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Roxell HaiKoo, Use And Assembly Manual

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ROXELL - 009 - 3509

HAIKOO -- INSTALLATION INSTRUCTIONS

III--23

SIGNAL LAMP : VOLTAGE (WHITE)

SIGNAL LAMP : ON (RED)

SIGNAL LAMP : FAILURE (ORANGE--YELLOW)

SIGNAL LAMP : END OF CYCLE

ELECTRICAL SYMBOLS

-- K = CONTACT

-- Kh= RELAY

-- R = AUXILIARY RELAY

MOTOR

TIME RELAY (W/ IMPULSE CONTACT)

OFF--DELAY CONTACT

OVERLOAD RELAY

LEVEL OR END SWITCH

TIME CLOCK

COUNTER

ON--DELAY CONTACT

ON--OFF SWITCH

PUSH BUTTON

ADJUSTABLE TIME RELAY W/O CONTACT

MAIN SWITCH

FUSES

FIGURE 60.

Summary of Contents for HaiKoo

Page 1: ...00900092 009 2112 00900092 Original use and assembly guide Use and Assembly Guide Instructions for the user Components Installation instructions EN ENGLISH ...

Page 2: ... FEEDER LINE COMPONENTS II 5 STRAINER FOR 100KG HOPPER II 5 HOPPER EXTENSION II 5 100KG HOPPER II 6 HALF COVER FOR 100KG HOPPER II 6 CAST IRON BALL OPTION II 7 THUMPER OPTION II 7 FEED INTAKE BOOT II 7 TUBE II 7 POULTRY INTAKE BOOT WITH SENSOR OPTION II 8 OPTION DOUBLE FEED INTAKE BOOT II 9 DOUBLE POULTRY INTAKE BOOT W SENSOR OPTION II 10 MOVABLE INTERMEDIATE CONTROL UNIT WITH SENSOR II 11 FIXED I...

Page 3: ... TO INSTALL THE FEEDER PANS III 15 16 TO INSTALL THE SHUT OFF SLIDE HAIKOO III 17 TO REMOVE THE PAN III 18 OPTION HINGE CLICK III 19 TO INSTALL THE FEEDER LINE III 20 FEEDER LINE SUSPENSION III 21 POWER UNIT SUSPENSION III 21 TO INSTALL SUSPEND THE 100 KG HOPPER III 22 TO INSTALL THE INTERMEDIATE CONTROL III 23 TO INSTALL THE TUBE WITH HOLE III 23 ELECTRICAL CONNECTION OF THE WINCH MOTOR 3 PHASE I...

Page 4: ...tly by the final user The liability of Roxell ends in case the end user changes or adapts the installation himself 5 PERSONNEL QUALIFICATIONS USER The person who uses a function or operation of a product for their work or who works on the product The user must be able to read the instructions for use and fully understand them The user has knowledge of the functioning and construction of the in sta...

Page 5: ...sal charge for the return and recycling Small products and small quantities can be processed by the local collection agencies 2 In other countries outside the European Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 8 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB...

Page 6: ...HAIKOO INSTRUCTIONS FOR THE USER ROXELL 009 3507 NOTES ...

Page 7: ...I 1 PART I INSTRUCTIONS FOR THE USER ...

Page 8: ...HAIKOO INSTRUCTIONS FOR THE USER ROXELL 009 2111 I 2 ...

Page 9: ...ay underneath when lowering or winching up the lines circuit 6 If the auger stalls immediately switch off the system Carefully read the trouble shooting guide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8 Ensure that the hopp...

Page 10: ... is regularly emptied or decreased to a low feed level However you can help to ensure that enough birds eat from the last line by taking care of ventilation house structure insulation litter distribution of feeders and drinkers When planned correctly you will have a very even spread of the birds over the whole floor area of the house USING THE SYSTEM WITH ONE DAY OLD CHICKS 1 Suspend the 100 kg ho...

Page 11: ...g and use of a time clock Have the pans emptied at least once a day So the birds will always get fresh feed 2 If the birds have been without feed for a considerable period you must be very careful when filling up the feeder lines The 100 kg hopper should be filled before starting the lines So the transport system has a head start to supply the hoppers Keep an eye on the feed supply Walk along the ...

Page 12: ... This method requires an extra suspension point next to the 100 kg hopper or fixing the hopper suspension chain to the feed intake boot The feeder pan made of high quality polypropylene resists practically all cleansers and disinfectants However if you want to use an aggressive product 1 you should contact your supplier Put the OPERATOR S MANUAL on the house wall at an eye catching spot 1 NB Gaseo...

Page 13: ... hours 6 hours 6 hours There are many ways Your house the breed of birds the feed you choose and the possibilities you have as a user determine the best programme Thepurposeis alwaysthesame dividethe24hour periodin 4 segments of 6 hours Our experiences have lead to the following recommendations of use Set the programme right from the beginning See that pans are emptied for the first time after 3 w...

Page 14: ...ter cleaning X Check connection of cable X Check connection of pulleys X Check suspension of tubes and motors X Keep suspension cord cable in tension X 5 Poultry perch cable above the tubes elbows Check cable X 6 Pans Check possible damages of pans X 7 Sensors switches Check operation of safety switch or sensor X Check electrical wiring X 8 Control pan Remove the pan and clean the inside tube X Cl...

Page 15: ... the motor Clean the auger by running repeatedly 25kgs of feed through the line Not enough current supply to the motors Check current supply at motor location Start the motor Measure start current on motors Wiring must be thick enough to guarantee good operation of the system Object blocks the auger Motor runs then stalls Feed sticks to the tubes Check if there are no objects in the boot the contr...

Page 16: ...1 is empty while the feed level in the second hopper corresponds with the position of the level switch Birds massively move to one side of the house i e dependinguponthepositionof the sun A The problem occurs sporadically You can solve the problem by changing the round hole in the Flex Auger tube above hopper 1 into a rectangular one Install two outlet drops above hopper 1 see fig 3 if necessary s...

Page 17: ...birds 0 open feed windows 1 2 3 4 5 pans full manual operation closed feed windows BROILERS Winch up EASY START automatic operation on control pan 6 AVOID FEED WASTAGE ADJUST FEEDER HEIGHT Lower easy flowing feed feed level ring in position 1 2 3 or 4 difficult flowing feed feed level ring in position 5 6 7 or 8 Lower 00900241 0511 ...

Page 18: ...onents against water Cleanthewholesystembymeansofahigh pressureclean er max 100 Bar When using aggressive detergents or disinfectants consult your supplier CLEANING 2 1 Order 2 2 2 Now the pans can easily be cleaned one after another with a high pressure cleaner THE MOST USED PAN CHECK THE SUSPENSIONS OF THE 100 KG HOPPER AND THE CONTROL UNIT AFTER HEATING UP THE BUILDING BOTH SUSPENSIONS MUST BE ...

Page 19: ... feed windows 1 2 3 4 5 pans full manual operation closed feed windows BROILERS Winch up EASY START 6 AVOID FEED WASTAGE ADJUST FEEDER HEIGHT Lower easy flowing feed feed level ring in position 1 2 3 or 4 difficult flowing feed feed level ring in position 5 6 7 or 8 Feed level not too high manual operation Fill the pans two times a day Lower CAGES 0511 00903930 ...

Page 20: ... the grill AVOID DRAUGHTS AVOID DARKNESS FEED LEVEL RING IN POSITION 5 MINIMUM CLEANING 2 1 Order 2 2 2 Now the pans can easily be cleaned one after another with a high pressure cleaner THE MOST USED PAN OPERATOR S GUIDE The last day run the tubes empty and let the birds empty the pans as much as possible Collect the feed residues by opening all pans and empty them Protect electrical components ag...

Page 21: ...lag Directive 2006 42 EC EG Elektromagnetisc 49 1993 A1 2008 E t de machine waarin achinerichtlijn is verk nen omkleed verzoek achine door te geven de intellectueel let 108 EC Electromagn 1993 A1 2008 EN which it is to be the Machinery Dire uest of the national mpleted machinery T ation is provided does partly completed ge II 1 B C Annex che EN ISO n het klaard van de De netic N ISO ective The not...

Page 22: ... Elektromagnetische Compatibiliteit de geharmoniseerde Europese Normen EN ISO 13857 EN 349 1993 A1 2008 EN ISO 12100 2010 gemotoriseerd EN 60204 1 2006 Deze verklaring betreft uitsluitend de machine in de toestand waarin zij in de handel is gebracht met uitsluiting van de later door de eindgebruiker toegevoegde componenten en of verrichte bewerkingen NL Relating to this declaration is conform The ...

Page 23: ... 125 EC the European standard IEC 60034 for the environmentally friendly design of elec tronic motors which exceed 0 75 kW IE2 because Roxell feeding and drinking systems are made to function at an ambient temperature above 40 C 2 COMMUNICATION For all communication concerning parts spare parts refer to the appropriate part number not part name ...

Page 24: ...ROXELL 009 0512 HAIKOO COMPONENTS II 2 GENERAL LAY OUT 23 15 16 17 18 19 20 21 9 29 28 27 26 25 24 22 14 13 12 11 10 7 6 8 5 4 3 2 1 ...

Page 25: ...SPRING 00400077 11 ANCHOR BRACKET 00102681 12 POWER UNIT SEVERAL II 16 13 CONTROL PAN SEVERAL II 11 II 13 14 CUT OFF SWITCH SEVERAL II 12 15 100KG HOPPER 00100602 II 6 16 FEED INTAKE BOOT POULTRY 00106500 II 8 16 POULTRY INTAKE BOOT WITH SENSOR 00106526 II 10 17 SHORT ADJUSTER RING 00900068 II 4 18 SUPPORT CONE 00900027 19 SKIRT 00900035 20 GRILL 00900019 12 STRUT GRILL 00901330 II 4 21 FEEDER PAN...

Page 26: ...EEDER PANS Key Name Part Nr 1 TOP SUPPORT 00900050 2 GRILL 00900019 3 SHORT ADJUSTER RING 00900068 4 SKIRT 00900035 5 SUPPORT CONE 00900027 6 FEEDER PAN 00900001 7 SHUT OFF SHELL 00105262 8 SHUT OFF SLIDE 00900159 9 12 STRUT GRILL 00901330 10 HINGECLICK 00901389 OPTION ...

Page 27: ...ULAR HOLES 00101121 TUBE 2 90M WITH 4 RECTANGULAR HOLES 00101113 TUBE 3 05M WITH 4 RECTANGULAR HOLES 00102301 TUBE 3 05M WITH 3 RECTANGULAR HOLES 00102293 11 CABLE FOR POULTRY PERCH GUARD 01001254 12 TUBE CONNECTOR Ø45 MM 00100552 13 HEX NUT WITH FLANGE M6 DIN 6923 20104105 14 SQUARENECK BOLT M6X60 DIN 603 8 8 20101432 15 TUBE CLAMP HALF Ø45 10107365 FEEDER LINE COMPONENTS STRAINER FOR 100KG HOPPE...

Page 28: ...DIN 84 4 8 20100806 8 3 TUBE SUPPORT ASS Y 10102390 1 11 NUT M4 20100681 8 4 SCREW LINK Ø3 5 10203156 1 12 FASTENER 30 1056 MSZN 10201697 1 5 HOPPER HOOK 10105393 1 13 FASTENING HOOK 10202200 1 6 NUT M6 DIN 934 20100210 34 14 HOPPER COVER GRILL 10103075 1 7 HANGER 10102291 1 18 SPRING COTTER Ø2 20100749 1 8 BOLT M6X12 DIN 933 8 8 20100160 34 HARDWARE KIT 10102341 1 HALF COVER FOR 100KG HOPPER 1010...

Page 29: ...R 13107974 2 4 LOCKNUT M6 DIN 985 20100400 4 5 BOLT M6X16 DIN 933 8 8 20100178 4 Key Name Part Nr Qt 1 BOOT BODY WELDMENT 10102192 1 2 REINFORCEMENT HOOK 10107597 1 3 TUBE CLAMP ASSEMBLY Ø45 MM 00102921 1 4 NUT M5 DIN 934 20100152 2 5 BOLT M5X10 DIN 933 20100111 2 6 ANCHOR BEARING ASS Y 10111441 1 7 DECAL HANDS WARNING 13106596 1 FEED INTAKE BOOT 00106500 3 5 1 6 4 7 2 TUBE 44 5 mm OPTION ...

Page 30: ...1714 1 7 SENSOR VC12RT230106821 S3 D5 03103678 1 8 WASHER 4 3X9X0 8 20100566 4 9 NUT M5 DIN 934 20100152 2 10 SENSOR HOLDER 13000443 2 11 HANDY BOX OBO A8 15000037 1 12 CABLERING PG 9 15001472 2 13 CLAMP STROKE 47 40 6E 5 13303086 1 14 LOCKNUT M6 DIN 985 A2 20101960 4 15 BOLT M6X12 DIN 933 A2 20103883 4 16 CABLE RING HOLDER 2xPG9 15010119 1 17 NUT M4 20100681 4 18 PARCKER SCREW 8X1 2 20100525 2 19...

Page 31: ...ELL 009 0512 HAIKOO COMPONENTS II 9 OPTION DOUBLE FEED INTAKE BOOT 00106518 1 3 2 2 Key Name Part Nr Qt 1 DOUBLE BOOT WELDMENT 10106029 1 2 ANCHOR BEARING ASS Y 10111441 2 3 DECAL HANDS WARNING 13106596 2 ...

Page 32: ... 15001472 2 7 CLAMPSTROKE 47 40 6E 5 13303086 1 8 BOLT M6X12 DIN 933 A2 20103883 4 9 CABLERING HOLDER 2xPG9 15010119 1 10 LOCKNUT M6 DIN 985 A2 20101960 4 11 DECAL HANDS WARNING 13106596 1 12 PARCKER SCREW 8X1 2 20100525 2 13 SENSOR VC12RT230106821 S3 D5 3103678 1 14 ANCHOR BEARING ASS Y 10111441 2 15 NUT M4 20100681 4 16 CABLEGUARD LG 220MM 13109145 1 DOUBLE POULTRY INTAKE BOOT W SENSOR OPTION 00...

Page 33: ...5001472 1 7 12 STRUT GRILL 00901330 1 8 ROXELL DECAL 42X10 13600598 1 9 CLAMPSTROKE27 20 6E 3 10103109 1 10 CABLERING NUT PG 9 POLY G V 10102978 2 11 FLEXTUBE CONNECTOR 15009319 1 12 HINGE JOINT 00101105 1 13 SENSOR CA18CLN12TC1547 2 HIS KIXOO LIN 10800704 1 14 AXLE FOR SENSOR 10900348 1 15 FEEDER PAN FOR SENSOR 10900355 1 16 FLEXTUBE 15009327 1 17 SCREW M5X12 DIN 84 4 8 20101135 2 18 SUPPORT CONE...

Page 34: ...2 11 SUPPORT CONE CONTROL PAN 10900249 1 12 SKIRT 00900035 1 13 DECAL HANDS WARNING 13106596 1 14 HINGE JOINT 00101105 1 15 CLAMP STROKE 27 20 6E 3 10103109 1 16 ROXELL DECAL 42X10 13600598 1 17 CABLE RING PG 9 15001472 1 18 CABLE RING NUT PG 9 POLY G V 10102978 2 19 FLEXTUBE CONNECTOR 15009319 1 20 NUT M5 DIN 934 20100152 2 21 LOCKNUT M4 DIN 985 20100657 4 22 WASHER 4 3X9X0 8 20100566 8 23 WASHER...

Page 35: ...OR 00901751 CONTROL UNIT WITH SENSOR 00901645 Key Name Part Nr Qt 1 12 STRUT GRILL FOR CONTROL PAN 10900363 1 2 AXLE FOR SENSOR 10900348 1 3 FLEXTUBE 15009327 1 4 SENSOR CA1 8CLN1 2TC1 547 2 HIS KIXOO LIN 10800704 1 5 FEEDER PAN FOR SENSOR 10900355 1 6 SCREW M5X12 DIN 84 4 8 20101135 2 7 HARDWARE KIT 10900322 1 8 BACK PLATE DROP BOX 10900215 1 9 SHORT ADJUSTER RING 00900068 1 10 SIDEPLATE DROP BOX...

Page 36: ... speed 350 560 Construction size 71 71 Motor speed 50Hz RPM 1500 3000 Motor speed 60Hz RPM 1800 3600 Feed capacity kg 520 700 3x230 400V 50Hz 00102640 00202226 Motor 10106482 0 37kW 10204188 0 55kW 3x200 346V 50Hz 00102152 00201061 Motor 10104487 0 37kW 00201061 1x230V 50Hz 00102657 00202234 Motor 10106656 0 37kW 10205185 0 75kW 3x220 380V 60Hz 00102210 09910522 Motor 19910249 0 45kW 19911916 0 66...

Page 37: ...10 11 WASHER 6 4X18X1 5 DIN 9021 20100756 12 SUSPENSION HOOK M6X60 05000302 14 SUSPENSION PLATE 00103069 14 SELF DRILLING SCREW 6 3X25 00103077 Key Name Part Nr 15 CADDY CLIPS TYPE 4H58 20104220 16 CHAIN Ø3 5MM 00100750 17 SUSPENSION CORD 00100610 18 ANCHOR BOLT ASSEMBLY 00100404 19 FOOT 10101657 20 SCREW SPINDLE M12X350 10107530 21 NUT M12 DIN 934 20100582 22 SCREW HOOK 90MM 05000872 SCREW HOOK 1...

Page 38: ...EVIS PIN 10101723 1 6 SPLIT PIN 3X25 DIN 94 20100533 1 7 PULLEY WHEEL 10101707 1 HEAVY DUTY PULLEY 00100412 Key Name Part Nr Qt 1 NUT M12 DIN 934 20100582 2 2 FOOT 10101657 1 3 SCREW SPINDLE M12X350 10107530 1 4 EYENUT M12 20104279 1 5 PULLEY SIDE PLATE SE 10111391 2 6 PULLEY WHEEL 10101707 1 7 CLEVIS PIN 10101723 1 8 SPLIT PIN 3X25 DIN 94 20100533 1 9 BOLT M10X35 DIN 933 20102190 1 10 SPACER 1010...

Page 39: ...t speed 4 5 Construction size 71 Motor speed 50Hz RPM 1500 Motor speed 60Hz RPM 1800 Feed capacity kg 3x230 400V 50Hz Motor 11111978 0 25kW 3x200 346V 50Hz Motor 11100476 0 25kW 1x230V 50Hz Motor 00102061 0 25kW 3x220 380V 60Hz Motor 00102343 0 3kW 3x200 346V 60Hz Motor 11102779 0 3kW 3x254 440V 60Hz Motor 11900842 0 3kW 1x220V 60Hz Motor 10103554 0 37kW FOR CENTRAL WINCH STANDARD CONTROL SWITCH F...

Page 40: ...ROXELL 009 0512 HAIKOO COMPONENTS II 18 OPTION CONTROL PANEL FOR CENTRAL WINCH USED IN COMBINATION WITH SINGLE PHASE MOTORS ALWAYS PROVIDE A SOLID EARTHING ...

Page 41: ...ITH HOLES 2 LINES 15002207 1 BOX WITH HOLES 3 LINES 15002215 1 BOX WITH HOLES 4 LINES 15002223 1 BOX WITH HOLES 5 LINES 15002231 1 BOX WITH HOLES 6 LINES 15002249 1 5 MINICLAMP MBK 10PCS 11005337 6 10 14 18 22 26 6 END CLAMP 9208 S15 WZ552275530 15002322 3 4 5 6 7 8 7 MOUNTING RAIL 90MM 11005329 1 1 1 1 1 1 8 SCREW M4X8 DIN 84 4 8 20100665 2 2 2 2 2 2 9 NUT M4 20100681 2 2 2 2 2 2 10 CABLE RING NU...

Page 42: ... 10104057 2 10 DRUM WELDMENT 10106060 1 11 FLANGEBEARING Ø25 11006756 1 12 LOCKNUT M8 DIN 985 20100418 8 13 SIDE PLATE BEARING 10106045 1 Key Name Part Nr Qt 14 BOLT M8X20 DIN 933 8 8 20200150 6 16 SIDE PLATE REDUCTOR 10106110 1 17 BOLT M8X160 DIN 931 GALVANIZED 10106128 6 18 CABLE RING PG 13 5 10100642 1 19 MOUNTING PLATE 10107456 2 20 SPACING TUBE Ø33 7X3 25X27 10110161 1 21 NUT M8 DIN 934 20200...

Page 43: ... 44KW 05000658 05000609 05000666 0 55KW 0 66KW 05000666 05000658 05000666 0 75KW 0 90KW 05000666 05000658 05000674 1 10KW 1 32KW 05000674 05000666 05000682 1 25KW 1 50KW 05000674 05000666 05000682 1 50KW 1 80KW 05000690 05000666 05000682 THERMIC PROTECTION WHERE USED CUT OFF SWITCH 05000500 05000609 05000658 05000666 05000674 05000682 05000690 THERM PROTECT 15009392 15009400 15009418 15009426 1500...

Page 44: ...292 1 6 CABLERING PG 16 10102952 2 7 CABLERING PG 16 15000094 2 8 CLOCK 24H 16009 FLASH 15000508 1 MOUNTING BRACKET CLOCK 15003775 1 10 LAMPHOLDER XB4 BVM4 15007800 1 11 SPACER ZAV TO 15001431 1 BOX W COUNTER 00102905 Key Name Part Nr Qt 1 BOX PVC 105x70x80 SAREL 032 15006364 1 2 IMPULS COUNTER LCD 2232 15006356 1 3 CABLE RING PG 9 15001472 1 4 CABLE RING NUT PG 9 POLY G V 10102978 1 CLAMP STROKE ...

Page 45: ...ORT 10203107 1 1 4 PARCKER SCREW 4 2X9 5 DIN 7981 20102745 2 1 5 MINIMUM SWITCH SHIELD 10203115 1 1 6 ADHESIVETAPE19X0 23 2SIDE 30800726 2 1 7 PARKER SCREW 4 2X19 DIN 7981 20104535 2 2 HANDY BOX OBO A8 15000037 1 3 SCREW M5X12 DIN 84 4 8 20101135 2 4 NUT M5 DIN 934 20100152 2 5 CABLERING PG 9 15001472 2 6 CABLERING HOLDER 2xPG9 15010119 1 7 CLAMPSTROKE27 20 6E 3 10103109 1 8 SWITCH CORD GUARD 1310...

Page 46: ...ARTS FOR BROILER CAGE PAN Key Name Part Nr Qt 1 FEEDER PAN 00900001 1 2 GRILL 00900019 1 3 SHORT ADJUSTER RING 00900068 1 4 SKIRT 00900035 1 5 HAIKOO SUPPORT CONE F BROILER CAGE 00901769 1 6 FLAT TOP SUPPORT 00901793 1 8 HINGE CLICK 00901389 1 ...

Page 47: ...80 1 4 PROTECTION PLATE 10110237 1 5 BOLT M6X10 DIN 933 8 8 20100160 8 6 LOCKNUT M6 DIN 985 20100400 4 7 HARDWARE KIT 10107431 1 7 1 S HOOK 05000013 1 7 2 CHAIN Ø2 5 LG 149MM 10107449 1 7 3 WASHER Ø34X20X3 DIN 126 20100483 1 7 4 BOLT M6X35 DIN 931 20102307 1 7 5 FLAT ROUND HEAD SCREW M8X16 20104196 1 7 6 SCREW LINK Ø3 5 10203156 1 7 7 DRIVE BLOCK 10100782 1 8 WASHER D 6 6X12X1 6 DIN 126 20100459 2...

Page 48: ...NSION BOX 10900397 2 2 FRONT BACK PLATE EXTENSION BOX 10900389 2 3 TOP PLATEEXTENSION BOX 10900405 1 4 NUT M6 DIN 934 20100210 12 5 SOCKET CAP SCREW M5X10 DIN 912 20103149 2 6 LOCKNUT M5 DIN 985 20100392 2 7 S HOOK 05000013 2 8 SOCKET CAP SCREW M6X10 DIN 912 20101713 12 9 HOSECLAMP Ø90 110 00105726 2 10 PARCKER SCREW 8X1 2 20100525 1 ...

Page 49: ...E 2 EXP ENDS L 240MM 00102954 1 9 SIDE PLATEINTERM DROP BOX 10900280 2 10 TOP CLOSUREASS Y F DROP BOX 10900256 1 11 DECAL HANDS WARNING 13106596 1 12 TUBE CLAMP ASSEMBLY Ø45 MM 00102921 2 13 SOCKET CAPSCREW M6X10 DIN 912 20101713 10 14 WASHER 4 3X9X0 8 20100566 4 15 LOCKNUT M4 DIN 985 20100657 4 16 CLAMPSTROKE27 20 6E 3 10103109 1 17 ROXELL DECAL 42X10 13600598 1 18 FLEXTUBECONNECTOR 15009319 1 19...

Page 50: ......

Page 51: ...PART III INSTALLATION INSTRUCTIONS ...

Page 52: ...HAIKOO INSTALLAITON INSTRUCTIONS ROXELL 009 1105 NOTES ...

Page 53: ...the SUSPENSION POINTS Firmly tighten ALL CABLE CLAMPS WINCH UP THE FEEDER LINES THREE TIMES and lower them again full course NEVER STAND UNDERNEATH THE SYSTEM when doing this Winching up and lowering must proceed WITHOUT ANY HITCH 4 At the FIRST START UP make sure that if the auger HITCHES or BLOCKS you can IMMEDIATELY SWITCH OFF the system with the main switch on the control panel GENERAL SAFETY ...

Page 54: ...RS 2 HEAVY HAMMER LIGHT HAMMER 4 DRILLING MACHINE 5 SCREW DRIVER WITH BATTERY SLOT CROSS NUT TIGHTENER 6 SET OF HEX WRENCHES 7 SET OF FLAT OPEN END WRENCHES AND RING WRENCHES 6 22MM 8 CABLE CUTTING PLIERS 9 SET OF DRILLS METAL 3 13 CONCRETE 10 GRINDING MACHINE 15 HOLE SAW HOLDER 09700071 12 DRIVER FOR SCREW HOOKS DIA 6MM 09700220 3 MULTIGRIP PLIERS 20 ELECTRICAL HEATED KNIFE OP TIONAL 13 SOCKET SC...

Page 55: ...HOOK 00101527 9 TUBES 10 SPRING 00400077 11 ANCHOR BRACKET 00102681 12 POWER UNIT SEVERAL 13 CONTROL PAN SEVERAL 14 CUT OFF SWITCH SEVERAL 15 100KG HOPPER 00100602 Key Description Number 16 FEED INTAKE BOOT POULTRY 00106500 16 POULTRY INTAKE BOOT WITH SENSOR 00106526 17 SHORT ADJUSTER RING 00900068 18 SUPPORT CONE 00900027 19 SKIRT 00900035 20 GRILL 00900019 12 STRUT GRILL 00901330 21 FEEDER PAN 0...

Page 56: ...r connection with local voltage ELECTRICAL WIRING DIAGRAM SEALED PARTS IN CONTROL PANELS MUST UNDER NO CONDITION WHATSOEVER BE UNSEALED ONLY THE CONNECTION DIAGRAM IS SHOWN IN THE ASSEMBLY GUIDE WIRING DIAGRAMS ARE ALWAYS SUPPLIED WITH THE CONTROL PANELS FIGURE 1 FA II FA I 1 2 2 9 3 3 4 5 6 3x380V N 3x415V N 3x400V N IEC 38 3x200V 3x220V 3x230V IEC 38 3x240V Control pan 7 Cut off switch 8 7 3 8 8...

Page 57: ...ATION FIRST INSTALL THE NECESSARY REINFORCEMENTS EACH SUSPENSION POINT SMALL PULLEY SHOULD BE ABLE TO HOLD A 100KG BURDEN EACH FIXING OF THE HEAVY DUTY PULLEY SHOULD BE ABLE TO HOLD A BURDEN OF 3 X F YOU CAN EASILY DETERMINE THE WINCH LOCATION BY MEANS OF FORCES PULLEY 00101485 SUSPENSION COMPONENTS IN A METAL GIRDER Useadrillingmachinewithourspecialdriverforscrew hooks See page 3 FIGURE 3 IN A WO...

Page 58: ...H 00102699 FIGURE 10 00100412 HEAVY DUTY PULLEY 00100750 CHAIN DIAM 3 5MM 00101527 SMALL PULLEY WITH METAL HOOK 00100610 SUSPENSION CORD 00102368 HAND OPERATED CENTRAL WINCH 00100420 SINGLE EYE PULLEY 00100388 CABLE DIAM 5 mm 05000872 SCREW HOOK 90MM 00100545 CABLE CLAMP NR 5 00100602 100KG HOPPER 10102699 CABLE CONNECTION SET TWO SHORT FEEDER LINES WITH ONE CENTRAL WINCH FIGURE 11 YOU MAY INSTALL...

Page 59: ...EW HOOK Slide a piece of suspension cord through each pulley towards the central winch Fix this cord at 15 cm from the pulley to the main cable 5 mm with a cable clamp CABLE CLAMP MAIN CABLE CENTRAL WINCH FIGURE 14 Make a loop around the tube Push the end of the cord in the needle opening Pull the needle through the cord Respect these measurements Remove the needle MAIN CABLE BESIDE SCREW HOOKS AN...

Page 60: ...sion cord Main cable 5mm Screw hook with pulley If Hmore than 3m L 3M FIGURE 17 H Ifwinching upheight H exceeds3m place suspensionhookscrosswiseoff thebeam center line Sothe cableclamps will not touch the pulleys when you wind up the line Max 3 5M FIGURE 18 You will not get any differences in level along the line as long as you respect the distances at the first two cable attachments Cable Feeder ...

Page 61: ...Y FIGURE 19 Roxell supplies the hand operated winch without mounting plate and bolts nuts Fix the winch directly to a SOLID CEILING If you want to use a mounting plate see drawing You can install plate winch in any direction HAND OPERATED CENTRAL WINCH CORRECT Fix the winch to the plate with bolts and locknuts Fix thisplate tothe ceilingsbefore theinsulation Payattention tothe correctdirection FIG...

Page 62: ...that windings touch each other Always fix the main calble with two cable clamps Stretch the main cable by using counterweights e g power units A B Set screw Recess in the drum Now you can start the complete suspension of the system Start at the end of the circuit Hang the roll of cable in a support to prevent torsion when unrolling the cable Pull the cable through the first pulley Unroll the cable...

Page 63: ...ROXELL 009 3509 HAIKOO INSTALLATION INSTRUCTIONS III 13 SINGLE DIVERSION FIGURE 22 FIGURE 23 Bottom view Required cable length 4 x height ...

Page 64: ...evel ring our example position 4 Hook the feed level ring in the grill at the chosen position 4 FIGURE 26 FIGURE 27 If the cipher on the feed level ring is at the correct position facing the opening in the grill the notch A of thefeedlevelringwillperfectlymatchtheBonthegrill CLICK CLICK A B 4 Turn the skirt IN THE RIGHT POSI TION into the ad juster ring ...

Page 65: ...ROXELL 009 3509 HAIKOO INSTALLATION INSTRUCTIONS III 15 FIGURE 28 FIGURE 29 2 FIX THE PAN TO THE GRILL 90_ 1 CLICK CLICK 5 x click FIGURE 30 FIGURE 31 FIGURE 32 CLICK CLICK CLICK ...

Page 66: ...OXELL 009 3509 III 16 FIGURE 33 FIGURE 34 1 2 FIGURE 35 FIGURE 36 1 TO INSTALL THE SHUT OFF SLIDE HAIKOO FOR PARTIAL STARTING FIGURE 37 FIGURE 38 Runningdirectionofthefeed 00900027 00900027 Without slide With slide Partial starting area ...

Page 67: ...rop hole in the tube OPTIONAL TO INSTALL THE SHUT OFF SHELL OPTION HINGE CLICK FIGURE 42 1 Cut off the hinge pins of the pan 2 Install the hinge click in the grill at the level of the hinge FIGURE 43 FIGURE 44 3 The installation of the hinge click is unique Now you can simply dismantle the pan before cleaning If you open the pan as described on page I 3 the pan is falling down FIGURE 45 FIGURE 46 ...

Page 68: ...s far as possible into the socket of the next tube ATTENTION All holes well aligned and pointing straight downwards Welding seams upside FIGURE 48 INSTALL AN ANCHOR BRACKET 100 kg hopper every 3 feeder tubes when 3 or 4 pans tube every 2 feeder tubes when 1 or 2 pans tube Firmly tighten all tube clamps Min 10Nm Do not deform the tubes By connecting all tubes on the floor you automatically compensa...

Page 69: ...ELL 009 0510 HAIKOO INSTALLATION INSTRUCTIONS III 19 FIGURE 49 POWER UNIT SUSPENSION Cable Screw link Cable clamp NR 5 S hook Use the same number of links on both sides so that the motor hangs horizontally ...

Page 70: ...l supplies the 100 Kg hopper unassembled FIGURE 51 FIGURE 52 After suspending the hopper fix it to the feed intake boot with a clamp hook and spring cotter HEIGHT ADJUSTMENT OF THE 100 KG HOPPER Pull chain backwards 1 2 1 2 winch up or descend Disengage the chain It is locked while dropping into the slot the hopper to the desired height Decal in front 3 3 Pull the chain through the hopper hook FIG...

Page 71: ...E CONTROL UNIT WITH SWITCH FOR PARTIAL STARTING 1 2 3 CONTROL PANEL INTERMEDIATE CONTROL UNIT WITH SENSOR FIGURE 57 For an easy use and or switching over from a partial area to full use of the house you can make advantage of a control panel intermediate control unit optional 1 intermediate control unit 2 intermediate control units control unit with sensor at the end 1 and 2 Position of the switch ...

Page 72: ...HAIKOO INSTALLATION INSTRUCTIONS ROXELL 009 3509 III 22 TO INSTALL THE TUBE WITH HOLE FIGURE 58 FIGURE 59 1 2 2 3 4 4 ...

Page 73: ...FAILURE ORANGE YELLOW SIGNAL LAMP END OF CYCLE ELECTRICAL SYMBOLS K CONTACT Kh RELAY R AUXILIARY RELAY MOTOR TIME RELAY W IMPULSE CONTACT OFF DELAY CONTACT OVERLOAD RELAY LEVEL OR END SWITCH TIME CLOCK COUNTER ON DELAY CONTACT ON OFF SWITCH PUSH BUTTON ADJUSTABLE TIME RELAY W O CONTACT MAIN SWITCH FUSES FIGURE 60 ...

Page 74: ...IONS ROXELL 009 0512 III 24 3X200V 3X230V IEC38 1 2 3 X 3x1 5mm2 ELECTRICAL CONNECTION OF THE WINCH MOTOR 3 PHASE FIGURE 60 3X400V IEC38 FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch Current Lead ...

Page 75: ...2 Z1 Z2 CONNECTION WIRING DIAGRAM OF THE WINCH MOTOR SINGLE PHASE FIGURE 62 To motor winch 1 To motor winch 2 To motor winch 3 On off switch Connection diagram motor for central winch 1 3 230V IEC38V SINGLE phase 1500RPM Recommendation install control panel preferably as closely as possible to the central winch USED IN 1 LINE 2 LINES 3 LINES 4 LINES 5 LINES 6 LINES To control panel Only with EF ty...

Page 76: ...ghten it by plying it over the upper leg FIGURE 62 FIGURE 63 TAKE CARE THAT THE AUGER DOES NOT UNROLL If youcan t straightenthe auger cut outthe kinkedpart Then braze the auger according to our instructions KINKS OR DENTS WEAR OUT THE TUBES AUGER BRAZING Firmly clamp the auger in an angle or channel iron FIGURE 64 Allow the joint to air cool Rapid cooling makes the joint brittle and breakable MAX ...

Page 77: ...ighten the 4 bolts with a hex wrench ALWAYS SEE THAT THE AUGER CANNOT SPRING BACK BY USING CLAMPS WHEN YOU PUT IT UNDER TENSION Stretch the auger 1 7cm per 3m tube Measure the required stretch from Mark M to the feed intake boot Here you put a new mark NM Slidetheanchor intotheaugeruntiltheauger touchesthe anchor end FIGURE 72 FIGURE 73 Now put a pliers past this mark NM Let the auger slide back i...

Page 78: ...nto the tube Reinstall the bearing holder and fix with a tube clamp Cautiously slide the cannon ball dia 75mm option if ordered into the feed intake boot TO INSTALL THE THUMPER OPTION DO NOT USE THIS THUMPER WITH A DOUBLE FEED INTAKE BOOT FIGURE 76 Perforate the prepunched holes FIGURE 77 FIGURE 78 SECTION ...

Page 79: ...he clamp supplied Click the cable into the upper cap of each pan up to the next cable connection FIGURE 81 START NEXT TO THE HOPPER Make a double loop around the central notch of the anchor bracket Unrollthecableforpoultryperchbetween2anchorbrack ets FIGURE 82 FIGURE 83 Install a spring in the central notch of the second anchor bracket Firmly tighten the cable Make a loop through the spring s eye ...

Page 80: ... in fig 83 NEXT TO THE CONTROL UNIT POULTRY PERCH GUARD AND FEEDER LINE MUST BE EARTHED After all cables for poultry perch have been installed connect the poultry perch guard to the 1 16 cable FIGURE 86 Socket Earthing Earthing per line Screw on cable for poultry perch Cable tie Cable for poultry perch on top Ignition wire under Poultry perch guard Important use only cable for poultry perch igniti...

Page 81: ... INSTALLATION INSTRUCTIONS SEE OUR FLEX AUGER OPERATOR S MANUAL ATTENTIVELY READ THESE INSTRUCTIONS Drop tube Telescopical tube Outlet drop Control unit Power unit FIGURE 87 ATTENTION USE AS LITTLE ELBOWS AS POSSIBLE MAKE SURE THAT THERE ARE NO TUBE CONNECTIONS AT LOCATIONS WHERE YOU NEED OUTLET DROPS ...

Page 82: ...ink Cut a hole in the cover at any desired location 100Kg Hopper Hook for 100kg hopper FIGURE 89 TO INSTALL THE TELESCOPICAL TUBE FIGURE 90 Tube clamp w S hook Depth can be adjusted accord ing to amount of feed in hopper Telescopical tube Drop tube installed and adjusted high Level switch installed low Or FIGURE 91 ...

Page 83: ...L UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED Bl Br WIRING DIAGRAM FOR SINGLE PHASE MOTORS Bl Br SW1 LEVEL SWITCH SW2 SAFETY SWITCH ONLY W FA CONTROL UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED L1 L2 L3 WIRING DIAGRAM FOR THREE PHASE MOTORS ...

Page 84: ...HAIKOO INSTALLATION INSTRUCTIONS ROXELL 009 3509 III 34 L1 L2 L3 L1 L2 L3 WIRING DIAGRAM FOR CONTROL PANEL W TIME CLOCK ...

Page 85: ...ON OF THE AUGER SEE ARROW ON POWER UNIT ATENTION COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL 220V 240V IEC38 230V CONNECT EXTRA START STOP CONDITIONS IN SERIES CONNECT EXTRA START STOP CONDITIONS IN SERIES CONTROL UNIT FEEDER PAN SAFETY SWITCH LEVEL SWITCH 100KG HOPPER CONTROL UNIT WITH SENSOR ...

Page 86: ...RT STOP CONDITIONS IN SERIES CONNECT EXTRA CONDITIONS IN SERIES CONTROL UNIT FEEDER PAN SAFETY SWITCH LEVEL SWITCH 100KG HOPPER 3X400V N IEC38 3X400V N IEC38 See instructions included in Carton Cut Off Switch START STOP SENSE OF ROTATION OF THE AUGER SEE ARROW ON POWER UNIT ATENTION COMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL BRIDGE BETWEEN L3 AND N CONTROL UNIT WITH SENSOR ...

Page 87: ...ROXELL 009 3911 HAIKOO INSTALLATION INSTRUCTIONS III 37 FIGURE 91 OPTION TO INSTALL THE AUGER BY MEANS OF THE INJECTOR ...

Page 88: ...chased from and installed by an authorised Roxell N V distributor or under the supervision of Roxell N V personnel 4 Failures or defects resulting from misuse abuse negligence alterations accident or lack of proper maintenance shall not be covered 5 Any inconvenience loss of time production losses lower results or animal losses or any other consequential damage or loss or any such working hours as...

Page 89: ...egistered letter Should no action have been taken on such notice of default after 4 weeks the Purchaser shall be entitled to cancel the order without however being allowed to claim damages on account thereof 5 5 In the event of dissolution of the sale at the charge of the Purchaser fixed damages amounting to 30 of the purchase price shall be payable by the Purchaser Such indemnity shall amount to ...

Page 90: ...llenium House 5th Floor Ul Trubnaya 12 107045 Moscow Russian Federation Tel 7 495 795 06 57 Fax 7 495 795 06 32 E mail info russia roxell com www roxell ru ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40460 Shah Alam Selangor Malaysia Tel 603 5121 7150 Fax 603 5121 7146 Email info roxell com my www roxell com my ...

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