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12

P/N 1011139 Rev. G 11/15

Problem

Possible Cause

Corrective Action

No Control Display.

Power cord not plugged in.

Plug power cord into the proper electrical outlet.

Hi-Limit Control has tripped.

Allow unit to cool and reset the Hi-Limit Control. If 
it trips again, contact your maintenance person or 
Authorized Service Agency.

Circuit Breakers turned off or tripped. 
Damaged electrical outlet, plug, or cord.  
Power Switch damaged.

Reset Circuit Breakers. If they trip again, check the 
power cord, plug, and outlet for damage. 
Contact your maintenance person, Authorized  
Service Agency, or electrician for service.

Faulty Transformer.

Replace Transformer.

Conveyor does not turn.

Damaged or Missing Roller Tensioner.

Adjust or replace Roller Tensioner.

Conveyor Belt/Chain has stretched. Chain skipping 
on sprockets.

Measure and adjust the Conveyor Belt Chains 
as described in the Maintenance section of this 
manual.

Motor Drive Chain came off Sprocket(s).

Reinstall Drive Chain.

Drive Chain needs lubrication.

Lubricate chain with Lubit-8 (P/N 2190152).

Drive Motor has failed.

Contact your maintenance person or Authorized 
Service Agency for service.

Buns not toasting adequately.

Compression Settings are incorrect.

Use the recommended settings. 

Temperature Setting is incorrect.

Verify that the Platen (SP-P) is set to 560°F (293°C) 
and the Auxiliary (SP-A) is set to 380°F (193°C).  For 
making changes to the setpoint temperature, see 
the Installation section of this manual. 

Release Sheet is worn or needs cleaning (replace 
every 3–5 weeks).

Inspect Release Sheet for cleanliness, worn sports, 
tears, or wrinkles. Clean or replace Release Sheet 
as described in the Maintenance section of this 
manual.

Silicone Belts are worn or need cleaning (replace 
every 2–4 months).

Replace or clean Silicone Belts as described in the 
Maintenance section of this manual.

Silicone Belts are not tacky/sticky.

Replace or clean Silicone Belts as described in the 
Maintenance section of this manual.

Buns do not meet specifications.

Contact your bun supplier.

TROUBLESHOOTING (continued)

Summary of Contents for HCT-2010

Page 1: ...1011139 Rev G 11 15 HCT 2010 owner s manual horizontal contact toaster Manufacturing Numbers 9210316 9210317 www ajantunes com A S D L I S T E CM O I N NIT A T C T I S L US E D D L I S T E C US INTER...

Page 2: ...Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in ship...

Page 3: ...Failure to maintain safe operating distances may cause discol oration or combustion Make sure both ends of the Silicone Belt are aligned evenly before install ing the Silicone Belt Pin Failure to use...

Page 4: ...B Height C HCT 2010 9210316 9210317 20 1 4 514 mm 26 7 8 683 mm 17 3 64 433 mm Model Mfg No Volts Watts Amps Hertz Plug Description Configuration HCT 2010 9210316 208 2400 12 50 60 20 Amp 250 Volt Rig...

Page 5: ...sed near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion Figure 2 HCT 2010 Toaster Figure 3 Crown Setting...

Page 6: ...to view and adjust the following settings Platen Heater Temperature Auxiliary Heater Temperature Motor Speed Temperature Units Manager Mode also allows an operator to view but not adjust the Ambient...

Page 7: ...The unit will not restart until the control compartment ambient temperature falls below 140 F 60 C PO will flash if the incoming power drops below 190 volts The toaster will shut down StoP will flash...

Page 8: ...ase Sheets may result in damage to the unit and loss of warranty coverage WARNING Do not submerse the Butter Wheel Heated Base in water Do not wash this item with a water jet Do not spray cleansers di...

Page 9: ...oper tension 7 Wipe the Conveyor Belt Chain with a clean towel dampened sanitizer and allow to air dry 8 Install the new Silicone Belts in the front of the toaster above the Platen Wrap the Silicone B...

Page 10: ...ne Belt is accessible on the top side Pull the Silicone Belt Pins out of the zipper on the Silicone Belts Figure 6 4 Unplug and remove the Butter Wheel Assembly Figure 2 5 Face the front of the toaste...

Page 11: ...isplay flashes ERR 9 con tinuously Buns not toasting properly Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open Re secure the Platen Thermocouple connection to t...

Page 12: ...ain came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2190152 Drive Motor has failed Contact your maintenance person or Authorized Service Agency...

Page 13: ...ompression Settings are incorrect Use the recommended settings Buns are not inserted into the toaster properly Buns must be inserted with the cut sides facing down on the correct Heel or Crown side Ne...

Page 14: ...46 47 49 40 42 51 27 82 50 48 53 54 15 16 17 18 20 24 76 27 28 29 30 31 32 33 34 52 35 81 9 70 2 19 22 25 21 23 36 11 13 12 10 100 26 101 10 37 38 8 7 11 12 13 69 41 24 22 23 28 76 29 For Mfg No 9210...

Page 15: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 16: ...11139 Rev G 11 15 REPLACEMENT PARTS 55 6 5 83 70 39 72 74 79 80 92 87 87 89 90 90 109 88 94 94 92 92 92 95 95 91 93 91 93 96 88 77 78 75 75 58 8 73 7 69 98 56 62 57 99 99 60 59 61 63 67 64 43 44 45 65...

Page 17: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 18: ...GRN YEL RED YEL RED YEL BLK 14 GA 9 22 7 8 11 12 6 10 5 9 21 1 2 3 17 18 19 20 15 16 13 14 TEMP CONTROL PLATEN THERMOSTAT HI LIMIT SWITCH POWER AUX HEATER 1 WHT TERMINAL GRN YEL WHT BLU BLK BRN BLOCK...

Page 19: ...19 P N 1011139 Rev G 11 15 Butter Wheel WIRING DIAGRAM CONT WHT BLK HEATER GND GRN BLK BRN WHT BLU GRN GRN YEL POWER CORD WHT BLK ELEMENT WIRING DIAGRAM LIGHTED...

Page 20: ...the top middle of unit with clipped end facing front and the length of belts draped over the rear of the toaster 4Turn on toaster and let belts feed 1 revolution until the belts are in the top center...

Page 21: ...21 P N 1011139 Rev G 11 15 NOTES...

Page 22: ...22 P N 1011139 Rev G 11 15 NOTES...

Page 23: ...23 P N 1011139 Rev G 11 15 NOTES...

Page 24: ...Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines...

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