not to be exactly the...

Page 12: ...10 MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER Punched on steering head tube right side ENGINE NUMBER Punched on crankcase left top side ...

Page 13: ... Horn Button 3 Cluth Lever 4 Day Flash 5 Head Lamp Dip Switch 6 Ignition Switch 7 Speedo Meter 8 Warning Indicator 9 Engine Kill Switch 10 Brake Lever 11 E Start Switch Button 12 Petrol Tank Cap 13 Rear View Mirrors 1 6 3 5 2 7 8 9 10 11 12 4 13 13 ...

Page 14: ...afficator Rear 3 Tail Lamp 4 Shockabsorber gas filled 5 Air filter box 6 Pilot Lamp Right 7 Head Light 8 Number Plate Front 9 Right Trafficator Front 10 Steering lock 11 Brake Pedal 12 E Start Motor 13 Kick Start Lever 14 Silencer 7 9 8 10 11 13 14 4 12 6 5 2 1 3 ...

Page 15: ... Left 3 Fuel Tank 4 Battery Box Cover 5 Seat Rider 6 Electricals Tool Box Left 7 Seat Pillion Rider 8 Left Trafficator Rear 9 Number Plate Rear 10 Canister 11 Side Stand 12 Center Stand 13 ABS Module 14 Gear Change Lever 15 Horn 1 3 4 5 7 8 9 12 10 14 15 2 6 11 13 ...

Page 16: ...o lock Turn Anticlockwise to Unlock IGNITION SWITCH FILTER ELECTRICAL BOXES Turn anti clockwise to open BATTERY BOX Turn anti clockwise to open OFF ON FUEL TANK CAP OPEN Turn Key Clockwise lift the lid CLOSE Gently press lid till it click into lock position ...

Page 17: ...so will lead to canister damage or can cause fuel spill out of fuel tank Petrol is highly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel tank only in a well ventilated area Please ensure petrol does not spill on painted surfaces Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces OPERATION OF...

Page 18: ... T I O N Turn off ignition switch when engine is not in running condition Failure to do so will discharge the battery due to continuous headlamp ON NOTE Key is common for ignition petrol tank cap steering lock battery cover and tool boxes Key can be removed only in locked position from fuel tank Filter box Electrical boxes locks in OFF position from Ignition switch Turn handle bar to extreme left ...

Page 19: ...17 OPERATION OF CONTROLS OFF Push to off Right turn signal ON Left turn signal ON DAY FLASH Press for Head Light Flash DIMMER SWITCH High beam Low beam HORN Press TURN SIGNAL SWITCH ...

Page 20: ...nt of steering 5 Any cuts cracks in the tyre and correct tyre pressure 6 Operation of all electrical equipments 8 Engine Oil Level is between MAX MIN Level FRONT BRAKE 1 Petrol level in the tank and leakage if any 2 Smooth operation and free play in Front and Rear Brake levers Brake Pedal M I N M A X MAX MIN 7 Brake fluid level is above the MIN mark in the master cylinder REAR BRAKE ...

Page 21: ...OSTURE Correct sitting posture is a must for stable and safe riding Sit Straight with your shoulders completely relaxed Keep your elbows close to your body Hold the handle grip close to its inner end Slightly grip the fuel tank with the knees Keep your toes in straight ahead direction Before turning look extensively in the rear view mirror without turning your head BRAKING Use both front and rear ...

Page 22: ... not ride at constant throttle continuously Vary the speed by 10 while riding 5 Avoid sudden accelerations and racing starts The Royal Enfield Motorcycle as you would be experiencing is capable of consistent high speeds However as with any new motorcycle a RUNNING IN procedure is essential to help in proper Bedding In of the various moving parts in your motorcycle and to achieve optimum performanc...

Page 23: ...to the fuel pump Please refuel as soon as the low fuel indication comes ON 2 ENGINE MALFUNCTION INDICATOR LAMP A Malfunctioning Indicator Lamp MIL is provided in the small meter When both the Ignition Engine kill switch is ON and after vehicle is started the MIL will glow for few seconds and switch OFF this indicates that all the functions of Electronic fuel injection EFI system is functioning nor...

Page 24: ...event the brakes from locking the wheels while reducing the speed of the vehicle This will help the rider to control the motorcycle An ABS indicator lamp is provided in the console as shown in adjacent image to warn the rider in the event of any malfunction of the ABS When the ignition and kill switch are switched ON the ABS sign light up and remain ON till the motorcycle attains a speed of 5 Kmph...

Page 25: ...of the motorcycle while negotiating a corner and therefore prevent skidding due to loss of traction Please anticipate the stopping distance required for the speed of travel and apply brakes well in advance so as to bring the motorcycle to a safe stop Please apply both brakes to stop front brake momentarily earlier followed by rear brake to have better traction and control of the motorcycle Always ...

Page 26: ...eck the ABS indicator comes ON and switches OFF when the vehicle speed exceeds 5 km h 3 1 mph Please check the brake fluid at MAX level in the front and rear brake master cylinders and there is no leak in the brakes systems Apply both the brakes simultaneously for better efficiency while braking In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest aut...

Page 27: ...istance is felt in the lever Slightly crank slowly and further till the compression eases over Release Kickstarter lever to enable it to come to its top resting position Apply a powerful swinging Kick on the lever to start the engine It may be necessary to open the throttle very slightly when starting on first time in the morning NOTE It is recommended to switch off the engine when the engine is i...

Page 28: ...e starts If Engine does not start wait for 30 seconds before pressing the starter switch A Clutch switch is provided in the system for the safety of the rider When the motorcycle is in gear the motorcycle cannot be started To start in gear depress the clutch lever and press Starter button to start engine Warm up engine for 2 minutes Depress clutch lever Press gear pedal with toe to engage 1st gear...

Page 29: ...ng and ensure it is parked firmly to avoid the motorcycle from falling over and causing injury to you or to others and damage to the motorcycle parts C A U T I O N When Side stand is in extended position a Engine will start if vehicle is in neutral but will cut off ignition and fuel when gear is engaged b Engine will not start if gear is engaged already NOTE The Side stand is only designed for the...

Page 30: ...ent Contact the nearest Royal Enfield Authorised Dealer Service Center for expert advice and to carry out the required maintenance Sl No DESCRIPTION PAID SERVICE FREE SERVICE whichever is earlier Kms x 1000 0 5 5 10 15 20 25 30 35 40 45 50 Months 1 5 6 12 18 24 30 36 42 48 54 60 1 Engine Oil R I R I R I R I R I R Check level at every 1000 kms or earlier and Top up as required 2 Engine oil filter e...

Page 31: ...porative Emission Equipment rubber hoses I I I I I I I I R I I 12 Air filter paper element C C R C R C R C R C R Clean replace more frequently if operated in dusty condition 13 Clutch Cable lever free play Adjust every 1000 kms or earlier as required 14 Rear brake pedal pivot L L L L L L L L L L L 15 Battery terminals apply petroleum jelly C C C C C C C C C C C 16 Earth wire eyelet contact I I I I...

Page 32: ...every 5000 km or earlier as required Replace if necessary 22 Rear wheel cush rubbers I I I I I R I R I R I R I R I R I R 23 Tyre wear pattern Front Rear I I I I I I I I I I I 24 Disc Brake oil level check I I I I R I I I R I I 25 Pivot Side stand Center stand Pillion foot rest L L L L L L L L L L L Throttle body should be removed from the vehicle and cleaned with a dry Microfibre cloth Usage of th...

Page 33: ...peat the same frequency specified above in consultation with a Royal Enfield Authorised Dealer Service Center 28 Hand levers kick starter lever pivot Lubricate every 1000 Kms or earlier as required 29 Clutch cable I A I A I A I A I A R I A R I A R I A R I A R I A R I A R 30 Accelarator cable I A I A I A I A I A R I A R I A R I A R I A R I A R I A R 31 Starter motor Starter relay connections I I I ...

Page 34: ...f plaster 1 9 cm x 7 2 cm 2 3 Gauze bandage 5 cm x 2 cm 1 4 Sterilized Gauze Swab 5 cm x 5 cm 2 5 Sterilized elastic plaster 7 cm x 6 cm 1 6 Elastic Gauze bandage 8 cm x 1 mtr 1 7 First aid kit pouch 1 S No Description Qty The tool kit is located in the left side Electrical box of the motorcycle A first aid kit is provided with the motorcyle for any emergency requirements Please familiarise yourse...

Page 35: ... on the right side fork end Hold the axle on the right side and loosen the axle nut on the left side Remove the axle nut and washer Tap the axle out gently from the left side and remove completely from the right side C A U T I O N Do not depress the front brake lever when wheel is removed as this will result in the brake pads coming too far out of the brake caliper Place a 4 mm thick wooden piece ...

Page 36: ...and gently tap it in fully Ensure the peg in the speedo drive is correctly positioned in the slot in the right side fork end Locate washer and nut on the left side Rotate the wheel and check for smooth rotation Connect the speedo cable to speedo drive and check for proper working of speedo meter Depress brake lever 2 or 3 times to check front brake efficiency Hold the axle from the right side and ...

Page 37: ...re seated properly in the rear wheel hub in their locations Slide the wheel in position between the swing arms and locate the cush rubber in the sprocket lugs correctly such that the wheel is positioned straight Hold the wheel collar and spacer in place between the wheel hub and the left side swing arm with ensuring spacer orientation and slide the wheel axle with the chain adjuster fully and firm...

Page 38: ... DRIVE CHAIN Clean the drive chain carefully Apply chain lubricant while simultaneously rotating the rear wheel Wipe off the excess lubricant OIL LEVEL INSPECTION Place motorcycle on its center stand on a firm surface Warm up engine for a few minutes switch off before checking oil level The level is correct if the oil level is in the middle of the oil level window Top up only with recommended Engi...

Page 39: ...emove spark plug using the plug spanner and tommy bar Clean the insulator tip and electrodes of the plug carefully Check and set the electrode gap between 0 80 to 0 90 mm Refit the spark plug on the cylinder head and refit the spark plug cap on the spark plug Make sure the spark plug Spark plug cap HT cables are proper fitment Check and remove stone splinters nails or other particles embedded in t...

Page 40: ...orcycle In the event of a spill please clean the area immediately with a soft cloth preferably a wet cloth to avoid damage To adjust the free play Ensure the ground is level firm and place the motorcycle in its centre stand Loosen rear wheel spindle nut Loosen rear sprocket stub axle nut Loosen lock nuts of the chain adjuster on both ends of the swing arm Tighten loosen the adjuster nut on right s...

Page 41: ... arm side to ensure the marks on both sides are at the same position Tighten the lock nuts against the adjuster nuts taking care not to disturb the adjuster nut settings Tighten rear sprocket stub axle nut and wheel spindle nut to a torque of 7 Kg m DRIVE CHAIN TENSION Free Play 20 30mm Loosen axle nut spindle nut anchor nut and brake rod nut Turn the adjuster cams on both sides till 20 to 30 mm s...

Page 42: ...ed on its centerstand in a well ventilated area Ensure the ignition switch and engine stop switch are in OFF position Insert the key into the battery cover lock turn anticlockwise and hold Remove the battery cover outwards while releasing the cover from the lock peg on top Disconnect the VE Terminal first and then VE terminal Remove the rubber straps and take out the battery The motorcycle is prov...

Page 43: ...he wire terminals free of corrosion and keep the terminals coated with petroleum jelly ASSEMBLY OF BATTERY ON MOTORCYCLE Locate the battery in the carrier Secure the battery to the carrier with the rubber strap Connect the ve first and then ve terminal to the respective cables and smear petroleum jelly on the terminals and cover the terminals with the rubber sleeve provided on the respective cable...

Page 44: ...ls and internals contain lead and lead components known to cause cancer and birth defects or other reproductive harm Always wear approved protective face shield rubberized gloves and protective clothing when working with batteries KEEP BATTERIES AND ACID OUT OF REACH OF CHILDREN Battery 12V 12 Ah Your Battery is a maintenance free type and can be permanently damaged if the cap strip is removed It ...

Page 45: ...g MINOR MAINTENANCE TIPS C A U T I O N Never touch the bulb with your fingers Finger prints will etch the glass and decrease bulb life Always hold the bulb with paper or clean dry cloth during handling CHANGING ELECTRICAL COMPONENTS HEADLAMP BULB REPLACEMENT Loosen the rim holding screw on top and take out the head light reflector Disconnect the wiring coupler over the bulb Remove the rubber gromm...

Page 46: ...it the tail lamp with bracket on the reverse order of removal process TRAFFICATOR BULB Remove the screws take out trafficator glass cover Press bulb gently Turn anti clockwise to take out the bulb Position the new bulb inside holder ensuring that the pins in the bulb match with the slots in the holder Gently press the bulb and turn clockwise to lock the bulb in the holder Refit the trafficator gla...

Page 47: ...ld dealer for this service Wear indicator mark Front Brake REAR BRAKE Turn in or out the adjuster nut at the brake rod end Recommended brake pedal free play is 20 30mm Check that the brake is not binding and the rear wheel rotates freely REAR BRAKE PEDAL HEIGHT Loosen the lock nut Turn in or out the pedal stop pin till the brake pedal and front foot rest are in the same height as shown in fig Tigh...

Page 48: ...tool box Replace the required fuse with the spare fuse available in the fuse carrier The blade fuses are located in the carrier and differently coloured for identification NOTE Please ensure to replace a spare fuse in the holder at the earliest opportunity RELAY STARTER FUSE BOX ...

Page 49: ...ARE FUSE 10A SF2 SPARE FUSE 15A SF3 SPARE FUSE 25A C A U T I O N Switch the ignition key to OFF before replacing the fuse to avoid possible short circuits When replacing a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload If a properly rated fuse continues to blo...

Page 50: ...ug cap Fuel hose Spare tubes Checks prior to the commencement of long journey Service the motorcycle at a Royal Enfield Authorised Dealer Service Center Ensure sufficient quantity of petrol in the fuel tank for the journey planned Check and correct tyre pressure if necessary Ensure sufficient Brake pad thickness available Checks after every 1500 kms of run Any loose fasteners Condition of the tyre...

Page 51: ...es from the obscure areas of the motorcycle electrical connections etc Once the motorcycle has been ridden in salty conditions or near coastal areas it is recommended to wash your motorcycle with cold water Please do not use warm water for washing as it may damage the motorcycle due to chemical reaction with the salt After washing process once the motorcycle is completely dry it is recommended to ...

Page 52: ...Store the battery in a cool dry and well ventilated place Cover the silencer with plastic bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on rubber or painted parts Store motorcycle in a clean covered area free of moisture and dust For re use after storage it is preferable to get the motorcycle...

Page 53: ...ls not working Switch ON Ignition Engine stop switch Check Fuel level fuel meter and fill fuel Weak Discharged battery Replace Battery 1 Battery completely dead Replace battery 2 Fuse Blown Replace appropriate fuse Note If fuse blows again contact Authorised Service Center Engine Does not start Engine Starts BUT shuts off immediately 5 Engine Cranking but not starting Spark plug Cap wire disconnec...

Page 54: ...sively loose causing chain to slip on Sprocket Poor Pickup Engine Misfires Runs Erratically Stops Excessive Engine temperature Switch OFF Engine and allow to cool down Clutch is Slipping Check for sticky clutch clutch not having any free play Adjust Rear chain to correct tension Drain out entire fuel and Refill with fresh fuel from a reputed filling station ABS lamp continuously ON ABS Anti lock B...

Page 55: ... the services are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dealer Service Center 4 During the warranty period RE s obligations shall be limited to repairing replacing part s of the motorcycle for free only if the part s on examination is deemed to have a manufacturing defect Defective part s which have been replaced will become ...

Page 56: ... Warranty is not applicable for discoloration of Exhaust Pipe Silencer as it is a natural process that will happen during usage h Defects arising from fitment of unauthorised or additional electrical loads i Motorcycle serviced or repaired at unauthorised service centers j Motorcycle used for competitions racing Stage Rallying etc k Electrical component like bulbs fuses etc and electronic componen...

Page 57: ...l be final and binding If on examination the warranty conditions of the part s is are not established Royal Enfield will have the right to charge all or part of the cost of such examination to the customer in addition to the cost of the components In case of acceptance of the component s under Emission warranty Royal Enfield will replace free of charge the component s as required However the consu...

Page 58: ...nd used the motorcycle in accordance with the instructions in the owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance Produces the Pollution Under Control certificate valid for the period immediately preceding the test during which the failure is discovered the test having been carried out either for obtaining a new certifi...

Page 59: ...ale of the motorcycle The emission related components are tampered with All service and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced All maintenance activities carried out on the motorcycle during the tenure of the emission warranty is not entered in the log book TIPS TO BE ON THE RIGHT SIDE OF LAW Always get your motorcycle checked to meet t...

Page 60: ...m the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ITEMS ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse alterati...

Page 61: ...laced immediately due to which the exact distance covered cannot be determined 5 Normal ageing of parts such as fuel hoses vapor hoses gaskets rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN ...

Page 62: ...ed elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil water or sewerage line drains water bodies like lake canal river Sea etc We strongly recommend that they are disposed off in accordance to the applicable law through Pollution Control Board approved agencies in the locality CLEANING OR WASHING YOUR ROYAL ENFIELD Pleas...

Page 63: ...s 6 6th Paid Service 25000 Kms 30 Months 7 7th Paid Service 30000 Kms 36 Months NOTE Cost of parts lubricants filters and other consumables are chargeable to the customer on their respective service activities Refer the Periodic Maintenance Chart for the respective service activities S No Date D e a le r C o d e Type of Service Jo b Card No Brief details of service KMS Schedule Labour is free for ...

Page 64: ... chargeable to the customer on their respective service activities Refer the Periodic Maintenance Chart for the respective service activities S No Date D e a le r C o d e Type of Service Jo b Card No Brief details of service KMS Schedule Labour is free for this services alone 8 9 10 11 12 13 14 ...

Page 65: ...Eicher Motors Ltd Ground Floor No 8 3 166 B to F Erragadda MainRoad Beside Gokul Theatre Erragadda Hyderabad 500018 S2 Karnataka Royal Enfield A Division of Eicher Motors Limited Door No 2067 1 2068 2 East End A Main 9th Block Jayanagar Bangalore 560069 S3 Tamilnadu Royal Enfield A unit of EICHER Motors Ltd Plot No 9 10 OMR Road Palavakkam Opp to Apollo Hospital Chennai 600096 S4 Tamilnadu 2 Royal...

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Page 68: ...Part No RAM00207 A ...

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Summary of Contents for Bullet 350 2019

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