Rowe VarioFold Compact Instruction Manual Download Page 21

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Folding system description

Instruction manual Folding system

Page 21 of 100

Name

Description

ROWE FOLD APP
PRO

- Contains the ROWE FOLD APP SE
- Definition of an unlimited number of custom folding

programs, such as maps and stationary

- Package widths:

3.5” to 16.5” [90 to 420 mm] (fan)
7” to 16.5” [180 to 420 mm] (cross)

For further details and exceptions
see chapter 5.10.1 or 5.11.1

Endless Folding Kit
30

- Contains the ROWE FOLD APP SE
- Patented overlength folding; up to 98.4 ft folding

length with no intermediate layers

Endless Folding Kit
UNLIMITED

- Contains the ROWE FOLD APP SE
- Patented overlength folding; for unlimited folding

length

* Online configurations only. Online configurations are not part of this
Instruction manual.



Please refer to the latest VarioFold Compact brochure to determine
the availability of optional VarioFold Compact modules.

Summary of Contents for VarioFold Compact

Page 1: ...ROTH WEBER GmbH Betzdorfer Stra e D 57520 Niederdreisbach Instruction manual Version 1 3 8 9 2017 ROWE VarioFold Compact Folding system...

Page 2: ...WEBER GmbH permits the use of this Instruction manual only in conjunction with the operation of this Folding system In addition reprinting copying editing and reproduction and publication in whole or...

Page 3: ...016 Update VarioFold online 1 2 23 2 2017 Update Motorised High Volume Tray 1 3 8 9 2017 Update chapter 5 13 5 14 5 17 Trademarks All trademarks remain the property of their respective owners and are...

Page 4: ...responsibilities 32 3 6 Qualifications required for using the Folding system 32 3 6 1 Operating personnel with disabilities 33 4 Setting up the Folding system 34 4 1 Room conditions 34 5 Operation 35...

Page 5: ...etric 68 5 11 7 Setting the Folding Speed Custom Speed metric 69 5 11 8 Correcting Document Edges metric 70 5 11 9 Creating Editing or Deleting Custom Folding Programs metric 72 5 11 9 1 Creating Cust...

Page 6: ...Table of contents Instruction manual Folding system Page 6 of 100 9 1 Declaration of conformity 97 9 2 Material safety data sheet 98...

Page 7: ...List of abbreviations 8 Table 2 Optional modules 20 Table 3 Target groups 33 Table 4 Operation activities and qualifications 35 Table 5 APPs inch 44 Table 6 APPs metric 63 Table 7 Error indicator 89 T...

Page 8: ...x approximately CAD computer aided design DIN German Standards Institute EU European Union EN European standard HTTPS HyperText Transfer Protocol Secure ISO International Organization for Standardizat...

Page 9: ...uction manual in full do not rely on spotty information from a few chapters This Instruction manual references other documents Follow the content in these documents Some of the illustrations in this I...

Page 10: ...ition proper use of this Instruction manual will enable you to benefit from the full range of features provided by this Folding system and avoid unnecessary problems A thorough understanding of the sa...

Page 11: ...anations and additional information on handling the Folding system This symbol references a chapter in this Instruction manual or other external documents information 2 1 2 Warnings 2 1 2 1 Warning co...

Page 12: ...rmation associated with this warning could result in property damage This signal word is not combined with a warning symbol 2 1 2 2 Warning symbols Warning symbols identify hazardous situations Hazard...

Page 13: ...Safety information Instruction manual Folding system Page 13 of 100 2 1 4 Labels The following warnings are attached to the folding system On the feed table On the floor stand...

Page 14: ...ualified and trained personnel Activities performed on the Folding system by unqualified untrained staff can result in significant property damage and personal injury Only qualified and trained person...

Page 15: ...lement hazard in mind during folding During operation of the Folding system keep untied hair loose clothing and jewelry away from the Folding system s manual paper feed Removing parts secured with scr...

Page 16: ...power cable is damaged replace it with an original power cable which you can purchase from your ROWE sales partner When disconnecting the power cable always pull the plug out of the socket Do not pull...

Page 17: ...ransport routes under his responsibility has to be checked 2 4 Instruction and training Instruct your staff carefully Inform your staff about laws and accident prevention regulations and on the conten...

Page 18: ...alized safety instructions for operating the Folding system Safety guards on the Folding system Emergency measures Operating the Folding system New Folding system operator experiences since the last r...

Page 19: ...e document to be folded is fed directly from the printer to the Folding system There are numerous folding programs available for folding documents taking into account the various output format sizes T...

Page 20: ...51 18 1300 mm x 23 62 600 mm width x depth and a load bearing capacity of 198 4 lb plus the weight of the Folding system and all selected modules Motorized High Volume Tray Electric powered rear deliv...

Page 21: ...etails and exceptions see chapter 5 10 1 or 5 11 1 Endless Folding Kit 30 Contains the ROWE FOLD APP SE Patented overlength folding up to 98 4 ft folding length with no intermediate layers Endless Fol...

Page 22: ...line table and rear delivery tray VarioFold Compact consisting of the base unit with floorstand cover offline table and motorized high volume tray VarioFold Compact consisting of the base unit with ta...

Page 23: ...olding system Page 23 of 100 VarioFold Compact consisting of the base unit with floorstand cover offline table and rear delivery tray VarioFold Compact consisting of the base unit with floorstand cove...

Page 24: ...old Compact consisting of the base unit with tablestand cover and offline table VarioFold Compact consisting of the base unit with floorstand cover premium offline table online bridge printer adapter...

Page 25: ...y repeatedly pressing the button until the LED illuminates next to the required favorite 4 Stop button stops folding process 5 Forward paper clearing output to rear delivery tray 6 Reverse paper clear...

Page 26: ...op LED flashes select by repeatedly pressing the Favorite button 10 Favorite 2 bottom LED illuminates Favorite 4 bottom LED flashes select by repeatedly pressing the Favorite button 11 Jam error LED 1...

Page 27: ...paper clearing output to rear delivery tray 6 Reverse paper clearing output to front delivery tray 7 Display selected fan folding program The following fan folding programs have been predefined 198 Fa...

Page 28: ...ite 2 bottom LED illuminates Favorite 4 bottom LED flashes select by repeatedly pressing the Favorite key 11 Jam error LED 12 Operating LED permanently illuminated in operating mode Flashes cyclically...

Page 29: ...are located on the rear of the left cover cap Connector for 24 V power supply unit USB Type B connector for connection to Fold Manager ROWE VarioFold Compact connectors rear of left cover cap The fron...

Page 30: ...an folding 11 69 98 43 297 2 500 With upgrades up to 98 43 30 000 or unlimited in mm ft mm Folding length cross folding 59 06 1 500 With upgrades up to 98 43 2 500 DIN folding in mm in mm Package widt...

Page 31: ...acclimation Incorrect operating parameters can be set Entries from the control area could result in conflicts with those on the Folding system Employees can manipulate safety guards Employees can rem...

Page 32: ...rming maintenance and service work 3 6 Qualifications required for using the Folding system Only use personnel who through professional education experience and instruction have sufficient knowledge r...

Page 33: ...aning maintenance Authorized by ROTH WEBER Service manual Operating personnel user Refer to section 3 6 1 for further information on operating personnel Assembly Installation Start up Retrofit Operati...

Page 34: ...that the line voltage matches the rated voltage listed on the rating plate The rating plate is located at the lower left on the rear of the Folding system In addition please note If the device is con...

Page 35: ...electric circuit can result in significant property damage and personal injury Use a VDE inspected grounded receptacle exclusively for connecting the Folding system Ensure that the receptacle is prote...

Page 36: ...ving mode once it is idle for 1 minute Placing a document to be folded on the offline table switches the Folding system automatically to operating mode 5 5 Shutting down the Folding system To fully sh...

Page 37: ...with the header to the upper right Select the folding program required for cross folding using the control panel If a favorite is selected the cross folding Remove the longitudinally folded document...

Page 38: ...udinally folded document from the delivery tray and place it on the folding machine feeder platform Smoothen the longitudinally folded document with your hand or with help of a ruler across to remove...

Page 39: ...ng use the longitudinal folding program selection key section 3 2 control panel to select required folding program 210P Inserting the document Insert the longitudinally folded document Select the fold...

Page 40: ...ll need FOLD APP SE or PRO For AFNOR folding select the corresponding program using the Favorite key and insert the document to be folded as described below The header is located to the upper left For...

Page 41: ...on the control panel Insert the document for cross folding as shown with the text field to the front right Remove the longitudinally folded document from the delivery tray and place it on the folding...

Page 42: ...g program using the selection key section 3 2 control panel Pressing and holding at least 2 seconds the selection key deactivates the automatic switch Only the LED of the required longitudinal folding...

Page 43: ...ng Documents wider than 9 45 in 240 mm For longitudinal folding of smaller documents less than 9 45 in 240 mm deactivate the automatic switch between longitudinal and cross folding The procedure is th...

Page 44: ...o be folded is smaller than 3 5 it cannot be folded with ROWE FOLD APP PRO Contains the ROWE FOLD APP SE In addition you can create special folding programs with this app for example for maps and stat...

Page 45: ...livery Tray or Motorised High Volume Tray Failure to do so voids ROWE s liability for the function as well as the warranty ROWE FOLD APP SE PRO trial license Trial license free of charge and with no o...

Page 46: ...nager overview 1 Status Folding system status meter readings overview of installed modules 2 Folding program Create edit and delete custom folding programs assign them to Favorite keys define the star...

Page 47: ...Download the VarioFold Compact instruction manual 9 Diagnosis Maintenance area for ROWE Service Functions that are not available to you because you are not logged on as an administrator or because yo...

Page 48: ...nual Folding system Page 48 of 100 5 10 5 Changing the password inch Screen Change password 1 Select the Change password menu item 2 Enter a new password in the dialog box and confirm it 3 Confirm you...

Page 49: ...Language setting menu 1 Log in as administrator and go to the Parameter menu 2 Under Settings select the language required from the drop down menu 3 Confirm your entries with Apply After confirming y...

Page 50: ...f 65 62 ft min in offline mode If needed this can be reduced individually with the Custom Speed function To set the folding speed connect the PC to the Folding system with a USB cable Screen Folding s...

Page 51: ...ck whether the document edges are perfectly aligned with one another Measure any deviation If the documents have a length of 23 27 you have the choice between two different folding modes Mode 1 standa...

Page 52: ...g correct the document back edge by 0 08 3 Confirm your changes with Apply Fan folding package folding Machine folding with a remaining length 90mm the last layer will be folded left justified DIN fol...

Page 53: ...lding programs store them on the Favorites keys of the folding system and edit them at any time 5 10 9 1 Creating Custom Folding Programs inch To create custom folding programs connect the PC to the F...

Page 54: ...red fan folding package width Package folding type The document is folded in the defined fan folding package width Any residual length is simply folded over This folding type does not guarantee that t...

Page 55: ...ram menu 1 Select the Folding programs menu item 2 Click the key labeled with the pencil Click to select a custom folding program The program selected for editing is highlighted in white The selection...

Page 56: ...am menu 1 Select the Folding programs menu item 2 Click the key labeled with the X Click to select a custom folding program The program selected for deletion is highlighted in white Before the folding...

Page 57: ...the Favorites keys when it is being created see section 5 10 9 Existing custom folding programs can also subsequently be defined as Favorites You can also use the FoldManager to determine the start fo...

Page 58: ...Manage favorites click a key labeled with a star to define whether the custom folding program should be saved as Favorite 1 2 3 or 4 Under Manage favorites you can also establish the start folding pro...

Page 59: ...ing kits Screen Licenses overview menu The following information is available on the Licenses overview screen 1 Information regarding existing service contracts as well as on the connection kit instal...

Page 60: ...rowe de If you do not have a mail program installed on your PC open the dialog box that contains preformulated text with all required information it will enable your inquiry to be processed by ROWE qu...

Page 61: ...m installed on your PC open the dialog box that contains preformulated text with all required information it will enable your inquiry to be processed by ROWE quickly Please send this text by e mail or...

Page 62: ...updates available for your FoldManager To determine whether your FoldManager is up to date select the Updates menu To install firmware updates connect the PC to the Folding system with a USB cable Sc...

Page 63: ...r to be folded is smaller than 90 mm it cannot be folded with ROWE FOLD APP PRO Contains the ROWE FOLD APP SE In addition you can create special folding programs with this app for example for maps and...

Page 64: ...livery Tray or Motorised High Volume Tray Failure to do so voids ROWE s liability for the function as well as the warranty ROWE FOLD APP SE PRO trial license Trial license free of charge and with no o...

Page 65: ...Manager overview 1 Status Folding system status meter readings overview of installed modules 2 Folding program Create edit and delete custom folding programs assign them to Favorite keys define the st...

Page 66: ...Download the VarioFold Compact instruction manual 9 Diagnosis Maintenance area for ROWE Service Functions that are not available to you because you are not logged on as an administrator or because you...

Page 67: ...ual Folding system Page 67 of 100 5 11 5 Changing the password metric Screen Change password 1 Select the Change password menu item 2 Enter a new password in the dialog box and confirm it 3 Confirm yo...

Page 68: ...n Language setting menu 1 Log in as administrator and go to the Parameter menu 2 Under Settings select the language required from the drop down menu 3 Confirm your entries with Apply After confirming...

Page 69: ...d of 20 m min in offline mode If needed this can be reduced individually with the Custom Speed function To set the folding speed connect the PC to the Folding system with a USB cable Screen Folding sp...

Page 70: ...whether the document edges are perfectly aligned with one another Measure any deviation If the documents have a length of 600 700 mm you have the choice between two different folding modes Mode 1 sta...

Page 71: ...g correct the document back edge by 2 mm 3 Confirm your changes with Apply Fan folding package folding Machine folding with a remaining length 90mm the last layer will be folded left justified DIN fol...

Page 72: ...lding programs store them on the Favorites keys of the folding system and edit them at any time 5 11 9 1 Creating Custom Folding Programs metric To create custom folding programs connect the PC to the...

Page 73: ...d fan folding package width Package folding type The document is folded in the defined fan folding package width Any residual length is simply folded over This folding type does not guarantee that the...

Page 74: ...gram menu 1 Select the Folding programs menu item 2 Click the key labeled with the pencil Click to select a custom folding program The program selected for editing is highlighted in white The selectio...

Page 75: ...ram menu 1 Select the Folding programs menu item 2 Click the key labeled with the X Click to select a custom folding program The program selected for deletion is highlighted in white Before the foldin...

Page 76: ...n programs to the Favorites keys and set a start folding program connect the PC to the Folding system with a USB cable Screen Create and manage Favorites menu 1 Select the Folding programs menu item 2...

Page 77: ...ding kits Screen Licenses overview menu The following information is available on the Licenses overview screen 1 Information regarding existing service contracts as well as on the connection kit insta...

Page 78: ...rowe de If you do not have a mail program installed on your PC open the dialog box that contains preformulated text with all required information it will enable your inquiry to be processed by ROWE q...

Page 79: ...am installed on your PC open the dialog box that contains preformulated text with all required information it will enable your inquiry to be processed by ROWE quickly Please send this text by e mail o...

Page 80: ...l updates available for your FoldManager To determine whether your FoldManager is up to date select the Updates menu To install firmware updates connect the PC to the Folding system with a USB cable S...

Page 81: ...oss folding illuminates on the control panel The calibration has failed if the sequential LEDs continue to appear Repeat the calibration chart If the offline table is removed a firmware update has cop...

Page 82: ...em to calibration mode sequential LEDs on the control panel Feed in the calibration chart to start calibration The document is transported through the Folding system and calibration mode ends operatin...

Page 83: ...paper clearing key section 3 2 control panel number 5 or to the front delivery tray with the Reverse paper clearing key section 3 2 control panel number 6 depending on the delivery tray where the fold...

Page 84: ...the support brackets Carefully remove the infeed roller and remove any remaining paper Reinstall the infeed roller and secure it with the support brackets and corresponding mounting screws Front deli...

Page 85: ...h online connection the folding machine is deactivated when the connector on the floorstand is unlocked and the machine is moved away from the printer When the folding machine is moved back to the pri...

Page 86: ...clearing key section 3 2 control panel number 5 or to the front delivery tray with the Reverse paper clearing key section 3 2 control panel number 6 depending on the delivery tray where the folding p...

Page 87: ...the support brackets Carefully remove the infeed roller and remove any remaining paper Reinstall the infeed roller and secure it with the support brackets and corresponding mounting screws Front deli...

Page 88: ...online connection the folding machine is deactivated when the connector on the floorstand is unlocked and the machine is moved away from the printer When the folding machine is moved back to the print...

Page 89: ...nnection If the problem persists contact ROWE Service License invalid Jam error LED on permanently 3 warning signals Contact ROWE Sales with the error message that is shown Machine defect error in com...

Page 90: ...the adjustment screws will cause the base unit to drop suddenly This sudden drop can cause severe injuries to personnel Never adjust the height with the base unit and offline table installed Remove th...

Page 91: ...act to an HP DesignJet T1530 Below you will find some information and notes how to use the printer together with the ROWE VarioFold Compact Please observe the following things to guarantee an optimal...

Page 92: ...imensions offline Height 44 29 in 1 125 m Width 50 00 in 1 270 mm Depth 36 61 in 930 mm Dimensions online Height 39 96 in 1 015 mm Width 50 00 in 1 270 mm Depth 40 16 in 1 020 mm Voltage power supply...

Page 93: ...th cross folding 11 and 12 297 and 305 in mm 8 25 12 or 7 16 5 210 305 or 180 420 see FOLD APP in mm 6 3 Emissions 6 3 1 Noise emissions Table 9 Noise emissions Operating mode Noise level LP Standby C...

Page 94: ...perating conditions for the Folding system are mandatory You must obtain the approval of the manufacturer before operating the Folding system under different operating conditions Ambient temperature 6...

Page 95: ...anual Folding system Page 95 of 100 7 Disposal validity EU member states Follow the national and local disposal regulations in effect at your location when disposing of the folding system the packagin...

Page 96: ...alibration metric 66 Diagnosis metric 66 Folding program metric 65 Help metric 66 Installation metric 65 Licenses metric 65 Logout metric 66 Parameter metric 66 Status metric 65 Updates metric 65 Forw...

Page 97: ...Appendix Instruction manual Folding system Page 97 of 100 9 Appendix 9 1 Declaration of conformity...

Page 98: ...stem for processing printed and copied documents Folding speed 65 62 ft min 20 m min Dimensions 44 29 x 50 00 x 36 61 in 1 125 x 1270 x 930 mm H x W x D Offline 39 96 x 50 00 x 40 16 in 1 015 x 1270 x...

Page 99: ...Appendix Instruction manual Folding system Page 99 of 100...

Page 100: ......

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