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MAINTENANCE

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1741622

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

Completely push the clutch/brake pedal forward. Set the parking
brake. Move the shift lever to the neutral (N) position. Push the unit.
If the rear wheels rotate, adjust or replace the brake pads. Adjust the

drive brake

 as follows.

1.

The location of the 

drive brake

 is on the right side of the

gearbox 

(Figure 17).

2.

Make sure the parking brake is set and the shift lever is in
neutral (N). Turn the 

hex nut

 in a clockwise direction until the

rear wheels do not turn when the unit is pushed forward.

3.

Release the parking brake and push the unit. If the unit does not
roll, turn the 

hex nut

 in a counterclockwise direction until the

unit rolls.

4.

Set the parking brake. Push the unit. If the rear wheels do not
turn, the 

drive brake

 is correctly adjusted. Release the parking

brake.

WARNING: If you cannot correctly adjust the drive

brake, replace the brake pads. Correct replacement

parts and assistance are available from an autho-

rized service center.

Figure 17

Drive Brake

Gearbox

Hex Nut

HOW TO CHECK AND ADJUST THE CLUTCH

If the motion drive belt is loose, the clutch will slip when; (1) going
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.
Adjust the clutch as follows.

WARNING: Before you make an inspection, adjust-

ment, or repair to the unit, disconnect the wire to the

spark plug. Remove the wire from the spark plug to

prevent the engine from starting by accident.

1.

Check the routing of the motion drive belt. Make sure the belt
is installed correctly and is inside all the belt guides.

2.

Remove the 

cotter pin

washer

, and 

brake spring

 from the

adjustable nut

 (Figure 18).

3.

Disconnect the 

adjustable nut

 from the 

brake lever assembly

and the 

parking brake latch.

4.

Align the hole in the 

brake lever

 with the hole in the 

frame

. Hold

the 

brake lever

 in place with a 1/4 inch (6 mm) pin or bolt

(Figure 18).

5.

Pull the clutch rod forward until tight. Turn the 

adjustable nut

until the nut will fit through the hole in the 

brake lever

.

6.

Assemble the 

adjustable nut

 to the

 parking brake latch,

brake lever 

and 

brake spring

. Fasten with the 

washer

 and

cotter pin

.

7.

Remove the 1/4 inch (6 mm) pin or bolt.

8.

If the belt still slips after the clutch has been adjusted, then the

motion drive belt is worn or damaged and must be replaced.

See “How To Replace The Motion Drive Belt”.

Clutch Rod

Brake Lever

Assembly

Adjustable Nut

Figure 18

Cotter Pin

Brake Spring

Washer

Parking Brake

Latch

Pin or Bolt

Summary of Contents for Cliper 385002-108B Series

Page 1: ...INFORMATION This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTEN...

Page 2: ...y the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New...

Page 3: ...proved replacement parts 8 Complete all maintenance on the unit Environmental Awareness D Do not fill the engine s fuel tank completely full D Drain fuel for off season storage D Use only unleaded gas...

Page 4: ...ith grass baggers or other attachments they can change the stability of the machine 7 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 8 Avoid starting...

Page 5: ...e machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater 2 Never start or run the engine inside a closed area 3 Keep all nuts and bolts especially t...

Page 6: ...n Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operat...

Page 7: ...e mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safel...

Page 8: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approv...

Page 9: ...ively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid area...

Page 10: ...p Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DA...

Page 11: ...rt with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown bel...

Page 12: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin B...

Page 13: ...ing Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 14: ...e battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a...

Page 15: ...al minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exha...

Page 16: ...T SWITCH There is not a separate headlight switch As with many newer automobiles the headlights are auto matically on whenever the engine runs IGNITION KEY SWITCH Use the ignition key switch to start...

Page 17: ...n the ignition switch to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the...

Page 18: ...sition to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating 4 Before you ride the unit across a sidewalk or a road move the blade rotation control to...

Page 19: ...ever forward to lower the mower housing and back to raise the mower housing Figure 9 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation contr...

Page 20: ...se the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of c...

Page 21: ...the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the operation temperature The carbure...

Page 22: ...blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cu...

Page 23: ...on to keep the unit in good operat ing condition WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to pr...

Page 24: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 12 WARNING Always keep the n...

Page 25: ...place the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to...

Page 26: ...lip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect th...

Page 27: ...with water 1 Disconnect the black cable from the negative terminal Figure 20 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN...

Page 28: ...line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 22 Replace the old filter with a new filter Use an origin...

Page 29: ...mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown Se...

Page 30: ...he LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Figure 26 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Al...

Page 31: ...Figure 30 Pull the motion drive belt over the shifter bracket Adjuster Nut Hair Pin Shift Link Shifter Bracket Motion Drive Belt Figure 30 8 To remove the motion drive belt from the stack pulley pull...

Page 32: ...make sure the belt is not twisted 6 Make sure the motion drive belt is inside all the belt guides Figure 28 Figure 29 7 Attach the adjuster nut and shift link to the adjuster bracket with a hair pin...

Page 33: ...ive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 34: ...e sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 36 2 Mount the square key in the key slot See Figure 36 3 Make sure the valve...

Page 35: ...tation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare...

Page 36: ...OBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tires 4 Adjust the carburetor 5 Check for a damaged belt or damaged pulley Replace the d...

Page 37: ...NOTES 37 1741622...

Page 38: ...38 1741622L...

Page 39: ...31 Mower Drive 33 Blade 24 Blade Rotation Control 25 Clutch 26 Drive Brake 26 Filter Fuel 28 Fuse 35 Headlight 35 Install Wheels 34 Lubrication 28 Mower Housing Clean 35 Install 29 Level 30 Remove 29...

Page 40: ...40 1741622...

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