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SAFE MOWING GUIDE

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1741622

mower was completely assembled at the
store, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly
assembled and that all fasteners are tight.
Make sure the engine has the correct
amount of oil. Check these items often
during the life of the mower.

Your mower has a gasoline engine.
Gasoline is a dangerous fuel. Keep
gasoline only in an approved safety
gasoline container. Do not keep large
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke.
Store the gasoline container and the
mower in an area that has good ventilation.
Also, keep the gasoline away from any
flames like the pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fuel tank. Before you add
gasoline, move the mower outside and add
gasoline carefully. Before you start the
engine, remove any gasoline from the
outside of the fuel tank or from the mower.
Warm gasoline will expand. Leave some
space in the fuel tank for the gasoline to
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline will cause fires and explosions,
injury to you and damage to the equipment
and other property.

If you add gasoline to an engine that is
running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and
other debris from the mower. Keep the
mower clean to improve the performance,
help the engine and transmission run
cooler, extend the life of moving parts, and
decrease the danger of a fire.

Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts

of the mower. Stop the engine. Let the
engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, it can be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A mower
is not to be used by children or anyone not
old enough, strong enough or that does not
have experience.
If the mower is not correctly assembled,
not operated correctly, or not regularly
serviced, the mower can be dangerous.
The most important rule to follow is always
use good judgement and common sense.
Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.

Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the unit,
follow the instructions in the Instruction
Book.    

When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward direction
if possible. Your visibility is decreased
when you mow backward. Also, the blades
are made to cut while the unit is moving
forward. If you mow backward, the cutting
performance decreases.     

Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
shift lever, throttle, clutch or blade control
while the engine is running.  Mount and
dismount from the seat on the side of the
unit that is marked ENTER

EXIT.    

Make sure you are in good condition when
you mow. When you mow for several hours
your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. If the temperature is
hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. If you use
alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a key to safe mowing and
to a good looking lawn. The maximum
speed of the engine was set at the factory.
Do not change the setting of the engine
governor.
Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
speed. The engine and transmission will
also run cooler at maximum engine speed.

Summary of Contents for Cliper 385002-108B Series

Page 1: ...INFORMATION This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTEN...

Page 2: ...y the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New...

Page 3: ...proved replacement parts 8 Complete all maintenance on the unit Environmental Awareness D Do not fill the engine s fuel tank completely full D Drain fuel for off season storage D Use only unleaded gas...

Page 4: ...ith grass baggers or other attachments they can change the stability of the machine 7 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 8 Avoid starting...

Page 5: ...e machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater 2 Never start or run the engine inside a closed area 3 Keep all nuts and bolts especially t...

Page 6: ...n Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operat...

Page 7: ...e mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safel...

Page 8: ...the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approv...

Page 9: ...ively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid area...

Page 10: ...p Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DA...

Page 11: ...rt with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown bel...

Page 12: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin B...

Page 13: ...ing Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 14: ...e battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a...

Page 15: ...al minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exha...

Page 16: ...T SWITCH There is not a separate headlight switch As with many newer automobiles the headlights are auto matically on whenever the engine runs IGNITION KEY SWITCH Use the ignition key switch to start...

Page 17: ...n the ignition switch to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the...

Page 18: ...sition to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating 4 Before you ride the unit across a sidewalk or a road move the blade rotation control to...

Page 19: ...ever forward to lower the mower housing and back to raise the mower housing Figure 9 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation contr...

Page 20: ...se the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of c...

Page 21: ...the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the operation temperature The carbure...

Page 22: ...blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cu...

Page 23: ...on to keep the unit in good operat ing condition WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to pr...

Page 24: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 12 WARNING Always keep the n...

Page 25: ...place the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to...

Page 26: ...lip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect th...

Page 27: ...with water 1 Disconnect the black cable from the negative terminal Figure 20 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN...

Page 28: ...line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 22 Replace the old filter with a new filter Use an origin...

Page 29: ...mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown Se...

Page 30: ...he LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Figure 26 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Al...

Page 31: ...Figure 30 Pull the motion drive belt over the shifter bracket Adjuster Nut Hair Pin Shift Link Shifter Bracket Motion Drive Belt Figure 30 8 To remove the motion drive belt from the stack pulley pull...

Page 32: ...make sure the belt is not twisted 6 Make sure the motion drive belt is inside all the belt guides Figure 28 Figure 29 7 Attach the adjuster nut and shift link to the adjuster bracket with a hair pin...

Page 33: ...ive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 34: ...e sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 36 2 Mount the square key in the key slot See Figure 36 3 Make sure the valve...

Page 35: ...tation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare...

Page 36: ...OBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tires 4 Adjust the carburetor 5 Check for a damaged belt or damaged pulley Replace the d...

Page 37: ...NOTES 37 1741622...

Page 38: ...38 1741622L...

Page 39: ...31 Mower Drive 33 Blade 24 Blade Rotation Control 25 Clutch 26 Drive Brake 26 Filter Fuel 28 Fuse 35 Headlight 35 Install Wheels 34 Lubrication 28 Mower Housing Clean 35 Install 29 Level 30 Remove 29...

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