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P/N 1011139 Rev. G 11/15

DAILY MAINTENANCE

AT CLOSE

•  Turn the unit OFF and unplug at the 

outlet. Allow unit to cool.

•  Remove the Butter Wheel and Pan. 

Pour the remaining butter into a clean 
1/6-sized Cambro pan. Cover with 
solid lid and place on dry storage 
shelf. Mark side of pan “use first”. 
NOTE: Only butter that is clear and 
debris-free can be held over.

•  Take Butter Wheel and Pan to the 

dishwashing sink. Hand wash, rinse; 
then sanitize for a minimum of 60 
seconds. Allow to air dry. Return to 
service line; set aside for reassembly 
at open.

AT OPEN

•  Make sure unit is off and unplugged 

at the outlet.

•  Remove the Release Sheets.
•  Fill a full-size pan with hot Detergent 

Solution and place Release Sheet into 
pan to soak.

•  Remove the Heat Shield and Top 

Cover and on-line clean the Silicone 
Belts. Do NOT submerge.

•  Remove the Bun Chute and take to 

dishwashing sink. 
NOTE: Do NOT place parts into the 
powerwash sink.

•  Pre-rinse, hand wash, rinse and sani-

tize parts. Return parts to service line.

WARNING

Turn the power off, unplug the power cord, and 
all the unit to cool down for 30 minutes before 
performing any service or maintenance.

WARNING

To prevent damage to the unit, do not use 
abrasive cleaners on the Release Sheet or 
Silicone Belts.

WARNING

Failure to use Release Sheets may result in 
damage to the unit and loss of warranty 
coverage.

WARNING

Do not submerse the Butter Wheel Heated 
Base in water. Do not wash this item with a 
water jet. Do not spray cleansers directly on 
this item.

•  Fill a clean 1/6-size, 6-inch deep s/s 

pan with hot Detergent Solution; a sec-
ond pan with clean rinse water; and a 
third pan with Sanitizer Solution. Place 
a clean, white towel in each pan and 
place near toaster.

•  Wipe the Butter Pan Heater.
•  Wipe both sides of the Silicone Belts 

(side facing out first) with a clean, 
white towel and hot Detergent 
Solution. Rinse with a clean, white 
towel and clean rinse water. Sanitize 
using a clean, white towel and 
Sanitizer Solution.

•  Rotate Belt around so the side facing 

inward is facing out, exposing the 
soiled areas of the Silicone Belt. Wash, 
rinse, and sanitize following the above 
step.

•  Remove Release Sheet that has been 

soaking and take to dishwashing sink. 
Hand wash, rinse, and sanitize both 
sides. Return to service line.

•  Wipe outside of toaster with a clean, 

white towel and 

hot

 Detergent 

Solution.

•  Reinstall the Bun Chute, Top Cover, 

Heat Shield, and Butter Wheel Heated 
Base.

•  Install the Release Sheet. NOTE: Rotate 

sheet daily from brown to gold side.

•  Install the Heat Shield. Plug unit in.
•  Turn toaster and Butter Pan Holder ON 

30 minutes prior to opening.

NOTE: Check the Release Sheet to make 
sure it is not caught in the Conveyor.  
Additional Release Sheets can be pur-
chased under P/N 7000798 (3-Pack).

Summary of Contents for HCT-2010

Page 1: ...1011139 Rev G 11 15 HCT 2010 owner s manual horizontal contact toaster Manufacturing Numbers 9210316 9210317 www ajantunes com A S D L I S T E CM O I N NIT A T C T I S L US E D D L I S T E C US INTER...

Page 2: ...Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in ship...

Page 3: ...Failure to maintain safe operating distances may cause discol oration or combustion Make sure both ends of the Silicone Belt are aligned evenly before install ing the Silicone Belt Pin Failure to use...

Page 4: ...B Height C HCT 2010 9210316 9210317 20 1 4 514 mm 26 7 8 683 mm 17 3 64 433 mm Model Mfg No Volts Watts Amps Hertz Plug Description Configuration HCT 2010 9210316 208 2400 12 50 60 20 Amp 250 Volt Rig...

Page 5: ...sed near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion Figure 2 HCT 2010 Toaster Figure 3 Crown Setting...

Page 6: ...to view and adjust the following settings Platen Heater Temperature Auxiliary Heater Temperature Motor Speed Temperature Units Manager Mode also allows an operator to view but not adjust the Ambient...

Page 7: ...The unit will not restart until the control compartment ambient temperature falls below 140 F 60 C PO will flash if the incoming power drops below 190 volts The toaster will shut down StoP will flash...

Page 8: ...ase Sheets may result in damage to the unit and loss of warranty coverage WARNING Do not submerse the Butter Wheel Heated Base in water Do not wash this item with a water jet Do not spray cleansers di...

Page 9: ...oper tension 7 Wipe the Conveyor Belt Chain with a clean towel dampened sanitizer and allow to air dry 8 Install the new Silicone Belts in the front of the toaster above the Platen Wrap the Silicone B...

Page 10: ...ne Belt is accessible on the top side Pull the Silicone Belt Pins out of the zipper on the Silicone Belts Figure 6 4 Unplug and remove the Butter Wheel Assembly Figure 2 5 Face the front of the toaste...

Page 11: ...isplay flashes ERR 9 con tinuously Buns not toasting properly Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open Re secure the Platen Thermocouple connection to t...

Page 12: ...ain came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2190152 Drive Motor has failed Contact your maintenance person or Authorized Service Agency...

Page 13: ...ompression Settings are incorrect Use the recommended settings Buns are not inserted into the toaster properly Buns must be inserted with the cut sides facing down on the correct Heel or Crown side Ne...

Page 14: ...46 47 49 40 42 51 27 82 50 48 53 54 15 16 17 18 20 24 76 27 28 29 30 31 32 33 34 52 35 81 9 70 2 19 22 25 21 23 36 11 13 12 10 100 26 101 10 37 38 8 7 11 12 13 69 41 24 22 23 28 76 29 For Mfg No 9210...

Page 15: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 16: ...11139 Rev G 11 15 REPLACEMENT PARTS 55 6 5 83 70 39 72 74 79 80 92 87 87 89 90 90 109 88 94 94 92 92 92 95 95 91 93 91 93 96 88 77 78 75 75 58 8 73 7 69 98 56 62 57 99 99 60 59 61 63 67 64 43 44 45 65...

Page 17: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 18: ...GRN YEL RED YEL RED YEL BLK 14 GA 9 22 7 8 11 12 6 10 5 9 21 1 2 3 17 18 19 20 15 16 13 14 TEMP CONTROL PLATEN THERMOSTAT HI LIMIT SWITCH POWER AUX HEATER 1 WHT TERMINAL GRN YEL WHT BLU BLK BRN BLOCK...

Page 19: ...19 P N 1011139 Rev G 11 15 Butter Wheel WIRING DIAGRAM CONT WHT BLK HEATER GND GRN BLK BRN WHT BLU GRN GRN YEL POWER CORD WHT BLK ELEMENT WIRING DIAGRAM LIGHTED...

Page 20: ...the top middle of unit with clipped end facing front and the length of belts draped over the rear of the toaster 4Turn on toaster and let belts feed 1 revolution until the belts are in the top center...

Page 21: ...21 P N 1011139 Rev G 11 15 NOTES...

Page 22: ...22 P N 1011139 Rev G 11 15 NOTES...

Page 23: ...23 P N 1011139 Rev G 11 15 NOTES...

Page 24: ...Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines...

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